Automatic discharging device for rubbing and screening machine

By designing an automatic feeding device for powder metallurgy wiping machines, the problems of high labor intensity and low production efficiency caused by manual operation in traditional processes are solved, automated operation is realized, occupational health risks are reduced, and production efficiency is improved.

CN223046802UActive Publication Date: 2025-07-01ZHUZHOU HARD ALLOY GRP CO LTD
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Patent Information

Application Number
CN202422372012.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-27
Publication Date
2025-07-01
Estimated Expiration
2034-09-27

AI Technical Summary

Technical Problem

The traditional powder metallurgy wiping process relies on manual operation, has high labor intensity and low production efficiency, and the permeability of powder poses a potential hazard to the operator's occupational health.

Method used

An automatic feeding device for a wiping machine is designed, including an automatic feeding assembly, a feeding pipe and a feeding vibrator. The air flow and vibrator vibration are driven through the air supply assembly to realize automatic input and control of powder materials, reduce labor intensity and improve production efficiency.

Benefits of technology

The automation of the cleaning process is achieved, which reduces labor intensity, improves production efficiency, reduces occupational health risks, and ensures the flexibility and controllability of the equipment to different materials.

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Abstract

The utility model discloses an automatic blanking device for a screening machine, and relates to the technical field of powder screening process, the automatic blanking device for the screening machine comprises a screening machine, the top of the screening machine is provided with a fixed platform, and the top of the fixed platform is provided with an automatic feeding assembly; the automatic feeding assembly comprises a hopper and an air supply assembly; one end of the discharging pipe is connected with the discharging port of the hopper, and the other end of the discharging pipe extends to the upper portion of a screen of the rubbing and screening machine; forklift notches are formed in the two sides of the hopper respectively, and discharging vibrators are arranged in the forklift notches in the two sides respectively. According to the device, powder materials are fed into the automatic feeding assembly, air flow is driven by the air supply assembly to enable the discharging vibrator to vibrate, meanwhile, the hopper is driven to vibrate and then transmitted to the powder materials, the air inlet flow of the air supply assembly is adjusted according to the fluidity of the powder materials, and the controllability of the production efficiency of the rubbing and screening technology is guaranteed; and the labor efficiency of operators is improved, direct contact with dust materials is reduced, and occupational health risks are reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of powder screening process, in particular to an automatic feeding device for a screening machine. Background Art

[0002] Powder metallurgy is a process technology for producing metal powders or using metal powders as raw materials, and manufacturing metal materials, composite materials and various types of products through forming and sintering. Due to the advantages of powder metallurgy technology, it has become the key to solving new material problems and plays a crucial role in the development of new materials.

[0003] The existing powder metallurgy screening process has the following problems: in the manufacturing process of powder metallurgy mixture, after the vacuum drying process, the powder is prone to form lumps and agglomerates, and then the screening process needs to be carried out to achieve the purpose of product crushing and sieving. However, the operation of traditional screening machines relies on manual feeding from the storage container into the screening machine, with heavy labor load and limited production efficiency. In addition, the powder is diffused during operation, posing a potential threat to the occupational health of operators. In view of this, there is an urgent need for an automatic feeding device for a screening machine, aiming to innovate the traditional process, reduce labor intensity, improve production efficiency, optimize the working environment and ensure occupational health and safety. Summary of the Utility Model

[0004] The purpose of the utility model is to provide an automatic feeding device for a screening machine to solve at least one of the problems and defects mentioned in the above background art.

[0005] To achieve the above purpose, the utility model provides the following technical solutions:

[0006] An automatic feeding device for a screening machine, comprising:

[0007] A screening machine, on the top of which there is a fixed platform, and on the top of the fixed platform there is an automatic feeding component;

[0008] The automatic feeding component includes a hopper and a gas supply component;

[0009] A feeding pipe, one end of which is connected to the discharge port of the hopper, and the other end extends to the upper part of the screen of the screening machine;

[0010] On both sides of the hopper, there are respectively forklift slots, and on both sides of the forklift slots, there are respectively feeding vibrators.

[0011] The automatic feeding device for a screening machine according to this solution has at least the following technical effects:

[0012] 1. The automatic feeding device of this sieve rubbing machine inputs powder materials into the automatic feeding component, and drives air flow by the air supply component to vibrate the feeding vibrator. At the same time, it drives the hopper to vibrate and then transfers the vibration to the powder materials. The vibration amplitude of the feeding vibrator is driven by the air flow introduced, thereby controlling the maximum feeding speed of the powder materials. And the intake air flow of the air supply component is adjusted according to the fluidity of the powder materials. This device realizes the automation of the sieve rubbing process, ensures the flexibility of the equipment to deal with different materials, ensures the controllability of the production efficiency of the sieve rubbing process, avoids material caking, and achieves the purpose of product crushing and sieving.

