Automatic discharging device for aluminum ingot production

Through the automatic unloading device driven by hydraulic cylinder and gear mechanism, the problems of height and angle adjustment in aluminum ingot production are solved, and production efficiency and product consistency are improved.

CN223046787UActive Publication Date: 2025-07-01LONGYAN RUIQI ALUMINUM CO LTD
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Patent Information

Application Number
CN202422290281.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-20
Publication Date
2025-07-01
Estimated Expiration
2034-09-20

AI Technical Summary

Technical Problem

The existing automatic unloading device for aluminum ingot production cannot perform height and angle adjustment, resulting in the inability to adapt to different production processes or equipment, affecting production efficiency and product consistency.

Method used

An automatic discharge device including a hydraulic cylinder, a transmission plate, a rotating plate and a gear mechanism is designed. The hydraulic cylinder drives the movement of the transmission plate and the rotating plate to realize the height adjustment of the workbench, and the angle adjustment of the C-shaped plate is driven through the gear mechanism to ensure the accuracy of the direction and angle of the liquid aluminum pouring.

Benefits of technology

The height and angle adjustment of the automatic unloading device is realized, which meets the needs of different equipment, improves production efficiency, and ensures the shape consistency of aluminum ingots and product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of aluminum ingot production, and discloses an automatic discharging device for aluminum ingot production, which comprises a base, the outer wall of the base is rotatably connected with a fixing block, the outer wall of the fixing block is fixedly connected with a first hydraulic cylinder, and the output end of the first hydraulic cylinder is fixedly connected with a fixing sleeve. A fixing rod is rotatably connected to the inner wall of the fixing sleeve, transmission plates are fixedly connected to the two ends of the fixing rod, connecting rods are fixedly connected to the inner walls of the transmission plates, first rotating plates are rotatably connected to the outer walls of the connecting rods, and a workbench is rotatably connected to the inner walls of the first rotating plates; a supporting assembly is arranged on the upper surface of the workbench and used for supporting a C-shaped plate. According to the device, the first hydraulic cylinder drives the transmission plate to move rightwards, the connecting rod drives the first rotating plate to move leftwards, meanwhile, the third rotating plate moves rightwards to drive the workbench to move upwards, and the effect of adjusting the height of the workbench is achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of aluminum ingot production, in particular to an automatic unloading device for aluminum ingot production. Background Art

[0002] Aluminum ingot refers to the block form of aluminum metal after smelting and refining, which is usually used to manufacture various aluminum products. In the production process of aluminum, aluminum metal is obtained from aluminum ore through smelting, oxidation, reduction and other steps, and then the aluminum liquid is poured into a mold through different casting or pouring methods to cool and solidify to form an aluminum ingot.

[0003] In order to improve production efficiency, reduce operational risks, ensure product quality and consistency in aluminum ingot production, the use of automatic unloading devices, while saving energy resources and enhancing the continuity and stability of production, is an important technical means widely used in the modern aluminum industry.

[0004] Most of the automatic unloading devices for aluminum ingot production are not adjusted in height during use, which may lead to height differences between the devices and cannot adapt to different production processes or production equipment. Utility Model Content

[0005] In order to make up for the above shortcomings, the utility model provides an automatic unloading device for aluminum ingot production, aiming to improve the problem that the automatic unloading device for aluminum ingot production cannot be height adjusted during use and cannot adapt to different production processes or production equipment.

[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0007] The automatic unloading device for aluminum ingot production comprises a base, the outer wall of the base is rotatably connected to a fixed block, the outer wall of the fixed block is fixedly connected to a first hydraulic cylinder, the output end of the first hydraulic cylinder is fixedly connected to a fixed sleeve, the inner wall of the fixed sleeve is rotatably connected to a fixed rod, both ends of the fixed rod are fixedly connected to a transmission plate, the inner wall of the transmission plate is fixedly connected to a connecting rod, the outer wall of the connecting rod is rotatably connected to the first rotating plate, the inner wall of the first rotating plate is rotatably connected to a workbench, the front outer wall of the connecting rod is rotatably connected to a first limit plate, the inner wall of the first limit plate is rotatably connected to a second rotating plate, the inner wall of the second rotating plate is fixedly connected to the limit rod, the outer wall of the limit rod is rotatably connected to a third rotating plate, the front outer wall of the limit rod is rotatably connected to the second limit plate, and a support assembly is provided on the upper surface of the workbench, and the support assembly is used to support the C-shaped plate.

