Rotary transition rack
Through the design of the rotary transition mount, the active rotary drive components and detection devices are used to solve the problem of traditional mount occupying channels, automatic control and safety are achieved, and workshop layout and equipment maintenance are optimized.
Patent Information
- Application Number
- CN202422074289.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-26
- Publication Date
- 2025-07-01
- Estimated Expiration
- 2034-08-26
AI Technical Summary
Traditional transition mounts occupy the visiting passage when the workpiece is not transmitted, affecting workers' walking, and are inconvenient to disassemble and assembly and pose safety risks.
A rotary transition mount is designed, and the driven rotary mount is driven to rotate by 90 degrees through an active rotary drive assembly, and a detection device is used to ensure rotation in place, and a protective cover is equipped to prevent foreign objects from invading, achieving automated control and safety.
When the workpiece is not transmitted, the rotating pedestal can be rotated to an idle position without occupying the visiting channel, optimize the workshop layout, simplify maintenance processes, improve safety and detection efficiency, and extend the life of the equipment.
Smart Images

Figure CN223046538U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of workpiece conveying equipment, in particular to a rotary transition rack. Background Art
[0002] The transition rack placed on the workshop visit passage not only needs to transfer workpieces, but also cannot block the passage for visitors.
[0003] If the traditional rack occupies the workshop visit passage, it can only occupy the visit passage even when no workpiece needs to be transferred, which affects the walking of workers. Or the rack on the visit passage is made detachable. When not needed, the rack on the visit passage is removed. When needed, it is reinstalled. This method not only wastes manpower and material resources, but also has safety risks during frequent hoisting and unloading. Content of the Utility Model
[0004] In order to solve the technical problem that the existing transition rack is troublesome to disassemble and assemble after occupying the visit passage, the utility model provides a rotary transition rack.
[0005] The technical solution of the utility model is realized through the following scheme: a rotary transition rack, including a passage, a first rack and a second rack. The first rack and the second rack are asymmetrically distributed on both sides of the passage. A support base is placed on the passage. An active rotary drive assembly and a driven rotary rack are detachably arranged on the support base. The active rotary drive assembly drives and meshes with the driven rotary rack;
[0006] A protective cover is detachably installed on the outer surface of the driven rotary rack. Detection devices are arranged on both the support base and the protective cover. The detection devices are communicatively connected to the active rotary drive assembly.
[0007] Through the above technical scheme, the power is effectively transmitted to the slewing bearing through the active rotary drive assembly, thereby driving the driven rotary rack to rotate. When no workpiece needs to be transferred, it can rotate 90 degrees and be placed in an idle position without occupying the visit passage, optimizing the layout of the workshop. The detection device ensures that the driven rotary rack stops braking when rotating to the maximum limit distance. The protective cover prevents foreign objects from falling and affecting the transmission of the device, ensuring the stability and safety of the rack during rotation.
[0008] Preferably, the driven rotary rack includes a rotary rack and a slewing bearing. The outer ring of the slewing bearing is detachably installed at the bottom of the rotary rack. The protective cover is detachably installed on the outer surface of the rotary rack. The protective cover covers the support base, the active rotary drive assembly and the slewing bearing. The inner ring of the slewing bearing is detachably installed on the support base. The slewing bearing is meshed and connected to the active rotary drive assembly.
[0009] Preferably, a detection bracket is detachably mounted on the support base. The number of the detection brackets is two, and the two detection brackets are arranged at a right angle on the outer surface of the support base.
[0010] Preferably, the detection device includes a trigger and two detectors. The trigger is mounted outside the protective cover shell, and the two detectors are respectively mounted on the detection brackets. The trigger and the detectors are adapted to each other.
[0011] Through the above technical solutions, the protective cover shell effectively covers the key components of the running connection, prevents the intrusion of sundries from above, protects the internal structure and precision components of the equipment, and extends the service life of the equipment. The slewing bearing perfectly connects the support base, the active rotary drive assembly and the rotary table frame to ensure smooth and efficient power transmission. The detectors are mounted on the detection brackets, and the trigger is mounted outside the protective cover shell to achieve effective cooperation between the trigger and the detectors. When the trigger is activated, the detectors can quickly and accurately capture the state or parameter changes of the detection object, thereby improving the detection efficiency and accuracy.
