Hydraulic cotton packing device
Through the design of the hydraulic device driving the compression plate and automatic feed port, the problem of poor cotton compression effect is solved, and the multi-layer continuous compression and automated packaging of cotton is realized, which improves compression efficiency and quality.
Patent Information
- Application Number
- CN202421942278.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-12
- Publication Date
- 2025-07-01
- Estimated Expiration
- 2034-08-12
AI Technical Summary
Existing cotton balers do not work well when compressing cotton, resulting in fluffy cotton volume that is not conducive to transportation.
The compression plate is driven by a hydraulic device to compress cotton, and a feed port that can be automatically opened as it rises is set on the compression plate to achieve multi-layer continuous compression; it is equipped with sliding doors and pushing devices to achieve fully automated processes.
The efficiency and quality of cotton compression are improved, and the multi-layer continuous compression and automated packaging of cotton are realized.
Smart Images
Figure CN223046099U_ABST
Abstract
Description
Technical Field
[0001] The utility model mainly relates to the field of cotton baling equipment, and specifically relates to a hydraulic cotton baling device. Background Technique
[0002] In China, cotton ranks second only to food in the agricultural economy and is one of the important agricultural economies. It is an essential raw material for multiple industries such as textile. Due to the elastic property of cotton itself, cotton is fluffy and not conducive to transportation. Therefore, a cotton baling machine is needed to compress and bale it. The cotton baling machine is mainly used to bale loose cotton, shredded cotton, etc. into thick cotton blocks, which is convenient for transportation and provides more cotton materials for the subsequent grasping process.
[0003] Currently, due to the elastic property of cotton itself, the volume of cotton is fluffy and not conducive to transportation, and a cotton baling machine is needed to compress and bale it. However, the existing baling machines have the problem of poor compression effect on cotton during the baling process. Therefore, the baling machine needs to be improved. Content of the Utility Model
[0004] To solve the deficiencies of the prior art, the utility model provides a hydraulic cotton baling device. The main effect is that the compression plate is driven by a hydraulic device to compress cotton. An inlet is provided on the compression plate, which can be automatically opened as the compression plate rises. When the cotton is compressed to a certain density, the compression plate will rise and open the inlet to add the next batch of cotton. This process can be repeated cyclically to achieve multi-layer continuous compression of cotton, thereby improving the overall compression efficiency and quality. In addition, the system is also equipped with a sliding door and a pushing device, which can automatically push the compressed cotton bale out of the device after compression, realizing the full-automatic process of cotton compression and baling. To achieve the above object, the utility model is realized through the following technical solutions:
[0005] A hydraulic cotton baling device, including a bale box. A box cover is provided on the upper part of the bale box. A hydraulic cylinder I is fixedly provided at the center of the upper part of the box cover. The telescopic end of the hydraulic cylinder I penetrates through the box cover and is slidably connected thereto. A compression plate is fixedly provided at the end of the hydraulic cylinder I. A spring tube I is fixedly provided at the center of the upper part of the compression plate. A spring tube II is provided on the outer periphery of the spring tube I and is fixedly connected to the upper surface of the compression plate. A rotating spring is provided between the spring tube I and the spring tube II and is fixedly connected to the upper surface of the compression plate. A rotating ring is sleeved on the upper part of the spring tube I and is rotatably connected thereto. The lower part of the rotating ring is fixedly connected to the upper end of the rotating spring. Rotating blocks I are fixedly provided on both sides of the rotating ring. A bearing is fixedly sleeved on the outer periphery of the spring tube II. A rotating plate is fixedly sleeved on the outer periphery of the bearing. Rotating blocks II are fixedly provided on both sides of the upper part of the rotating plate and are fixedly connected to the rotating blocks I. Inlets are provided through both sides of the compression plate.
[0006] Further, a rotating pipe is fixedly arranged on the upper part of the rotating plate, guiding grooves are fixedly formed on both sides of the rotating pipe, a fixed pipe is fixedly arranged at the center of the lower part of the box cover, guiding columns are fixedly arranged on both sides of the fixed pipe, the guiding columns can be slidably connected with the guiding grooves, positioning blocks are fixedly arranged on both sides of the rotating plate, and positioning columns are fixedly arranged on both sides of the upper part of the compression plate.