[0008] Preferably, the support assembly includes a support column, the lower surface of the support column is fixedly connected to the upper surface of the workbench, the upper surface of the support column is slidably connected to a C-shaped plate, and the upper surface of the C-shaped plate is fixedly connected to a storage box.

[0009] Preferably, the inner wall on the right side of the transmission plate is rotatably connected to the outer wall of the base, the inner wall on the left side of the second rotating plate is rotatably connected to the left outer wall of the base, the inner wall of the second limiting plate is rotatably connected to the outer wall of the first rotating plate, and the inner wall of the third rotating plate is rotatably connected to the left outer wall of the workbench.

[0010] Preferably, a second hydraulic cylinder is fixedly connected to the upper surface of the workbench, the output end of the second hydraulic cylinder is fixedly connected to a first toothed rod, and the lower surface of the first toothed rod is slidably connected to the upper surface of the workbench.

[0011] Preferably, the outer wall of the first toothed rod is meshed with a gear, the inner wall of the gear is rotatably connected to a rotating shaft, and the lower surface of the rotating shaft is fixedly connected to the upper surface of the workbench.

[0012] Preferably, the outer wall of the gear is meshed with a second toothed rod, the upper surface of the second toothed rod is fixedly connected to a connecting frame, and the lower surface of the second toothed rod is slidably connected to the upper surface of the workbench.

[0013] Preferably, the lower surface of the connecting frame is fixedly connected to a sliding seat, the inner wall of the sliding seat is slidably connected to a sliding rail, the lower surface of the sliding seat is slidably connected to the upper surface of the workbench, and the lower surface of the sliding rail is fixedly connected to the upper surface of the workbench.

[0014] Preferably, the outer wall of the connecting frame is rotatably connected to the inner wall of a C-shaped plate, the front outer wall of the C-shaped plate is rotatably connected to a rotating rod, the inner wall of the rotating rod is rotatably connected to a fixing frame, and the lower surface of the fixing frame is fixedly connected to the upper surface of the workbench.

[0015] The utility model has the following beneficial effects:

[0016] 1. In the utility model, the transmission plate is driven by the first hydraulic cylinder to move to the right, the connecting rod drives the first rotating plate to move to the left, and at the same time, the first limiting plate moves to the right to drive the second rotating plate to move to the left. The third rotating plate moves to the right to drive the workbench to move upward, achieving the effect of height adjustment of the workbench.

[0017] 2. In the utility model, the first toothed rod is driven by the second hydraulic cylinder to move to the right, driving the gear to rotate to the left, driving the second toothed rod and the connecting frame to move to the left. The connecting frame drives the C-shaped plate to move to the left. Under the action of the rotating rod and the fixing frame, while driving the C-shaped plate to move to the left, it rotates to the right, achieving the effect of automatic unloading by adjusting the angle of the storage bin. Description of the Drawings

[0018] Figure 1 is a perspective view of the automatic unloading device for aluminum ingot production proposed by the utility model;

[0019] Figure 2 Schematic diagram of the drive plate of the automatic unloading device for aluminum ingot production proposed by the present utility model;

[0020] Figure 3 Schematic diagram of the limit rod of the automatic unloading device for aluminum ingot production proposed by the present utility model;

[0021] Figure 4 Schematic diagram of the gear of the automatic unloading device for aluminum ingot production proposed by the present utility model.