[0012] Preferably, a support plate is provided on the support base. The driven rotary table frame is detachably mounted on the support plate. A drive installation fixing part is provided on the support plate, and the active rotary drive assembly is detachably mounted on the drive installation fixing part.
[0013] Preferably, the active rotary drive assembly includes a reducer and an active gear. The reducer is meshed and connected to the driven rotary table frame through the active gear, and the reducer is detachably mounted on the drive installation fixing part.
[0014] Through the above technical solutions, the detachable setting of the device greatly simplifies the process of later maintenance and component replacement. The meshing connection not only improves the transmission efficiency, but also ensures the stability and reliability of the transmission.
[0015] In summary, the utility model has the following beneficial effects:
[0016] 1. The utility model effectively transmits power to the slewing bearing through the active rotary drive assembly, thereby driving the driven rotary table frame to rotate. When it is not necessary to transfer workpieces, it can rotate 90 degrees and be placed in an idle position without occupying the visiting passage, optimizing the workshop layout. The detection device ensures that the driven rotary table frame stops braking when it rotates to the maximum limit distance. The protective cover shell prevents falling foreign objects from affecting the device transmission and ensures the stability and safety of the table frame during rotation.
[0017] 2. The protective housing effectively covers the key components of the rotating connection, preventing the intrusion of debris from above, protecting the internal structure and precision components of the equipment, and extending the service life of the equipment. The slewing bearing perfectly connects the support base, the active rotary drive assembly, and the rotating table frame, ensuring smooth and efficient power transmission. A detector is installed on the detection bracket, and the trigger is installed outside the protective housing, realizing the effective cooperation between the trigger and the detector. When the trigger is activated, the detector can quickly and accurately capture the state or parameter changes of the detection object, thereby improving the detection efficiency and accuracy, and thus performing maximum limit.
[0018] 3. The detachable setting of the device greatly simplifies the process of later maintenance and component replacement. The meshing connection not only improves the transmission efficiency but also ensures the stability and reliability of the transmission. Brief Description of the Drawings
[0019] Figure 1 is the three-dimensional structure schematic diagram of the present utility model;
[0020] Figure 2 is the rear perspective structure schematic diagram of the present utility model;
[0021] Figure 3 is Figure 2 the sectional view of the internal structure in the first direction of
[0022] Figure 4 is the three-dimensional assembly structure schematic diagram of the support base of the present utility model;
[0023] Figure 5 is the three-dimensional structure schematic diagram of the driven rotating table frame of the present utility model;
[0024] Figure 6 is Figure 5 the three-dimensional structure schematic diagram after disassembly;
[0025] Figure 7 is the connection assembly schematic diagram of the present utility model;
[0026] Figure 8 is the operation schematic diagram of the present utility model.
[0027] As Figure 2 shown, the first direction is denoted as the X-axis direction.
[0028] Explanation of Reference Numerals: 1, support base; 2, active rotary drive assembly; 21, speed reducer; 22, active gear; 3, driven rotating table frame; 31, rotating table frame; 32, slewing bearing; 4, pallet; 5, protective housing; 6, detection device; 61, trigger; 62, detector; 7, drive installation fixing part; 8, detection bracket;
[0029] 101. Channel; 102. First rack; 103. Second rack. Detailed implementation mode
[0030] In order to more clearly understand the above-mentioned objects, features and advantages of the present utility model, the present utility model will be further described below with reference to the accompanying drawings and embodiments.
[0031] In the following description, many specific details are set forth in order to fully understand the present utility model. However, the present utility model can also be implemented in other ways different from those described herein. Therefore, the present utility model is not limited to the limitations of the specific embodiments disclosed in the following specification. The present utility model will be further described in detail below with reference to the accompanying drawings.