[0007] Further, feeding pipes corresponding to the position and shape of the feeding port are fixedly arranged through both sides of the upper part of the box cover, guide pipes are fixedly arranged on the upper parts of both sides of the feeding pipes and communicated with the feeding pipes, and a main pipe is communicated with the ends of both sides of the guide pipes.
[0008] Further, a packing opening is fixedly formed on the lower side of the front part of the packing box, sliding door grooves are fixedly arranged on both the upper and lower sides of the packing opening, sliding doors are arranged inside the sliding door grooves on both the upper and lower sides and are slidably connected with the sliding door grooves, and a handle is fixedly arranged on the front part of the sliding door.
[0009] Further, a push plate groove is formed in the rear part of the packing box, a push plate is arranged inside the push plate groove and is slidably connected with the packing box, a second hydraulic cylinder is fixedly arranged at the rear part of the packing box, the telescopic end of the second hydraulic cylinder penetrates through the packing box and is fixedly connected with the rear part of the push plate, a plurality of sliding blocks are fixedly arranged on both sides of the push plate, and sliding grooves are formed on both sides inside the packing box and are slidably connected with the sliding blocks.
[0010] Compared with the prior art, the beneficial effects of the utility model are as follows:
[0011] 1. The hydraulic device is used to drive the compression plate to compress the cotton. An automatically opened feeding port is arranged on the compression plate. When the cotton is compressed to a certain density, the compression plate will rise and open the feeding port to add the next batch of cotton. This process can be repeated cyclically to realize the multi-layer continuous compression of the cotton, thereby improving the overall compression efficiency and quality.
[0012] 2. The system is also equipped with a sliding door and a pushing device, which can automatically push the compressed cotton bale out of the equipment after compression, realizing the full-automatic process of cotton compression and packing. Brief Description of the Drawings
[0013] Figure 1 is a schematic structural diagram of the utility model;
[0014] Figure 2 is a schematic structural diagram of the packing box of the utility model;
[0015] Figure 3 is a schematic structural diagram of the box cover of the utility model;
[0016] Figure 4 is a schematic cross-sectional structural diagram of the compression plate of the utility model;
[0017] Figure 5 It is a partial schematic cross-sectional view of the compression plate of the present utility model;
[0018] Figure 6 It is a schematic diagram of the compression plate structure of the present utility model;
[0019] Figure 7 It is a schematic diagram of the compression plate structure of the present utility model;
[0020] Figure 8 It is a partial schematic view of the compression plate structure of the present utility model.
[0021] Reference numerals shown in the drawings: 1, packing box; 2, box cover; 3, first hydraulic cylinder; 4, compression plate; 5, first spring tube; 6, second spring tube; 7, rotary spring; 8, rotating ring; 9, first rotating block; 10, bearing; 11, rotating plate; 12, second rotating block; 13, feed inlet; 14, rotating tube; 15, guiding groove; 16, fixed tube; 17, guiding column; 18, positioning block; 19, positioning column; 20, feed pipe; 21, material guiding pipe; 22, main pipe; 23, packing opening; 24, sliding door groove; 25, sliding door; 26, handle; 27, pushing plate groove; 28, pushing plate; 29, second hydraulic cylinder; 30, sliding block; 31, sliding groove. Detailed implementation manners
[0022] In combination with the drawings and specific embodiments, the present utility model will be further described. It should be understood that these embodiments are only used to illustrate the present utility model and not to limit the scope of the present utility model. In addition, it should be understood that after reading the content taught by the present utility model, those skilled in the art can make various changes or modifications to the present utility model, and these equivalent forms also fall within the scope defined by this application.