[0022] Legend:

[0023] 1. Base; 2. Fixed block; 3. First hydraulic cylinder; 4. Fixed sleeve; 5. Fixed rod; 6. Drive plate; 7. Connecting rod; 8. First limit plate; 9. First rotating plate; 10. Workbench; 11. Second rotating plate; 12. Limit rod; 13. Second limit plate; 14. Third rotating plate; 15. Support column; 16. C-shaped plate; 17. Storage bin; 18. Second hydraulic cylinder; 19. First toothed rod; 20. Gear; 21. Rotating shaft; 22. Second toothed rod; 23. Connecting frame; 24. Slide block; 25. Slide rail; 26. Rotating rod; 27. Fixed frame. Specific implementation mode

[0024] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0025] Refer to Figures 1-3, An embodiment provided by the present utility model: an automatic unloading device for aluminum ingot production, including a base 1. The outer wall of the base 1 is rotatably connected to a fixed block 2. The outer wall of the fixed block 2 is fixedly connected to a first hydraulic cylinder 3. The output end of the first hydraulic cylinder 3 is fixedly connected to a fixed sleeve 4. The inner wall of the fixed sleeve 4 is rotatably connected to a fixed rod 5. Both ends of the fixed rod 5 are fixedly connected to a transmission plate 6. The inner wall of the transmission plate 6 is fixedly connected to a connecting rod 7. The outer wall of the connecting rod 7 is rotatably connected to a first rotating plate 9. The inner wall of the first rotating plate 9 is rotatably connected to a workbench 10. The front outer wall of the connecting rod 7 is rotatably connected to a first limiting plate 8. The inner wall of the first limiting plate 8 is rotatably connected to a second rotating plate 11. The inner wall of the second rotating plate 11 is fixedly connected to a limiting rod 12. The outer wall of the limiting rod 12 is rotatably connected to a third rotating plate 14. The front outer wall of the limiting rod 12 is rotatably connected to a second limiting plate 13. A support assembly is arranged on the upper surface of the workbench 10, and the support assembly is used to support a C-shaped plate 16; the support assembly includes a support column 15. The lower surface of the support column 15 is fixedly connected to the upper surface of the workbench 10. The upper surface of the support column 15 is slidably connected to a C-shaped plate 16. The upper surface of the C-shaped plate 16 is fixedly connected to a storage bin 17;

[0026] Specifically, the first hydraulic cylinder 3 drives the fixed sleeve 4 to move leftward, driving the fixed rod 5 to move leftward. The inner wall of the transmission plate 6 driven by the fixed rod 5 rotates leftward under the limitation of the outer wall of the base 1, driving the connecting rod 7 fixed to the inner wall of the transmission plate 6 to move leftward. The inner wall of the connecting rod 7 drives the first rotating plate 9 to move rightward. The inner wall of the first rotating plate 9 rotates rightward on the workbench 10, driving the workbench 10 to move downward. At the same time, the outer wall of the first rotating plate 9 drives the second limiting plate 13 to move leftward. The connecting rod 7 drives the first limiting plate 8 to rotate leftward. The first limiting plate 8 drives the second rotating plate 11 to move rightward, driving the limiting rod 12 to move rightward. The limiting rod 12 drives the third rotating plate 14 to move leftward, driving the workbench 10 to move downward, achieving the effect of reducing the height of the workbench 10. The support column 15 supports the C-shaped plate 16.

[0027] Refer to Figures 1-3 , the right inner wall of the transmission plate 6 is rotatably connected to the outer wall of the base 1. The left inner wall of the second rotating plate 11 is rotatably connected to the left outer wall of the base 1. The inner wall of the second limiting plate 13 is rotatably connected to the outer wall of the first rotating plate 9. The inner wall of the third rotating plate 14 is rotatably connected to the left outer wall of the workbench 10;

[0028] Specifically, the base 1 supports and fixes the transmission plate 6. The base 1 supports and fixes the second rotating plate 11. The inner wall of the fixed block 2 rotates on the outer wall of the base 1, preventing the first hydraulic cylinder 3 fixed to the outer wall of the fixed block 2 from running smoothly or getting stuck during operation.

