Multi-material-rod type thin sealing ring distributing and outputting mechanism

By designing a multi-material rod thin seal ring material separation output mechanism, the problems of difficulty in picking up the seal ring and low efficiency are solved, and the automatic batch material separation and efficient output of the seal ring are realized, avoiding secondary pollution.

CN223046689UActive Publication Date: 2025-07-01WUXI MINGFANG TECH CO LTD
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Patent Information

Application Number
CN202422285966.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-19
Publication Date
2025-07-01
Estimated Expiration
2034-09-19

AI Technical Summary

Technical Problem

In the prior art, there are difficulties in collecting material of the sealing ring, low efficiency, and the sealing ring is prone to dirt.

Method used

A multi-material rod thin seal ring material distribution output mechanism is designed, including a main frame assembly, a rotary feeding mechanism, a plurality of feeding rods and a material cutting mechanism. The upper and lower turntables are driven by a servo motor, and the seal rings on the material pile are discharged one by one to the material cutting mechanism for output.

Benefits of technology

The automatic batch dispensing of the sealing ring is realized, which improves work efficiency, reduces manual operation difficulty, and avoids secondary pollution of the sealing ring.

✦ Generated by Eureka AI based on patent content.

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Abstract

A multi-material-rod type thin sealing ring distributing and outputting mechanism comprises an upper plate and a lower plate which are vertically distributed in a spaced mode, a rotary feeding mechanism is installed on the top face of the upper plate, a plurality of material rods are installed on the rotary feeding mechanism, the material rods are sleeved with a plurality of sealing rings, a material cutting mechanism is installed on the bottom face of the upper plate, and the sealing rings are output one by one through the material cutting mechanism. The rotary feeding mechanism structurally comprises a mounting plate, a motor plate is fixed to the top face of the mounting plate, a servo motor is mounted on the motor plate and drives an upper rotary disc and a lower rotary disc to rotate, and the upper rotary disc and the lower rotary disc are connected through a small connecting column. A plurality of material rods are mounted between the upper turntable and the lower turntable; a square hole is formed in the front end of the upper plate and corresponds to one of the material rods, and the sealing rings are discharged to a material cutting mechanism. By means of mutual cooperation of the rotary feeding mechanism, the multiple material rods, the cutting mechanism, the main frame assembly and other components, small sealing rings can be conveniently conveyed one by one, the overall working reliability is good, and the working efficiency is high.
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Description

Technical Field

[0001] The utility model relates to the technical field of material distribution and output mechanisms, in particular to a multi-rod type thin sealing ring material distribution and output mechanism. Background Technique

[0002] The product sealing ring is a single part and an important component of the core component in an automotive turbocharger. It is necessary to manually pick up the sealing ring. The outer diameter of this sealing ring is small and the thickness is thin. At present, there are defects in the manual operation in the prior art, such as difficult material picking, low efficiency, and easy soiling of the sealing ring. Summary of the Utility Model

[0003] The applicant of the present utility model aims at the above-mentioned disadvantages in the existing production technology and provides a multi-rod type thin sealing ring material distribution and output mechanism with a reasonable structure, so as to conveniently complete the function of batch material distribution, with a high degree of automation, protect the sealing ring from being soiled, and greatly improve work efficiency.

[0004] The technical solution adopted by the present utility model is as follows:

[0005] A multi-rod type thin sealing ring material distribution and output mechanism includes a main frame assembly. The main frame assembly includes an upper plate and a lower plate which are spaced up and down. The upper plate and the lower plate are supported by support columns. A rotary feeding mechanism is installed on the top surface of the upper plate. A plurality of material rods are installed on the rotary feeding mechanism, and a plurality of sealing rings are sleeved on the material rods. A cutting mechanism corresponding to the rotary feeding mechanism is installed on the bottom surface of the upper plate, and the cutting mechanism outputs each sealing ring one by one;

[0006] The structure of the rotary feeding mechanism is as follows: it includes a mounting plate supported on the top surface of the upper plate by a large connecting column. A motor plate is fixed on the top surface of the mounting plate, and a servo motor is installed on the motor plate. The output end of the servo motor passes through the motor plate and is connected to a coupling. An upper turntable and a lower turntable are arranged at intervals up and down below the mounting plate. The upper turntable and the lower turntable are connected by a small connecting column. A central shaft is installed at the center of the upper turntable and supported by a bearing seat. The central shaft is connected to the coupling, and the servo motor drives the upper turntable and the lower turntable to rotate simultaneously; A plurality of material rods are installed between the upper turntable and the lower turntable;

[0007] A square hole is opened at the front end of the upper plate, and the square hole corresponds to one of the material rods for feeding the sealing ring onto the cutting mechanism.

