Automatic thread end suction winding machine
Through the design of the automatic suction head winding machine, the use of pneumatic conveyor to suck out the waste wire head, which solves the problem of time-consuming and labor-intensive cleaning of the winding machine, and improves the yield and output of the coil.
Patent Information
- Application Number
- CN202422104580.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-29
- Publication Date
- 2025-07-01
- Estimated Expiration
- 2034-08-29
AI Technical Summary
The existing winding machines are time-consuming and labor-intensive to clean the waste wire head, and the waste wire head is easily wound into the coil, resulting in a decrease in the coil yield.
An automatic suction head winding machine is designed, and the waste head is sucked through the suction nozzle and suction hose using a pneumatic conveyor, and discharged it into the waste box through the discharge hose to prevent the waste head from entering the coil.
There is no need to manually clean the waste wire head, which improves the working environment and improves the yield and output of the coil.
Smart Images
Figure CN223046964U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of winding machines, in particular to an automatic wire-end sucking winding machine. Background Art
[0002] A winding machine is a device that winds a linear object around a specific workpiece, and is widely used in many industries such as electrical appliances and textiles. The winding machine is mainly used to wind various wire materials such as copper wires, aluminum wires, and textile wires around specific workpieces to form inductance coils, yarn balls, wire balls, etc. In the electrical appliance industry, it is commonly used in the production processes of various electrical appliance products such as motors, coreless motors, rotors, stators, inductors, and transformers. The existing winding machines basically meet the needs of users, but there are still some deficiencies; the waste wire ends generated during winding by the existing winding machines will fall into the machine wire grooves, and then are cleaned manually, which is time-consuming and laborious, and affects the working environment of the equipment. When the wire ends fall, they are easily wound into the coil interior, resulting in a decrease in the qualified rate of the coils, thereby reducing the output. Therefore, it is very necessary to design an automatic wire-end sucking winding machine. Content of the Utility Model
[0003] The purpose of the utility model is to provide an automatic wire-end sucking winding machine to solve the defects that the waste wire ends generated by the existing winding machines are time-consuming and laborious to clean, and the wire ends are easily wound into the coil interior, resulting in a decrease in the qualified rate of the coils.
[0004] To solve the above technical problems, the utility model provides the following technical solution: an automatic wire-end sucking winding machine, including a machine table main body and a pneumatic conveyor. A support table is provided on one side of the top of the machine table main body. A main shaft seat is provided on the support table. A main shaft fork is fixedly connected to the main shaft seat. A wire suction nozzle is sleeved on one side of the main shaft seat. One end of the wire suction nozzle is sleeved with a wire suction fixing pipe. One end of the wire suction fixing pipe is sleeved with a wire suction hose. One end of the wire suction hose is sleeved with a pneumatic conveyor. The output end of the pneumatic conveyor is sleeved with a discharge hose. One end of the discharge hose is sleeved on a waste box.
[0005] As a further technical solution of the utility model, the wire suction hose is sleeved on a hose fixing seat, and the hose fixing seat is fixedly connected to the support table.
[0006] As a further technical solution of the utility model, a working bottom plate is arranged on the top of the machine table main body.
[0007] As a further technical solution of the utility model, a support member is fixedly connected to the working bottom plate, and a first motor is sleeved on one side of the support member.
[0008] As a further technical solution of the utility model, a support shell is fixedly connected to the support member, and a second motor is sleeved on the support shell.
[0009] As a further technical solution of the present utility model, a first wire winding shaft and a second wire winding shaft are symmetrically sleeved on the support shell.
[0010] As a further technical solution of the present utility model, support feet are symmetrically arranged at the bottom of the machine table main body, and side plates and baffles are symmetrically arranged on one side of the machine table main body.
[0011] The automatic thread sucking and winding machine provided by the present utility model has the following advantages: The pneumatic conveyor generates suction force on the thread sucking hose, and then sucks the waste thread ends through the thread sucking fixing pipe and the thread sucking nozzle, eliminating the need for manual cleaning, effectively improving the working environment of the equipment. After the pneumatic conveyor sucks the waste thread ends into the thread sucking hose, the waste thread ends are discharged to the waste material box through the discharge hose on the other side, preventing the waste thread ends from winding into the coil interior, effectively improving the qualified rate of the coil, and improving the quality and output of the coil. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the following drawings are some embodiments of the present utility model. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.
[0013] Figure 1 It is a front view sectional structure schematic diagram of the present utility model;
[0014] Figure 2 It is a side view structure schematic diagram of the present utility model;
[0015] Figure 3 It is a top view structure schematic diagram of the positioning structure of the present utility model.
[0016] In the figure: 1, machine table main body; 2, support table; 3, main shaft seat; 4, main shaft flying fork; 5, thread sucking nozzle; 6, thread sucking fixing pipe; 7, thread sucking hose; 8, pneumatic conveyor; 9, discharge hose; 10, waste material box; 11, hose fixing seat; 12, working bottom plate; 13, support member; 14, first motor; 15, support shell; 16, second motor; 17, first wire winding shaft; 18, second wire winding shaft; 19, support foot; 20, side plate; 21, baffle. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0017] To make the objectives, technical solutions and advantages of the embodiments of the present utility model clearer, the technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Apparently, the described embodiments are some, but not all, of the embodiments of the present utility model. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.