[0029] Refer toFigure 1 and Figure 4 On the upper surface of the workbench 10, a second hydraulic cylinder 18 is fixedly connected. The output end of the second hydraulic cylinder 18 is fixedly connected with a first toothed rod 19. The lower surface of the first toothed rod 19 is slidably connected to the upper surface of the workbench 10; on the outer wall of the first toothed rod 19, a gear 20 is meshingly connected. The inner wall of the gear 20 is rotatably connected with a rotating shaft 21. The lower surface of the rotating shaft 21 is fixedly connected to the upper surface of the workbench 10; on the outer wall of the gear 20, a second toothed rod 22 is meshingly connected. The upper surface of the second toothed rod 22 is fixedly connected with a connecting frame 23. The lower surface of the second toothed rod 22 is slidably connected to the upper surface of the workbench 10; the lower surface of the connecting frame 23 is fixedly connected with a sliding seat 24. The inner wall of the sliding seat 24 is slidably connected with a sliding rail 25. The lower surface of the sliding seat 24 is slidably connected to the upper surface of the workbench 10. The lower surface of the sliding rail 25 is fixedly connected to the upper surface of the workbench 10; the outer wall of the connecting frame 23 is rotatably connected to the inner wall of the C-shaped plate 16. On the front outer wall of the C-shaped plate 16, a rotating rod 26 is rotatably connected. The inner wall of the rotating rod 26 is rotatably connected with a fixing frame 27. The lower surface of the fixing frame 27 is fixedly connected to the upper surface of the workbench 10;

[0030] Specifically, after discharging materials from the storage bin 17, the first toothed rod 19 is driven by the second hydraulic cylinder 18 to move leftward, driving the gear 20 to rotate rightward. The rotating shaft 21 supports the rightward rotation of the gear 20. The gear 20 drives the second toothed rod 22 to move rightward, driving the connecting frame 23 to move rightward. The connecting frame 23 drives the sliding seat 24 to slide rightward on the outer wall of the sliding rail 25. The connecting frame 23 drives the C-shaped plate 16 to move rightward, driving the rotating rod 26 to move rightward. Under the limit of the fixing frame 27 by the rotating rod 26, the rotating rod 26 rotates rightward, limiting the rightward movement of the C-shaped plate 16, causing the C-shaped plate 16 to rotate leftward while moving rightward, achieving the effect of angle adjustment for the storage bin 17 and ensuring the consistency of each operation by returning the storage bin 17 to its initial position.

[0031] Working principle: When using this device, the first hydraulic cylinder 3 drives the fixed sleeve 4 to move to the right, driving the fixed rod 5 to move to the right. The fixed rod 5 drives the transmission plate 6 to rotate to the right under the limitation of the base 1. The transmission plate 6 drives the connecting rod 7 to move to the right, driving the first rotating plate 9 to move to the left on the outer wall of the workbench 10, driving the workbench 10 to move upward. At the same time, the outer wall of the first rotating plate 9 drives the second limiting plate 13 to move to the right. The connecting rod 7 drives the first limiting plate 8 to rotate to the right under the limitation of the outer wall of the second rotating plate 11. The first limiting plate 8 drives the second rotating plate 11 to move to the left, driving the limiting rod 12 to move to the left. The limiting rod 12 drives the third rotating plate 14 to move to the right, driving the workbench 10 to move upward, achieving the effect of height adjustment for the workbench 10, enabling it to adapt to production requirements at different heights. The fixed block 2 prevents the first hydraulic cylinder 3 from getting stuck during use. The second hydraulic cylinder 18 drives the first toothed rod 19 to move to the right, driving the gear 20 to rotate to the left under the limitation of the rotating shaft 21. The gear 20 drives the second toothed rod 22 to move to the left, driving the connecting frame 23 to move to the left. The connecting frame 23 drives the sliding seat 24 to slide to the left on the outer wall of the slide rail 25. The slide rail 25 has an effect of offset limitation on the leftward sliding of the sliding seat 24. The connecting frame 23 drives the C-shaped plate 16 to move to the left, driving the rotating rod 26 to move to the left. Under the limitation of the fixed frame 27, the rotating rod 26 rotates to the left, having an effect of limiting the leftward movement of the C-shaped plate 16, causing the C-shaped plate 16 to move to the left and rotate to the right simultaneously, achieving the effect of angle adjustment for the storage tank 17, and achieving the effect of controlling the pouring direction and angle of the molten aluminum. During the use of this device, not only does it achieve height adjustment for the workbench 10 and the storage tank 17 to adapt to equipment at different heights, facilitating operation and maintenance, but also it has the effect of realizing angle adjustment for the storage tank 17, controlling the pouring angle of the molten aluminum, avoiding differences in the shape of aluminum ingots caused by uneven flow of the molten aluminum, and ensuring product consistency.