[0008] As a further improvement of the above technical solution:

[0009] A plurality of evenly spaced pits are opened on the outer circumferential surface of the upper turntable, and a plurality of evenly spaced blanking holes are opened in the circumferential direction of the lower turntable. The pits and the blanking holes correspond one by one, and a material rod is installed between a single pit and the blanking hole.

[0010] The outer diameter of the lower turntable is larger than that of the upper turntable.

[0011] A cushion ring is arranged on the upper plate, and the cushion ring is matched with the lower turntable.

[0012] The structure of the material cutting mechanism is as follows: it includes a material cutting plate fixed under the upper plate through a support rod. One end of the upper surface of the material cutting plate is provided with a vertical plate. A cylinder is installed at the outer end of the vertical plate. The piston rod of the cylinder extends out of the vertical plate and is connected to a floating joint. The floating joint is connected to a push plate through a rod. A linear guide rail is fixed on the material cutting plate. The linear guide rail is connected to the push plate through a slider. A push block assembly is fixed above the push plate, and a sealing ring is placed on the push block assembly.

[0013] A groove matching the sealing ring is arranged on the push block assembly.

[0014] One - type brackets are fixed above the upper plate on both sides of the square hole, and one - type fiber optic sensors are installed on the one - type brackets.

[0015] Two - type brackets are fixed below the upper plate on both sides of the square hole, and two - type fiber optic sensors are installed on the two - type brackets.

[0016] The structure of a single material rod is as follows: it includes a material rod body. A handle is arranged on the top surface of the material rod body. A pressing block is sleeved on the material rod body, and multiple stacked sealing rings are sleeved on the material rod body below the pressing block.

[0017] The beneficial effects of the present utility model are as follows:

[0018] The structure of the present utility model is compact and reasonable, and the operation is convenient. Through the mutual cooperation of components such as the rotary feeding mechanism, multiple material rods, the material cutting mechanism and the main frame assembly, etc., the individual conveying work of small sealing rings can be conveniently completed. The overall work has good reliability and high work efficiency.

[0019] The present utility model realizes the automatic feeding process of small sealing rings, greatly reduces the difficulty of manual operation, improves the work efficiency, and at the same time avoids secondary pollution of the sealing rings.

[0020] The present utility model meets the requirements of automatic batch production of core components in automotive turbochargers, and requires automatic equipment to automatically feed sealing ring products. Through the design of this equipment, the bottom material cutting cylinder pushes out the sealing rings on the material rod one by one, and the servo motor drives the rotation of multiple material rods to switch the material rods of the sealing rings, and the actions are sensitive and flexible. Brief Description of the Drawings

[0021] Figure 1 It is a schematic structural diagram of the present utility model.

[0022] Figure 2 It is a schematic structural diagram of another perspective of the present utility model.

[0023] Figure 3 This is a schematic structural view of the rotary feeding mechanism of the present utility model.

[0024] Figure 4 This is a front view of the rotary feeding mechanism of the present utility model.

[0025] Figure 5 This is a schematic structural view of the material rod of the present utility model.

[0026] Figure 6 This is a schematic structural view of the main frame assembly of the present utility model.

[0027] Figure 7 This is a schematic structural view of the main frame assembly from another perspective of the present utility model.

[0028] Figure 8 This is a top view of the main frame assembly of the present utility model.

[0029] Figure 9 This is a schematic structural view of the material cutting mechanism of the present utility model.

[0030] Figure 10 This is a top view of the material cutting mechanism of the present utility model.

[0031] Wherein: 1. Rotary feeding mechanism; 2. Material rod; 3. Material cutting mechanism; 4. Main frame assembly;

[0032] 101. Servo motor; 102. Motor board; 103. Coupling; 104. Bearing seat; 105. Upper turntable; 106. Large connecting column; 107. Small connecting column; 108. Lower turntable; 109. Feeding hole; 110. Pit; 111. Mounting plate;

[0033] 201. Handle; 202. Pressing block; 203. Sealing ring; 204. Material rod body;

[0034] 301. Cylinder; 302. Vertical plate; 303. Cutting plate; 304. Linear guide rail; 305. Floating joint; 306. Pushing plate; 307. Pushing block assembly;

[0035] 401. Upper plate; 402. Pad ring; 403. First fiber optic sensor; 404. First bracket; 405. Second fiber optic sensor; 406. Second bracket; 407. Support column; 408. Lower plate; 409. Square hole. Detailed implementation manners

[0036] The following will describe the detailed implementation manners of the present utility model with reference to the accompanying drawings.

