High-speed winding machine with spools convenient to replace

By designing a high-speed winder that is easy to replace the winder, including an operating frame, winder mechanism, flattening mechanism and roller release mechanism, the problem of difficulty in positioning and installing the winder with a high-speed winder is solved, and the smooth winding of the yarn and the convenient replacement of the threaded barrel is achieved.

CN223046977UActive Publication Date: 2025-07-01NANTONG HENGLILAI MASCH EQUIP CO LTD
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Patent Information

Application Number
CN202422371178.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-27
Publication Date
2025-07-01
Estimated Expiration
2034-09-27

AI Technical Summary

Technical Problem

It is difficult for high-speed winders to position and install the winders, which makes it inconvenient for the winders to restrain and pick up and put the yarns. The existing high-speed winders need to be improved to facilitate the replacement of the winders.

Method used

A high-speed winder including an operating frame, a winding mechanism, a flattening mechanism and a roller release mechanism are designed. A plurality of wire rollers are placed through the roller release mechanism, and the yarn is flattened and pulled through the flattened mechanism, and then the wire roller is winded through the winding mechanism, and the wire roller is replaced after winding.

Benefits of technology

It realizes a smooth state of the yarn during the winding process, and facilitates replacement of the threaded tube after the winding is completed, solving the problem of positioning and installation of the winding machine for the high-speed winding machine.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a high-speed winding machine with spools convenient to replace, which belongs to the technical field of winding machines and comprises an operating frame, a plurality of winding mechanisms are mounted on the upper surface of the operating frame, and a plurality of flattening mechanisms for guiding yarns are mounted on the surface of the operating frame. The surface of the operation frame is provided with a plurality of roller placing mechanisms used for placing wire rollers, the surface of one side of the operation frame is provided with a control panel, and the control panel is connected with the winding mechanism, the flattening mechanism and the roller placing mechanisms through electric wires. Yarns can be wound on the winding mechanism, then the yarns penetrate through the flattening mechanism, at the moment, the yarns can be flattened through the flattening mechanism, multiple yarns are pulled, then the yarns can be wound through the winding mechanism, it is guaranteed that the yarns are in a stable state during winding, and meanwhile the winding mechanism can replace bobbins after winding.
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Description

Technical Field

[0001] The utility model belongs to the technical field of winding machines, and particularly relates to a high-speed winding machine which is convenient for replacing bobbins. Background Technique

[0002] The winding machine is a special equipment in the textile industry. As the last process of spinning and the first process of weaving, winding plays a connecting role, so it occupies an important position in the textile field. The high-speed automatic precision winding machine is mainly used for the winding process of cotton, wool, linen, chemical fiber staple fibers and blended yarns, winding the cheese yarn into a cone yarn for processes such as cone dyeing, warping, knitting and wool weaving. The demand for winding machines in the textile industry is very large, so it plays a great role in the winding and processing of yarns.

[0003] The development of high-speed winding machines has brought great convenience to textile factories when winding yarns, and their types and quantities are also increasing day by day. However, there are still certain problems when using high-speed winding machines: it is difficult for high-speed winding machines to position and install bobbins, resulting in inconvenience for the winding machine to restrain and pick up and place yarns. Therefore, the current high-speed winding machines need to be improved. Content of the Utility Model

[0004] The purpose of the utility model is to provide a high-speed winding machine which is convenient for replacing bobbins, aiming to solve the problems put forward in the above background technique.

[0005] To achieve the above purpose, the utility model provides the following technical solutions:

[0006] A high-speed winding machine which is convenient for replacing bobbins, comprising: an operation frame, a plurality of winding mechanisms are installed on the upper surface of the operation frame, a plurality of flattening mechanisms for guiding the yarn are installed on the surface of the operation frame, a plurality of roller placing mechanisms for placing the yarn rollers are installed on the surface of the operation frame, a control panel is installed on the surface of one side of the operation frame, and the control panel is electrically connected to the winding mechanism, the flattening mechanism and the roller placing mechanism respectively, and a plurality of support feet are installed at the bottom of the operation frame.

[0007] As a preferred scheme of the utility model, the winding mechanism includes a winding frame installed on the upper surface of the operation frame, a winding shaft is rotatably connected to the surface of the winding frame, a first limiting disc is fixedly connected to the surface of the winding shaft, a reciprocating lead screw is rotatably connected to the surface of the winding frame, an internally threaded seat is threadedly connected to the surface of the reciprocating lead screw, a guiding ring is fixedly connected to the surface of the internally threaded seat, a first electric cylinder is installed on the surface of the winding frame, and a second limiting disc is fixedly connected to the surface of the piston rod of the first electric cylinder.