[0013] 2. Through the forklift slots on both sides of the hopper, the powder after upstream drying can be directly unloaded into the automatic feeding component and transported to the sieve rubbing machine by forklift. There is a fixed platform on the sieve rubbing machine, and the automatic feeding component can be connected and fixed to the fixed platform through fixed pins to ensure safety. Through the above design, the automatic feeding component has both the functions of receiving materials and feeding materials, is convenient for transfer and cleaning, improves the labor efficiency of operators, reduces the direct contact with dust materials, and reduces occupational health risks.

[0014] As a further solution of the present utility model: The fixed platform includes a fixed slot and a fixed pin. The fixed slot is in a "door" shape and is welded and fixed above the sieve rubbing machine. The automatic feeding component is arranged in the fixed slot.

[0015] Since the fixed platform includes a fixed slot and a fixed pin, the fixed slot is in a "door" shape and is welded and fixed above the sieve rubbing machine, and the automatic feeding component is arranged in the fixed slot, the automatic feeding component maintains a stable posture during the feeding process, avoiding the vibration of the feeding vibrator driven by the air supply component from affecting the stability of the automatic feeding component.

[0016] As a further solution of the present utility model: The automatic feeding component further includes a hopper frame. The hopper frame is arranged below the hopper. An insertion plate valve is arranged at the bottom of the hopper, and the valve orifice of the insertion plate valve is inserted into the feeding pipe.

[0017] Since the automatic feeding component further includes a hopper frame, and the hopper frame is arranged below the hopper, the stability of the automatic feeding component can be further improved. And by arranging an insertion plate valve at the bottom of the hopper and inserting the valve orifice of the insertion plate valve into the feeding pipe, the feeding flow of the materials can be effectively and accurately controlled. By adjusting the opening degree of the valve orifice of the insertion plate valve, the flexible regulation of the material flow can be realized, so as to meet different production requirements.

[0018] As a further solution of the present utility model: The fixed pin passes through the side of the fixed slot and the round hole of the hopper frame, and the automatic feeding component is fixed on the fixed platform through clearance fit.

[0019] Since the fixed bolt passes through the side of the fixed slot and the round hole of the hopper frame, the automatic feeding assembly is fixed on the fixed platform through clearance fit, which can effectively fix the hopper frame, ensure the stability of the hopper during the material receiving and feeding processes, prevent the hopper from loosening or displacing, improve the reliability and safety of the automatic feeding assembly, and at the same time, the hopper frame is easy to disassemble, which helps to repair or replace the hopper.

[0020] As a further solution of the present utility model: The air supply assembly includes a quick connector, a trachea fixing clip, a manual air valve, and a compressed air pipe. The compressed air pipe is fixedly wound around the hopper through the trachea fixing clip.

[0021] As a further solution of the present utility model: The quick connector is connected to the manual air valve, and the manual air valve is arranged on the sieve rubbing machine and communicated with the air source.

[0022] This air supply assembly enables the compressed air pipeline to quickly connect to the external air source through the quick connector, optimizes the layout of the overall equipment, effectively saves space; and the compressed air pipe is fixedly wound around the hopper through the trachea fixing clip, so that the air supply assembly can effectively maintain the stability of air supply, ensure the smooth flow of air, thereby enabling the air flow to drive the feeding vibrator to vibrate the material; at the same time, the air supply flow can be adjusted through the manual air valve, so as to control the vibration amplitude of the feeding vibrator, realize the flexibility of different materials, and ensure the controllability of the production efficiency of the sieve rubbing process. Description of the Drawings

[0023] For the convenience of those skilled in the art to understand, the present utility model will be further described below with reference to the drawings.

[0024] Figure 1 It is a three-dimensional structural schematic diagram of an automatic feeding device for a sieve rubbing machine;

[0025] Figure 2 It is a front view structural schematic diagram of an automatic feeding device for a sieve rubbing machine;

[0026] Figure 3 It is Figure 2 the top view structural schematic diagram of.

[0027] Reference Signs:

[0028] 1, sieve rubbing machine; 2, automatic feeding assembly; 21, hopper; 22, air supply assembly; 221, quick connector; 222, trachea fixing clip; 223, manual air valve; 23, feeding vibrator; 24, hopper frame; 25, forklift notch; 26, flap valve; 3, fixed platform; 31, fixed slot; 32, fixed bolt. Detailed Embodiments

[0029] Embodiments of the present utility model will be described in detail below. Examples of the embodiments are shown in the accompanying drawings, where like or similar reference numerals denote like or similar elements or elements having like or similar functions throughout. The embodiments described below by referring to the accompanying drawings are exemplary only for explaining the present utility model and should not be construed as limiting the present utility model.