[0037] As Figures 1 - 10As shown in the figure, the multi-rod type thin sealing ring material distribution and output mechanism of this embodiment includes a main frame assembly 4. The main frame assembly 4 includes an upper plate 401 and a lower plate 408 that are spaced apart vertically. The upper plate 401 and the lower plate 408 are supported by support columns 407. A rotary feeding mechanism 1 is installed on the top surface of the upper plate 401. A plurality of material rods 2 are installed on the rotary feeding mechanism 1. A plurality of sealing rings 203 are sleeved on the material rods 2. A cutting mechanism 3 corresponding to the rotary feeding mechanism 1 is installed on the bottom surface of the upper plate 401. The cutting mechanism 3 outputs each sealing ring 203 one by one.

[0038] The structure of the rotary feeding mechanism 1 is as follows: It includes a mounting plate 111 supported on the top surface of the upper plate 401 by a large connecting column 106. A motor plate 102 is fixed on the top surface of the mounting plate 111. A servo motor 101 is installed on the motor plate 102. The output end of the servo motor 101 passes through the motor plate 102 and is connected to a coupling 103. An upper turntable 105 and a lower turntable 108 are arranged at intervals up and down below the mounting plate 111. The upper turntable 105 and the lower turntable 108 are connected by a small connecting column 107. A central shaft is installed at the center of the upper turntable 105 and is supported by a bearing seat 104. The central shaft is connected to the coupling 103. The servo motor 101 drives the upper turntable 105 and the lower turntable 108 to rotate simultaneously. A plurality of material rods 2 are installed between the upper turntable 105 and the lower turntable 108.

[0039] A square hole 409 is opened at the front end of the upper plate 401. The square hole 409 corresponds to one of the material rods 2 and is used to feed the sealing ring 203 onto the cutting mechanism 3.

[0040] A plurality of evenly spaced pits 110 are opened on the outer circumferential surface of the upper turntable 105. A plurality of evenly spaced blanking holes 109 are opened in the circumferential direction of the lower turntable 108. The pits 110 and the blanking holes 109 correspond one by one. A material rod 2 is installed between a single pit 110 and the blanking hole 109.

[0041] The outer diameter of the lower turntable 108 is larger than the outer diameter of the upper turntable 105.

[0042] A cushion ring 402 is arranged on the upper plate 401. The cushion ring 402 is matched with the lower turntable 108.

[0043] The structure of the cutting mechanism 3 is as follows: It includes a cutting plate 303 fixed under the upper plate 401 by a support rod. One end of the upper surface of the cutting plate 303 is provided with a vertical plate 302. A cylinder 301 is installed at the outer end of the vertical plate 302. The piston rod of the cylinder 301 extends out of the vertical plate 302 and is connected to a floating joint 305. The floating joint 305 is connected to a push plate 306 through a rod. A linear guide rail 304 is fixed on the cutting plate 303. The linear guide rail 304 is connected to the push plate 306 through a slider. A push block assembly 307 is fixed above the push plate 306. A sealing ring 203 is placed on the push block assembly 307.

[0044] The pushing block assembly 307 is provided with a groove matching the sealing ring 203.

[0045] Above the upper plate 401 on both sides of the square hole 409, a first support 404 is fixed, and a first fiber optic sensor 403 is installed on the first support 404.

[0046] Below the upper plate 401 on both sides of the square hole 409, a second support 406 is fixed, and a second fiber optic sensor 405 is installed on the second support 406.

[0047] The structure of a single material rod 2 is as follows: it includes a material rod body 204, a handle 201 is arranged on the top surface of the material rod body 204, a pressing block 202 is sleeved on the material rod body 204, and a plurality of stacked sealing rings 203 are sleeved on the material rod body 204 below the pressing block 202.

[0048] During the actual working process:

[0049] First, manually install the sealing rings 203 on each material rod 2 and press them with the pressing block 202. Manually insert the material rod 2 with the installed products into the rotary feeding mechanism 1. Under the action of gravity, a single sealing ring 203 falls from the square hole 409 and lands on the pushing block assembly 307.

[0050] Then, manually start the equipment to work. The air cylinder 301 in the cutting mechanism 3 is pushed out. Under the action of the floating joint 305, the push plate 306 is pushed, that is, the pushing block assembly 307 is pushed out, and a single sealing ring 203 on the pushing block assembly 307 is pushed out.

[0051] Take out the pushed single sealing ring 203. After the second fiber optic sensor 405 at the front end of the main frame assembly 4 detects that there is no sealing ring 203 on the pushing block assembly 307, it automatically retracts to perform the pushing action of the next sealing ring 203.

[0052] When the first fiber optic sensor 403 detects the pressing block 202 of the material rod 2, the servo motor 101 of the rotary feeding mechanism 1 starts to work, rotates and switches to the next material rod 2, that is, repeat the above actions to output the sealing rings 203 one by one.