[0008] As a preferred solution of the present utility model, a first servo motor is installed on the surface of the creel. A first pulley is fixedly connected to the surface of the output shaft of the first servo motor. A first gear is fixedly connected to the surface of the take-up reel, and the first pulley and the second pulley are rotationally connected by a transmission belt.

[0009] As a preferred solution of the present utility model, a first guide rod is fixedly connected to the surface of the creel and on one side of the reciprocating lead screw. The internally threaded seat is slidably connected to the surface of the first guide rod. First reinforcing rods are slidably connected to both sides of the first electric cylinder on the surface of the creel. One end of the first reinforcing rod is fixedly connected to the second limiting disc, and the other end of the first reinforcing rod is fixedly connected to a first blocking plate.

[0010] As a preferred solution of the present utility model, a second electric cylinder is fixedly connected to the inner surface of the first limiting disc. Mounting members are fixedly connected to the surface of the second electric cylinder and the surface of its piston rod. Articulated rods are hinged to the surface of both mounting members, and an arc-shaped plate is fixedly connected to the surface of the articulated rod.

[0011] As a preferred solution of the present utility model, a first gear is fixedly connected to the surface of the take-up reel. A second gear is rotatably connected to the surface of the creel. A third gear is fixedly connected to one end of the reciprocating lead screw, and the second gear meshes with the third gear and the first gear respectively.

[0012] As a preferred solution of the present utility model, the flattening mechanism includes a flattening frame installed on the surface of the operation frame. A second servo motor is installed on the surface of the flattening frame. A first extrusion roller is fixedly connected to the surface of the output shaft of the second servo motor. A third electric cylinder is installed on the surface of the flattening frame. A first moving seat is fixedly connected to the surface of the piston rod of the third electric cylinder. A second extrusion roller is rotatably connected to the surface of the first moving seat.

[0013] As a preferred solution of the present utility model, second reinforcing rods are slidably connected to both sides of the third electric cylinder on the surface of the flattening frame. One end of the second reinforcing rod is fixedly connected to the first moving seat, and the other end of the second reinforcing rod is fixedly connected to a second blocking plate. A plurality of guide rollers are rotatably connected to the surface of the flattening frame.

[0014] As a preferred solution of the present utility model, two second guide rods are installed on both sides of the first extrusion roller on the surface of the flattening frame. A second moving seat is slidably connected to the surface of the second guide rod. A hole plate is fixedly connected to the surface of the second moving seat.

[0015] As a preferred embodiment of the present utility model, the unwinding roller mechanism includes an unwinding roller plate installed on the surface of the operation frame. A mounting disc is rotatably connected to the surface of the unwinding roller plate. A plurality of placement cone blocks are annularly and arrayedly installed on the surface of the mounting disc. A fourth gear is fixedly connected to the surface of the mounting disc. A third servo motor is installed at the bottom of the unwinding roller plate. A fifth gear is fixedly connected to the surface of the output shaft of the third servo motor, and the fifth gear meshes with the fourth gear.

[0016] Compared with the prior art, the beneficial effects of the present utility model are:

[0017] In this solution, the unwinding roller mechanism can place multiple yarn rollers. Subsequently, the yarn is passed through the flattening mechanism. At this time, the flattening mechanism can flatten the yarn and pull multiple strands. Then, the winding mechanism can wind the yarn, and ensure that the yarn is in a stable state during winding. At the same time, the winding mechanism can replace the yarn bobbin after winding. Description of the Drawings

[0018] The drawings are used to provide a further understanding of the present utility model, and constitute a part of the specification. Together with the embodiments of the present utility model, they are used to explain the present utility model, and do not constitute a limitation to the present utility model.

[0019] In the drawings:

[0020] Figure 1 is the overall structural schematic diagram of the present utility model;

[0021] Figure 2 is the first perspective schematic diagram of the winding mechanism in the structure of the present utility model;

[0022] Figure 3 is the structure of the present utility model Figure 2 is the enlarged view of the partial structure at A in the structure;

[0023] Figure 4 is the second perspective schematic diagram of the winding mechanism in the structure of the present utility model;

[0024] Figure 5 is the schematic diagram of the flattening mechanism in the structure of the present utility model;

[0025] Figure 6 is the schematic diagram of the unwinding roller mechanism in the structure of the present utility model.