[0030] In the description of the present utility model, it should be understood that for orientation descriptions, such as up, down, front, back, left, right, etc., the orientation or positional relationship indicated is based on the orientation or positional relationship shown in the accompanying drawings. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as limiting the present utility model.

[0031] In the description of the present utility model, the meaning of "a number of" is one or more, the meaning of "a plurality of" is two or more, "greater than", "less than", "exceeding", etc. are understood not to include the present number, and "above", "below", "within", etc. are understood to include the present number. If there is a description of "first", "second", it is only for the purpose of distinguishing technical features and should not be construed as indicating or implying relative importance or implicitly indicating the quantity of the indicated technical features or implicitly indicating the sequence relationship of the indicated technical features.

[0032] In the description of the present utility model, unless otherwise clearly defined, words such as "set", "installed", "connected", etc. should be understood in a broad sense, and those skilled in the art can reasonably determine the specific meaning of the above words in the present utility model in combination with the specific content of the technical solution.

[0033] In order to make the purpose, technical solution and advantages of the present utility model more clear, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present utility model and are not used to limit the present utility model, that is, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. Usually, the components of the embodiments of the present utility model described and shown in the accompanying drawings here can be arranged and designed in various different configurations.

[0034] Therefore, the detailed description of the embodiments of the present utility model provided in the accompanying drawings below is not intended to limit the scope of the present utility model claimed, but only represents the selected embodiments of the present utility model. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative efforts belong to the scope of protection of the present utility model.

[0035] As Figures 1-3As shown in the embodiment of the present utility model, an automatic feeding device for a sieve rubbing machine includes: a sieve rubbing machine 1, a fixed platform 3 is arranged on the top of the sieve rubbing machine 1, and an automatic feeding component 2 is arranged on the top of the fixed platform 3; the automatic feeding component 2 includes a hopper 21 and a gas supply component 22; a feeding pipe 4, one end of the feeding pipe 4 is connected to the discharge port of the hopper 21, and the other end extends to the upper part of the sieve of the sieve rubbing machine 1; forklift slots 25 are respectively arranged on both sides of the hopper 21, and feeding vibrators 23 are respectively arranged on the two forklift slots 25.

[0036] Specifically, the automatic feeding device for the sieve rubbing machine puts the powder material into the automatic feeding component 2, and uses the gas supply component 22 to drive the air flow, so that the feeding vibrator 23 vibrates, and at the same time drives the hopper 21 to vibrate and then transmits it to the powder material. The vibration amplitude of the feeding vibrator 23 is driven by the air flow introduced, so as to control the maximum feeding speed of the powder material, and the intake air flow of the gas supply component 22 is adjusted according to the fluidity of the powder material. This device realizes the automation of the sieve rubbing process, ensures the flexibility of the equipment to deal with different materials, ensures the controllability of the production efficiency of the sieve rubbing process, avoids material caking and agglomeration, and realizes the purpose of product crushing and sieving;

[0037] Through the forklift slots 25 on both sides of the hopper 21, the dried powder upstream can be directly unloaded into the automatic feeding component 2, transported to the sieve rubbing machine 1 by forklift. There is a fixed platform 3 on the sieve rubbing machine 1, and the automatic feeding component 2 can be connected and fixed to the fixed platform 3 through a fixed pin to ensure safety; through the above design, the automatic feeding component 2 has both the functions of receiving and feeding materials, is convenient for transfer and cleaning, improves the labor efficiency of operators, reduces the direct contact with dust materials, and reduces occupational health risks.

[0038] As Figure 1 shown, the fixed platform 3 includes a fixed slot 31 and a fixed pin 32. The fixed slot 31 is in a "door" shape and is welded and fixed above the sieve rubbing machine 1. The automatic feeding component 2 is arranged in the fixed slot 31.

[0039] Specifically, since the fixed platform 3 includes a fixed slot 31 and a fixed pin 32, the fixed slot 31 is in a "door" shape and is welded and fixed above the sieve rubbing machine 1, and the automatic feeding component 2 is arranged in the fixed slot 31, so that the automatic feeding component 2 maintains a stable posture during the feeding process, avoiding the vibration of the feeding vibrator 23 driven by the gas supply component 22 from affecting the stability of the automatic feeding component 2.

[0040] As Figure 1 and Figure 2 shown, the automatic feeding component 2 further includes a hopper frame 24. The hopper frame 24 is arranged below the hopper 21, and a flap valve 26 is arranged at the bottom of the hopper 21. The valve orifice of the flap valve 26 is inserted into the feeding pipe 4.