[0053] The overall work of the present utility model is simple, easy to operate, suitable for mass production, meets the automation process, and protects the sealing ring 203 from being secondarily polluted.

[0054] The above description is an explanation of the present utility model, not a limitation of the utility model. The scope defined by the present utility model can be seen in the claims. Within the protection scope of the present utility model, any form of modification can be made.

Claims

1. A multi-material rod type thin sealing ring material distribution and output mechanism, characterized in that: The main frame assembly (4) comprises an upper plate (401) and a lower plate (408) which are spaced apart from each other. The upper plate (401) and the lower plate (408) are supported by a support column (407). A rotary feeding mechanism (1) is installed on the top surface of the upper plate (401). A plurality of material rods (2) are installed on the rotary feeding mechanism (1). A plurality of sealing rings (203) are sleeved on the material rods (2). A cutting mechanism (3) corresponding to the rotary feeding mechanism (1) is installed on the bottom surface of the upper plate (401). The cutting mechanism (3) outputs the sealing rings (203) one by one. The structure of the rotary feeding mechanism (1) is as follows: it comprises a mounting plate (111) supported on the top surface of the upper plate (401) by a large connecting column (106); a motor plate (102) is fixed on the top surface of the mounting plate (111); a servo motor (101) is mounted on the motor plate (102); an output end of the servo motor (101) passes through the motor plate (102) and is connected to a coupling (103); an upper rotating disk (105) is arranged below the mounting plate (111) and is spaced apart from each other. ) and a lower turntable (108), the upper turntable (105) and the lower turntable (108) are connected by a small connecting column (107), a central shaft is installed at the center of the upper turntable (105) and supported by a bearing seat (104), the central shaft is connected to a coupling (103), and a servo motor (101) drives the upper turntable (105) and the lower turntable (108) to rotate simultaneously; a plurality of material rods (2) are installed between the upper turntable (105) and the lower turntable (108); A square hole (409) is provided at the front end of the upper plate (401), and the square hole (409) corresponds to one of the material rods (2) and is used for feeding the sealing ring (203) onto the cutting mechanism (3).

2. The multi-material rod type thin sealing ring material distribution and output mechanism according to claim 1, characterized in that: The outer circumferential surface of the upper turntable (105) is provided with a plurality of evenly spaced recesses (110), and the circumferential direction of the lower turntable (108) is provided with a plurality of evenly spaced feed holes (109), the recesses (110) and the feed holes (109) corresponding one to one, and a feed rod (2) is installed between each recess (110) and the feed hole (109).

3. The multi-material rod type thin sealing ring material distribution and output mechanism according to claim 1, characterized in that: The outer diameter of the lower turntable (108) is greater than the outer diameter of the upper turntable (105).

4. The multi-material rod type thin sealing ring material distribution and output mechanism according to claim 1, characterized in that: A gasket (402) is provided on the upper plate (401), and the gasket (402) matches the lower rotating disk (108).

5. The multi-material rod type thin sealing ring material distribution and output mechanism according to claim 1, characterized in that: The structure of the cutting mechanism (3) is as follows: it includes a cutting plate (303) fixed under the upper plate (401) by a support rod, a vertical plate (302) is arranged at one end of the upper surface of the cutting plate (303), a cylinder (301) is installed at the outer end of the vertical plate (302), the piston rod of the cylinder (301) extends out of the vertical plate (302) and is connected to a floating joint (305), the floating joint (305) is connected to a push plate (306) by a rod, a linear guide rail (304) is fixed on the cutting plate (303), the linear guide rail (304) is connected to the push plate (306) by a slider, a push block assembly (307) is fixed above the push plate (306), and a sealing ring (203) is placed on the push block assembly (307).

6. The multi-material rod type thin sealing ring material distribution and output mechanism according to claim 5, characterized in that: The push block assembly (307) is provided with a groove matching the sealing ring (203).

7. The multi-material rod type thin sealing ring material distribution and output mechanism according to claim 1, characterized in that: A No. 1 bracket (404) is fixed above the upper plate (401) located on both sides of the square hole (409), and a No. 1 optical fiber sensor (403) is installed on the No. 1 bracket (404).

8. The multi-material rod type thin sealing ring material distribution and output mechanism according to claim 1, characterized in that: A second bracket (406) is fixed below the upper plate (401) located on both sides of the square hole (409), and a second optical fiber sensor (405) is installed on the second bracket (406).

9. The multi-material rod type thin sealing ring material distribution and output mechanism according to claim 1, characterized in that: The structure of a single material rod (2) is as follows: it comprises a material rod body (204), a handle (201) is arranged on the top surface of the material rod body (204), a pressing block (202) is sleeved on the material rod body (204), and a plurality of stacked sealing rings (203) are sleeved on the material rod body (204) below the pressing block (202).