[0023] Embodiment: A hydraulic cotton baling device
[0024] As Figure 1-8 shown, a hydraulic cotton baling device, its specific structure includes:
[0025] A hydraulic cotton baling device includes a baling box 1. A box cover 2 is provided at the upper part of the baling box 1. A first hydraulic cylinder 3 is fixedly provided at the center of the upper part of the box cover 2. The telescopic end of the first hydraulic cylinder 3 penetrates through the box cover 2 and is slidably connected thereto. A compression plate 4 is fixedly provided at the end of the first hydraulic cylinder 3. The compression plate 4 is driven by the first hydraulic cylinder 3 to move up and down to extrude and compress the cotton inside the baling box 1. A first spring tube 5 is fixedly provided at the center of the upper part of the compression plate 4. A second spring tube 6 is provided on the outer periphery of the first spring tube 5 and is fixedly connected to the upper surface of the compression plate 4. A rotating spring 7 is provided between the first spring tube 5 and the second spring tube 6 and is fixedly connected to the upper surface of the compression plate 4. A rotating ring 8 is sleeved on the upper part of the first spring tube 5 and is rotatably connected thereto. The lower part of the rotating ring 8 is fixedly connected to the upper end of the rotating spring 7. The rotating ring 8 is connected by the rotating spring 7, so that the rotating ring 8 can be rotationally reset when it rotates. Rotating blocks 9 are fixedly provided on both sides of the rotating ring 8. A bearing 10 is fixedly sleeved on the outer periphery of the second spring tube 6. A rotating plate 11 is fixedly sleeved on the outer periphery of the bearing 10. The rotating plate 11 is connected to the second spring tube 6 through the bearing 10 and is in rotational cooperation. Rotating blocks 12 are fixedly provided on both sides of the upper part of the rotating plate 11 and are fixedly connected to the rotating blocks 9. Feeding ports 13 are formed through both sides of the compression plate 4 for adding cotton into the baling box 1 multiple times for compression. The opening and closing of the feeding ports 13 can be realized by rotating the rotating plate 11, and the rotating plate 11 can perform a reset movement through the fixed connection between the rotating blocks 12 and the rotating blocks 9, so that it can automatically reset to the position where the feeding ports 13 are closed.
[0026] A rotating tube 14 is fixedly provided on the upper part of the rotating plate 11. Guide grooves 15 are fixedly formed on both sides of the rotating tube 14. A fixed tube 16 is fixedly provided at the center of the lower part of the box cover 2. Guide columns 17 are fixedly provided on both sides of the fixed tube 16. The guide columns 17 can be slidably connected to the guide grooves 15. The first hydraulic cylinder 3 drives the compression plate 4 and the rotating plate 11 to move upward, so that the guide columns 17 enter the guide grooves 15. Further, the rotating tube 14 rotates due to the sliding fit between the guide grooves 15 and the guide columns 17, and then drives the rotating plate 11 to rotate to open the feeding ports 13. Positioning blocks 18 are fixedly provided on both sides of the rotating plate 11. Positioning columns 19 are fixedly provided on both sides of the upper part of the compression plate 4. The rotating plate 11 can be blocked above the feeding ports 13 when it is not in a rotating state by abutting the positioning columns 19 against the positioning blocks 18, so that the rotating plate 11 and the compression plate 4 compress the cotton simultaneously during the descending process.
[0027] On both sides of the upper part of the box cover 2, there are fixedly arranged through feed pipes 20 corresponding to the position and shape of the feed inlet 13. When the compression plate 4 rises and the rotating plate 11 rotates to open the feed inlet 13, the feed pipes 20 are inserted into the feed inlet 13 to add cotton. On the upper parts of the feed pipes 20 on both sides, there are fixedly arranged guide pipes 21 communicated therewith. At the ends of the guide pipes 21 on both sides, there is a main pipe 22 communicated therewith. Cotton is added into the feed pipes 20 through the main pipe 22 and the guide pipes 21.
[0028] At the lower side of the front part of the packing box 1, there is fixedly opened a packing opening 23. On the upper and lower sides of the packing opening 23, there are fixedly arranged sliding door grooves 24. Inside the sliding door grooves 24 on the upper and lower sides, there is a sliding door 25 slidably connected therewith. At the front part of the sliding door 25, there is fixedly arranged a handle 26. By arranging the sliding door 25, it is convenient to open and close the packing opening 23, so that the cotton inside can be conveniently pushed out.