[0032] Finally, it should be noted that the above are only preferred embodiments of the present invention and are not used to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.

Claims

1. An automatic unloading device for aluminum ingot production, comprising a base (1), characterized in that: The outer wall of the base (1) is rotatably connected to a fixed block (2), the outer wall of the fixed block (2) is fixedly connected to a first hydraulic cylinder (3), the output end of the first hydraulic cylinder (3) is fixedly connected to a fixed sleeve (4), the inner wall of the fixed sleeve (4) is rotatably connected to a fixed rod (5), both ends of the fixed rod (5) are fixedly connected to a transmission plate (6), the inner wall of the transmission plate (6) is fixedly connected to a connecting rod (7), the outer wall of the connecting rod (7) is rotatably connected to a first rotating plate (9), and the inner wall of the first rotating plate (9) is rotatably connected to A workbench (10) is provided, the front outer wall of the connecting rod (7) is rotatably connected to a first limit plate (8), the inner wall of the first limit plate (8) is rotatably connected to a second rotating plate (11), the inner wall of the second rotating plate (11) is fixedly connected to a limit rod (12), the outer wall of the limit rod (12) is rotatably connected to a third rotating plate (14), the front outer wall of the limit rod (12) is rotatably connected to a second limit plate (13), and a support assembly is provided on the upper surface of the workbench (10), and the support assembly is used to support a C-shaped plate (16).

2. The automatic unloading device for aluminum ingot production according to claim 1 is characterized in that: The support assembly comprises a support column (15), the lower surface of the support column (15) is fixedly connected to the upper surface of the workbench (10), the upper surface of the support column (15) is slidably connected to a C-shaped plate (16), and the upper surface of the C-shaped plate (16) is fixedly connected to a storage box (17).

3. The automatic unloading device for aluminum ingot production according to claim 1 is characterized in that: The right inner wall of the transmission plate (6) is rotatably connected to the outer wall of the base (1), the left inner wall of the second rotating plate (11) is rotatably connected to the left outer wall of the base (1), the inner wall of the second limiting plate (13) is rotatably connected to the outer wall of the first rotating plate (9), and the inner wall of the third rotating plate (14) is rotatably connected to the left outer wall of the workbench (10).

4. The automatic unloading device for aluminum ingot production according to claim 1 is characterized in that: The upper surface of the workbench (10) is fixedly connected to a second hydraulic cylinder (18), the output end of the second hydraulic cylinder (18) is fixedly connected to a first gear rod (19), and the lower surface of the first gear rod (19) is slidably connected to the upper surface of the workbench (10).

5. The automatic unloading device for aluminum ingot production according to claim 4 is characterized in that: The outer wall of the first gear rod (19) is meshingly connected with a gear (20), the inner wall of the gear (20) is rotatably connected with a rotating shaft (21), and the lower surface of the rotating shaft (21) is fixedly connected to the upper surface of the workbench (10).

6. The automatic unloading device for aluminum ingot production according to claim 5 is characterized in that: The outer wall of the gear (20) is meshingly connected with a second gear rod (22), the upper surface of the second gear rod (22) is fixedly connected with a connecting frame (23), and the lower surface of the second gear rod (22) is slidably connected to the upper surface of the workbench (10).

7. The automatic unloading device for aluminum ingot production according to claim 6 is characterized in that: The lower surface of the connecting frame (23) is fixedly connected to a slide seat (24), the inner wall of the slide seat (24) is slidably connected to a slide rail (25), the lower surface of the slide seat (24) is slidably connected to the upper surface of the workbench (10), and the lower surface of the slide rail (25) is fixedly connected to the upper surface of the workbench (10).

8. The automatic unloading device for aluminum ingot production according to claim 6, characterized in that: The outer wall of the connecting frame (23) is rotatably connected to the inner wall of the C-shaped plate (16), the front outer wall of the C-shaped plate (16) is rotatably connected to a rotating rod (26), the inner wall of the rotating rod (26) is rotatably connected to a fixing frame (27), and the lower surface of the fixing frame (27) is fixedly connected to the upper surface of the workbench (10).