[0032] Rotating transition rack, as Figures 1-8 shown, includes a channel 101, a first rack 102 and a second rack 103. The first rack 102 and the second rack 103 are asymmetrically distributed on both sides of the channel 101. A support base 1 is placed on the channel 101. A driving rotation drive assembly 2 and a driven rotation rack 3 are detachably provided on the support base 1. The driving rotation drive assembly 2 drives and meshes with the driven rotation rack 3. The first rack 102 is farther from the channel 101, and the second rack 103 is closer to the channel 101. Therefore, the driven rotation rack 3 is set to be one short and one long. The support base 1 is cylindrical. A support plate 4 is provided on the support base 1. The support plate 4 detachably installs the driven rotation rack 3 and supports and abuts against the driven rotation rack 3. A driving installation and fixing part 7 is provided on the support plate 4. The driving rotation drive assembly 2 is detachably installed on the driving installation and fixing part 7. The driving installation and fixing part 7 and the support plate 4 are of an integral structure. The support plate 4 is integrally circular and welded on the outer surface of the support base 1. A protective cover 5 is detachably installed on the outer surface of the driven rotation rack 3. Detection devices 6 are provided on both the support base 1 and the protective cover 5. The protective cover 5 is in the shape of a round cover. The protective cover 5 prevents foreign objects from falling between the driving gear 22 and the slewing bearing, affecting the rotation drive. The detection devices 6 on the support base 1 and the protective cover 5 are adapted to each other. The detection device 6 is communicatively connected to the driving rotation drive assembly 2 and automatically stops after rotating in place, reducing manual operation and realizing automatic control.
[0033] As Figure 7 and Figure 8 shown, the driving rotation drive assembly 2 drives the driven rotation rack 3 to rotate back and forth by 90 degrees, and can rotate automatically at any time. When it is not necessary to transfer workpieces, it can rotate 90 degrees and be placed in an idle position to save space. Compared with the traditional detachable rack, this rotating transition rack does not need to be frequently disassembled and assembled, greatly saving manpower and material resources, reducing the safety risks caused by disassembling and assembling the rack, improving the safety of workshop operations, realizing that it does not obstruct the passage 101 for walking when idle, and being able to efficiently transfer workpieces when working.
[0034] The driven rotary table 3 includes a rotary table 31 and a slewing bearing 32. The outer ring of the slewing bearing 32 is detachably installed at the bottom of the rotary table 31. The protective housing 5 is detachably installed on the outer surface of the rotary table 31. The protective housing 5 covers the support base 1, the active rotary drive assembly 2 and the slewing bearing. The inner ring of the slewing bearing is detachably installed on the support base 1. The slewing bearing 32 is meshed and connected with the active rotary drive assembly 2. The rotary table 31 is in a T shape. Due to the asymmetric distribution of the first table 102 and the second table 103, the two arms of the rotary table 31 are of different lengths. The protective housing 5 is installed on the surface through a plurality of bolts. The outer ring of the slewing bearing is assembled with the bottom of the rotary table 31 through a plurality of bolts, and the outer ring is provided with teeth that are adapted to be meshed with the driving gear 22, thereby being driven to rotate. The inner ring of the slewing bearing 32 is assembled on the support plate 4 of the support base 1 through a plurality of bolts to perform lifting and support. The rotary table 31 is made of steel structure. The device adopts a detachable installation design, making the assembly, maintenance and replacement of components of the table more convenient.
[0035] The support base 1 is detachably installed with two inspection brackets 8. The two inspection brackets 8 are arranged on the support base 1 at a right angle. The inspection device 6 includes a trigger 61 and two detectors 62. The trigger 61 is installed on the outer side of the protective housing 5. The two detectors 62 are respectively installed on the inspection brackets 8. The trigger 61 and the detectors 62 are adapted to each other. The inspection device 6 is preferably a proximity switch. The detector 62 is communicatively connected to the speed reducer 21. The inspection bracket 8 is in an L shape. One end of the inspection bracket 8 is close to the outer surface of the protective housing 5, and the other end is bolted to the support base 1. The detector 62 is installed on the inspection bracket 8 at the end close to the protective housing 5. Since the protective housing 5 is installed on the outer surface of the rotary table 31 and will rotate together with the rotary table 31, the trigger 61 will be driven to rotate. When the detector 62 is triggered, the speed reducer 21 is controlled to stop driving, completing the rotation. It ensures that when the rotary table 31 rotates to a specific position (limit position), the automatic trigger stop mechanism is activated, preventing equipment damage or personal injury caused by excessive rotation, and significantly improving the operation safety. The use of the proximity switch accurately judges the position of the rotary table 31 and controls the start and stop of the speed reducer 21, improving the automation degree of the production line.