[0029] At the rear part of the packing box 1, there is a push plate groove 27 opened. Inside the push plate groove 27, there is a push plate 28 slidably connected with the packing box 1. At the rear part of the packing box 1, there is fixedly arranged a second hydraulic cylinder 29. The telescopic end of the second hydraulic cylinder 29 penetrates through the packing box 1 and is fixedly connected with the rear part of the push plate 28. On both sides of the push plate 28, there are fixedly arranged a plurality of sliding blocks 30. Inside the packing box 1, on both sides, there are sliding grooves 31 opened and slidably connected with the sliding blocks 30. By pushing the push plate 28 to move through the second hydraulic cylinder 29, the compressed cotton inside the packing box 1 is pushed out through the packing opening 23 for the next packing process.
[0030] This solution also includes a controller. The position of the controller is set by the staff according to the actual situation during operation. The controller is used to control all the electrical appliances in this solution, including but not limited to sensors, motors, telescopic rods, water pumps, solenoid valves, heating wires, heat pumps, display screens, computer input devices, switch buttons, communication devices, lights, speakers and microphones; The controller is an Intel processor, AMD processor, PLC controller, ARM processor or single-chip microcomputer. Also included for supporting use are a main board, a memory module, a storage medium and a power supply. The power supply is mains electricity or a lithium battery; When there is a display screen, there is also a display card; Regarding the operating principle of the controller, please refer to "Principles of Automatic Control", "Principles and Application Simulation Cases of Microcontrollers" and "Principles and Applications of Sensors" published by Tsinghua University Press. Other books in this field can also be referred to for reading; Other automated controls and electrical appliances not mentioned are all knowledge well-known to those skilled in the art and will not be elaborated here.
[0031] Working principle:
[0032] When the device is in use, a certain amount of cotton is added through the packing opening 23, and the packing opening 23 is closed by sliding the sliding door 25 in the sliding door groove 24. Further, the hydraulic cylinder 1 drives the compression plate 4 to move downward, so that the compression plate 4 compresses the cotton inside the packing box 1. Further, feeding ports 13 are formed on both sides of the compression plate 4, and a rotatable rotating plate 11 is arranged above the feeding ports 13 and is rotatably connected to the compression plate 4 through a bearing 10. A rotating spring 7 is arranged above the compression plate 4 to drive the rotating ring 8, and further drive the first rotating block 9 to rotate. Then, the first rotating block 9 is fixedly connected to the second rotating block 12 fixedly arranged on the upper part of the rotating plate 11 to make the rotating plate 11 rotate. Positioning blocks 18 are arranged on both sides of the rotating plate 11, and positioning columns 19 are arranged above the compression plate 4 to position the rotating plate 11 above the feeding ports 13, so that the rotating plate 11 and the compression plate 4 compress the cotton inside the packing box 1 at the same time. After the compression is completed, the hydraulic cylinder 1 drives the compression plate 4 to rise, so that the rotating pipe 14 fixedly arranged on the upper part of the rotating plate 11 moves to the position of the fixed pipe 16 arranged below the box cover 2. Then, the guiding columns 17 arranged on both sides of the fixed pipe 16 enter the guiding grooves 15 arranged on both sides of the rotating pipe 14. Further, the hydraulic cylinder 1 drives the compression plate 4 to rise further, so that the rotating pipe 14 rotates along with the guiding grooves 15, and further drives the rotating plate 11 to rotate to open the feeding ports 13, so that the feeding pipe 20 is inserted into the feeding ports 13 to add the next batch of cotton. After the addition is completed, the rotating plate 11 descends, and the feeding ports 13 are closed by the rotation of the rotating pipe 14 back to the initial position. By further descending, the added cotton is further compressed. The compression plate 4 is repeatedly lifted and lowered to compress and add cotton, so that the cotton is compressed in multiple layers and multiple times, improving the compression efficiency and quality. After the cotton compression is completed, the sliding door 25 is opened, and the hydraulic cylinder 29 further pushes the pushing plate 28 to push the compressed cotton inside the packing box 1 out through the packing opening 23 for the next packing operation. The device realizes the multi-layer continuous compression of cotton by repeating the cycle, thereby improving the overall compression efficiency and quality.