[0041] Specifically, since the automatic feeding assembly 2 further includes a hopper frame 24 which is arranged below the hopper 21, the stability of the automatic feeding assembly 2 can be further improved. And by providing a flap valve 26 at the bottom of the hopper 21 and inserting the valve orifice of the flap valve 26 into the feeding pipe 4, the feeding flow rate of the material can be effectively and precisely controlled. By adjusting the opening degree of the valve orifice of the flap valve 26, the flexible regulation of the material flow rate can be realized, so as to meet different production requirements.

[0042] Furthermore, the fixed pin 32 passes through the side of the fixed slot 31 and the round hole of the hopper frame 24, and the automatic feeding assembly 2 is fixed on the fixed platform 3 through clearance fit.

[0043] Specifically, since the fixed pin 32 passes through the side of the fixed slot 31 and the round hole of the hopper frame 24, and the automatic feeding assembly 2 is fixed on the fixed platform 3 through clearance fit, the hopper frame 24 can be effectively fixed, ensuring that the hopper 21 remains stable during the material receiving and feeding processes, preventing the hopper 21 from loosening or displacing, improving the reliability and safety of the automatic feeding assembly 2. At the same time, the hopper frame 24 is easy to disassemble, which helps to repair or replace the hopper 21.

[0044] As Figures 1-3 shown, the air supply assembly 22 includes a quick connector 221, a trachea fixing clip 222, a manual air valve 223 and a compressed air pipe. The compressed air pipe is fixedly wound around the hopper 21 through the trachea fixing clip 222; the quick connector 221 is connected to the manual air valve 223, and the manual air valve 223 is arranged on the sieve rubbing machine 1 and communicated with the air source.

[0045] Specifically, the air supply assembly 22 enables the compressed air pipeline to be quickly docked with the external air source through the quick connector 211, and optimizes the layout of the overall equipment, effectively saving space; and the compressed air pipe is fixedly wound around the hopper 21 through the trachea fixing clip 222, so that the air supply assembly 22 can effectively maintain the stability of air supply, ensuring the smooth flow of air, thereby enabling the air flow rate to drive the material of the feeding vibrator 23 to vibrate; at the same time, the air supply flow rate can be adjusted through the manual air valve 223, so as to control the vibration amplitude of the feeding vibrator 23, realize the flexibility of different materials, and ensure the controllability of the production efficiency of the sieve rubbing process.

[0046] The above content is only an example and description of the structure of the present invention. Those skilled in the art of this technology can make various modifications or supplements to the described specific embodiments or use similar methods to replace them. As long as they do not deviate from the structure of the invention or exceed the scope defined by this patent claim, they should all fall within the protection scope of the present invention.

Claims

1. An automatic unloading device for a scrubbing and screening machine, characterized in that: include: A scrubbing and screening machine (1), wherein a fixed platform (3) is arranged on the top of the scrubbing and screening machine (1), and an automatic feeding component (2) is arranged on the top of the fixed platform (3); The automatic feeding component (2) comprises a hopper (21) and an air supply component (22); A feeding pipe (4), one end of which is connected to the discharge port of the hopper (21), and the other end of which extends to the upper part of the screen of the scrubbing screen machine (1); Forklift slots (25) are respectively arranged on both sides of the hopper (21), and material discharge vibrators (23) are respectively arranged on the forklift slots (25) on both sides.

2. The automatic unloading device for the scrubbing and screening machine according to claim 1 is characterized in that: The fixed platform (3) comprises a fixed groove (31) and a fixed latch (32); the fixed groove (31) is in the shape of a "door" and is welded and fixed above the scrubbing and screening machine (1); and the automatic feeding assembly (2) is arranged in the fixed groove (31).

3. The automatic unloading device for the scrubbing and screening machine according to claim 2 is characterized in that: The automatic feeding assembly (2) further comprises a hopper frame (24), wherein the hopper frame (24) is arranged below the hopper (21), a gate valve (26) is arranged at the bottom of the hopper (21), and a valve port of the gate valve (26) is inserted into the feed pipe (4).

4. The automatic unloading device for the scrubbing and screening machine according to claim 3 is characterized in that: The fixing pin (32) passes through the side of the fixing groove (31) and the circular hole of the hopper frame (24), and fixes the automatic feeding assembly (2) on the fixing platform (3) through clearance fit.

5. The automatic unloading device for the scrubbing and screening machine according to claim 1, characterized in that: The air supply assembly (22) comprises a quick connector (221), an air pipe fixing clamp (222), a manual air valve (223) and a compressed air pipe, and the compressed air pipe is fixed on the hopper (21) by surrounding the air pipe fixing clamp (222).

6. The automatic unloading device for the scrubbing and screening machine according to claim 5, characterized in that: The quick connector (221) is connected to a manual air valve (223), and the manual air valve (223) is arranged on the scrubbing and screening machine (1) and is connected to an air source.