[0036] The active rotary drive assembly 2 includes a speed reducer 21 and a driving gear 22. The speed reducer 21 is meshed and connected with the driven rotary table 3 through the driving gear 22. The speed reducer 21 is detachably installed on the drive installation fixing part 7. A gear gland is additionally installed at the assembly part of the driving gear 22 and the speed reducer 21, which not only prevents the risk of the gear falling off due to vibration or impact during high-speed rotation, but also enhances the structural strength of the entire transmission system. The speed reducer 21 drives the driving gear 22, thereby driving the slewing bearing meshed with it to rotate the rotary table 31.
[0037] Both the parts and the equipment adopt conventional models in the prior art, and the circuit communication connection adopts the conventional connection method in the prior art, which will not be elaborated here. The content not described in detail in this specification belongs to the prior art well-known to those skilled in the art.
[0038] Working principle: The staff starts the speed reducer 21, which drives the driving gear 22 to rotate, thereby driving the slewing bearing 32 meshed with the driving gear 22. The outer ring of the slewing bearing is stressed to drive the rotating table 31 to rotate;
[0039] When the rotating table 31 rotates, it drives the protective cover 5 installed on its outer surface. Since the trigger 61 is installed on the protective cover 5, when it rotates to the position of the detector 62, the detector 62 triggers the automatic stop of the speed reducer 21.
[0040] The above is only a preferred embodiment of the present invention, and it is not a limitation of the present invention in other forms. Any person skilled in the art may use the disclosed technical content to make changes or modifications into equivalent embodiments with equivalent changes and apply them to other fields. However, as long as it does not depart from the technical solution content of the present invention, any simple modification and equivalent change made to the above embodiments based on the technical essence of the present invention still fall within the protection scope of the technical solution of the present invention.
Claims
1. A rotating transition stand, comprising a channel (101), a first stand (102) and a second stand (103), wherein the first stand (102) and the second stand (103) are asymmetrically distributed on both sides of the channel (101), characterized in that: A support base (1) is placed on the channel (101), and an active rotary drive component (2) and a driven rotary platform (3) are detachably provided on the support base (1), wherein the active rotary drive component (2) drives and engages with the driven rotary platform (3); A protective cover shell (5) is detachably mounted on the outer surface of the driven rotating platform (3), and a detection device (6) is provided on both the supporting base (1) and the protective cover shell (5), wherein the detection device (6) is communicatively connected to the active rotating drive assembly (2).
2. The rotary transition stand according to claim 1, characterized in that: The driven rotating platform (3) comprises a rotating platform (31) and a slewing support (32); the outer ring of the slewing support (32) is detachably mounted on the bottom of the rotating platform (31); the protective cover shell (5) is detachably mounted on the outer surface of the rotating platform (31); the protective cover shell (5) covers the support base (1), the active rotating drive component (2) and the slewing support; the inner ring of the slewing support is detachably mounted on the support base (1); and the slewing support (32) is meshedly connected to the active rotating drive component (2).
3. The rotary transition stand according to claim 1, characterized in that: A detection bracket (8) is detachably mounted on the support base (1), and the number of the detection brackets (8) is two, and the two detection brackets (8) are arranged on the support base (1) at a 90-degree angle.
4. The rotary transition stand according to claim 3, characterized in that: The detection device (6) comprises a trigger (61) and two detectors (62); the trigger (61) is mounted on the outside of the protective cover shell (5); the two detectors (62) are respectively mounted on a detection bracket (8); and the trigger (61) and the detectors (62) are adapted to each other.
5. The rotary transition stand according to claim 1, characterized in that: The support base (1) is provided with a support plate (4), the support plate (4) is detachably mounted on the driven rotating platform (3), the support plate (4) is provided with a driving mounting fixing portion (7), and the active rotating driving assembly (2) is detachably mounted on the driving mounting fixing portion (7).
6. The rotary transition stand according to claim 5, characterized in that: The active rotary drive assembly (2) comprises a reducer (21) and a driving gear (22); the reducer (21) is meshedly connected to the driven rotary platform (3) via the driving gear (22); and the reducer (21) is detachably mounted on the drive mounting fixing portion (7).