[0033] In the explanation of the present utility model, it should be noted that the term nouns indicating directions are only for the convenience of description and understanding, and do not uniquely limit the installation positions of specific technical features, and other installable ways are not excluded.
[0034] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and are not intended to limit them; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that they can still modify the technical solutions described in the foregoing embodiments or perform equivalent replacements for some of the technical features; and these modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the various embodiments of the present invention.
Claims
1. A hydraulic cotton baling device, comprising a baling box (1), characterized in that: The packing box (1) is provided with a box cover (2) on the top, a hydraulic cylinder (3) is fixedly provided at the center of the top of the box cover (2), the telescopic end of the hydraulic cylinder (3) passes through the box cover (2) and is slidably connected thereto, a compression plate (4) is fixedly provided at the end of the hydraulic cylinder (3), a spring tube (5) is fixedly provided at the center of the top of the compression plate (4), a spring tube (6) is provided on the outer periphery of the spring tube (5) and is fixedly connected to the upper surface of the compression plate (4), a rotating spring (7) is provided between the spring tube (5) and the spring tube (6) and is connected to the upper surface of the compression plate (4) The spring tube (5) is fixedly connected to the surface, the upper part of the spring tube (5) is sleeved with a rotating ring (8) and is rotatably connected thereto, the lower part of the rotating ring (8) is fixedly connected to the upper end of the rotating spring (7), rotating blocks (9) are fixedly provided on both sides of the rotating ring (8), the outer periphery of the spring tube (6) is sleeved with a bearing (10), the outer periphery of the bearing (10) is sleeved with a rotating plate (11), the upper part of the rotating plate (11) is fixedly provided with rotating blocks (12) on both sides and is fixedly connected to the rotating block (9), and feed ports (13) are provided through both sides of the compression plate (4).
2. A hydraulic cotton baling device according to claim 1, characterized in that: A rotating tube (14) is fixedly provided on the upper part of the rotating plate (11), and guide grooves (15) are fixedly provided on both sides of the rotating tube (14). A fixed tube (16) is fixedly provided at the center of the lower part of the box cover (2), and guide columns (17) are fixedly provided on both sides of the fixed tube (16), and the guide columns (17) can be slidably connected to the guide grooves (15). Positioning blocks (18) are fixedly provided on both sides of the rotating plate (11), and positioning columns (19) are fixedly provided on both sides of the upper part of the compression plate (4).
3. A hydraulic cotton baling device according to claim 1, characterized in that: Feed pipes (20) corresponding to the position and shape of the feed opening (13) are fixedly provided through both sides of the upper part of the box cover (2), and guide pipes (21) are fixedly provided on the upper parts of the feed pipes (20) on both sides to communicate with them, and main pipes (22) are provided at the ends of the guide pipes (21) on both sides to communicate with them.
4. A hydraulic cotton baling device according to claim 1, characterized in that: A packing opening (23) is fixedly provided at the lower front side of the packing box (1), and sliding door grooves (24) are fixedly provided at the upper and lower sides of the packing opening (23). Sliding doors (25) are provided inside the sliding door grooves (24) at the upper and lower sides and are slidably connected thereto, and a handle (26) is fixedly provided at the front of the sliding door (25).
5. A hydraulic cotton baling device according to claim 1, characterized in that: A push plate groove (27) is provided at the rear of the packing box (1), a push plate (28) is provided inside the push plate groove (27) and is slidably connected to the packing box (1), a second hydraulic cylinder (29) is fixedly provided at the rear of the packing box (1), a telescopic end of the second hydraulic cylinder (29) passes through the packing box (1) and is fixedly connected to the rear of the push plate (28), a plurality of sliding blocks (30) are fixedly provided on both sides of the push plate (28), and sliding grooves (31) are provided on both sides of the packing box (1) and are slidably connected to the sliding blocks (30).