[0018] In the description of the present utility model, it should be noted that, unless otherwise clearly defined and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense. For example, it may be a fixed connection, a detachable connection or an integral connection; it may be a mechanical connection or an electrical connection; it may be directly connected or indirectly connected through an intermediate medium, and it may be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific situations.
[0019] Please refer to the attached Figure 1 - attached Figure 3 , an embodiment provided by the present utility model: an automatic thread sucking and winding machine, which includes a machine table main body 1 and a pneumatic conveyor 8. A support table 2 is provided on one side of the top of the machine table main body 1. A main shaft seat 3 is provided on the support table 2. A main shaft flying fork 4 is fixedly connected to the main shaft seat 3. A thread sucking nozzle 5 is sleeved on one side of the main shaft seat 3. One end of the thread sucking nozzle 5 is sleeved with a thread sucking fixing pipe 6. One end of the thread sucking fixing pipe 6 is sleeved with a thread sucking hose 7. One end of the thread sucking hose 7 is sleeved with a pneumatic conveyor 8. The output end of the pneumatic conveyor 8 is sleeved with a discharge hose 9. One end of the discharge hose 9 is sleeved on a waste box 10. The thread sucking hose 7 is sleeved on a hose fixing seat 11. The hose fixing seat 11 is fixedly connected to the support table 2. A working bottom plate 12 is arranged on the top of the machine table main body 1. A support member 13 is fixedly connected to the working bottom plate 12. A first motor 14 is sleeved on one side of the support member 13. A support shell 15 is fixedly connected to the support member 13. A second motor 16 is sleeved on the support shell 15. A first winding shaft 17 and a second winding shaft 18 are symmetrically sleeved on the support shell 15. Support feet 19 are symmetrically arranged at the bottom of the machine table main body 1. Side plates 20 and baffle plates 21 are symmetrically arranged on one side of the machine table main body 1. The support feet 19 are used to support the machine table main body 1. The side plates 20 and the baffle plates 21 are used to block the inside of the machine table main body 1 to prevent dirt from entering;
[0020] Specifically, during use, first, a suction force is generated on the wire suction hose 7 by the pneumatic conveyor 8, and then the waste wire ends are sucked out through the wire suction fixing pipe 6 and the wire suction nozzle 5, eliminating the need for manual cleaning and effectively improving the working environment of the equipment. After the pneumatic conveyor 8 sucks the waste wire ends into the wire suction hose 7, the waste wire ends are discharged through the discharge hose 9 to the waste box 10 on the other side, preventing the waste wire ends from winding into the coil interior, effectively increasing the yield rate of the coils, and improving the quality and output of the coils.
[0021] In the description of the present invention, it should be noted that unless otherwise clearly specified and defined, the terms "installed", "connected", and "coupled" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0022] The device embodiments described above are merely illustrative. The units described as separate components may or may not be physically separated, and the components shown as units may or may not be physical units, that is, they can be located in one place or distributed to multiple network units. Some or all of the modules can be selected according to actual needs to achieve the purpose of the solution of this embodiment. Those of ordinary skill in the art can understand and implement it without creative effort.
[0023] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and are not intended to limit them. Although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that they can still modify the technical solutions described in the foregoing embodiments or perform equivalent replacements for some of the technical features. However, such modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the various embodiments of the present invention.
Claims
1. An automatic thread-suction winding machine, comprising a machine body (1) and a pneumatic conveyor (8), characterized in that: A support platform (2) is provided on one side of the top of the machine body (1), a main shaft seat (3) is provided on the support platform (2), a main shaft flying fork (4) is fixedly connected to the main shaft seat (3), and a wire suction nozzle (5) is sleeved on one side of the main shaft seat (3), one end of the wire suction nozzle (5) is sleeved on a wire suction fixing tube (6), one end of the wire suction fixing tube (6) is sleeved on a wire suction hose (7), one end of the wire suction hose (7) is sleeved on a pneumatic conveyor (8), the output end of the pneumatic conveyor (8) is sleeved on a discharge hose (9), and one end of the discharge hose (9) is sleeved on a waste box (10).
2. The automatic wire-suction winding machine according to claim 1, characterized in that: The line suction hose (7) is sleeved on a hose fixing seat (11), and the hose fixing seat (11) is fixedly connected to the support platform (2).
3. The automatic wire-suction winding machine according to claim 1, characterized in that: A working bottom plate (12) is arranged on the top of the machine body (1).
4. The automatic wire-suction winding machine according to claim 3, characterized in that: A support member (13) is fixedly connected to the working base plate (12), and a first motor (14) is sleeved on one side of the support member (13).
5. The automatic wire-suction winding machine according to claim 4, characterized in that: A support shell (15) is fixedly connected to the support member (13), and a second motor (16) is sleeved on the support shell (15).
6. The automatic wire-suction winding machine according to claim 5, characterized in that: The support shell (15) is symmetrically sleeved with a first winding shaft (17) and a second winding shaft (18).
7. The automatic wire-suction winding machine according to claim 3, characterized in that: The bottom of the machine body (1) is symmetrically provided with supporting feet (19), and one side of the machine body (1) is symmetrically provided with a side plate (20) and a baffle (21).