[0026] In the figure: 1, operating frame; 2, winding mechanism; 201, winding frame; 202, winding shaft; 203, first limit disk; 204, first servo motor; 205, first pulley; 206, second pulley; 207, transmission belt; 208, first electric cylinder; 209, second limit disk; 210, reciprocating lead screw; 211, internal thread seat; 212, guide ring; 213, first guide rod; 215, first reinforcing rod; 216, first baffle; 217, second electric cylinder; 218, mounting member; 219, articulated rod; 220, arc plate; 221, first gear; 222, second gear; 223, third gear; 3, flattening mechanism; 301, flattening frame; 302, first extrusion roller; 303, second servo motor; 304, third electric cylinder; 305, first moving seat; 306, second extrusion roller; 307, second reinforcing rod; 308, second baffle; 309, guide roller; 310, hole plate; 311, second guide rod; 312, second moving seat; 4, unwinding mechanism; 401, unwinding plate; 402, mounting disk; 403, placing cone; 404, fourth gear; 405, third servo motor; 406, fifth gear; 5, control panel; 6, support feet. Detailed implementation manners

[0027] The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0028] Embodiment

[0029] Please refer to Figures 1-6 , the technical solution provided in this embodiment is as follows:

[0030] A high-speed winding machine facilitating winding bobbin replacement, comprising: an operating frame 1, a plurality of winding mechanisms 2 are installed on the upper surface of the operating frame 1, a plurality of flattening mechanisms 3 for guiding yarns are installed on the surface of the operating frame 1, a plurality of unwinding mechanisms 4 for placing yarn bobbins are installed on the surface of the operating frame 1, a control panel 5 is installed on the surface of one side of the operating frame 1, and the control panel 5 is electrically connected to the winding mechanism 2, the flattening mechanism 3 and the unwinding mechanism 4 respectively. A plurality of support feet 6 are installed at the bottom of the operating frame 1. Through the unwinding mechanism 4, a plurality of yarn bobbins can be placed, and then the yarns are passed through the flattening mechanism 3. At this time, the flattening mechanism 3 can flatten the yarns and pull multiple yarns. Then, the winding mechanism 2 can wind the yarns, and ensure that the yarns are in a stable state during winding. At the same time, the winding mechanism 2 can replace the bobbin after winding.

[0031] Specifically, the winding mechanism 2 includes a winding frame 201 installed on the upper surface of the operation frame 1. A winding shaft 202 is rotatably connected to the surface of the winding frame 201. A first limiting disc 203 is fixedly connected to the surface of the winding shaft 202. A reciprocating lead screw 210 is rotatably connected to the surface of the winding frame 201. An internally threaded seat 211 is threadedly connected to the surface of the reciprocating lead screw 210. A guiding ring 212 is fixedly connected to the surface of the internally threaded seat 211. A first electric cylinder 208 is installed on the surface of the winding frame 201. A second limiting disc 209 is fixedly connected to the surface of the piston rod of the first electric cylinder 208. A first servo motor 204 is installed on the surface of the winding frame 201. A first pulley 205 is fixedly connected to the surface of the output shaft of the first servo motor 204. A first gear 221 is fixedly connected to the surface of the winding shaft 202. And the first pulley 205 and the second pulley 206 are rotationally connected by a transmission belt 207.

[0032] In a specific embodiment of the present utility model, the output shaft is started through the transmission belt 207 to drive the first pulley 205 to rotate. At this time, under the action of the second pulley 206 and the transmission belt 207, the winding shaft 202 is driven to rotate. The rotation of the winding shaft 202 drives the first limiting disc 203 to rotate. At this time, the yarn is blocked by the second limiting disc 209, so as to wind the yarn. At the same time, the rotation of the reciprocating lead screw 210 drives the internally threaded seat 211 to perform a reciprocating motion, and the movement of the internally threaded seat 211 drives the guiding ring 212 to move.

[0033] Specifically, a first guiding rod 213 is fixedly connected to the surface of the winding frame 201 and on one side of the reciprocating lead screw 210. The internally threaded seat 211 is slidably connected to the surface of the first guiding rod 213. First reinforcing rods 215 are slidably connected to both sides of the first electric cylinder 208 on the surface of the winding frame 201. One end of the first reinforcing rod 215 is fixedly connected to the second limiting disc 209, and the other end of the first reinforcing rod 215 is fixedly connected to a first blocking plate 216.

[0034] In a specific embodiment of the present utility model, through the arrangement of the first guiding rod 213, the internally threaded seat 211 moves on the surface of the first guiding rod 213, thereby increasing the stability of the movement of the internally threaded seat 211. When the second limiting disc 209 moves, it drives the first reinforcing rod 215 to move, thereby increasing the stability of the movement of the second limiting disc 209.

[0035] Specifically, a second electric cylinder 217 is fixedly connected to the inner surface of the first limiting disc 203. Mounting members 218 are fixedly connected to the surface of the second electric cylinder 217 and the surface of its piston rod. Hinge rods 219 are hinged to the surface of both mounting members 218. An arc-shaped plate 220 is fixedly connected to the surface of the hinge rod 219.

[0036] In a specific embodiment of the present utility model, the piston rod of the second electric cylinder 217 is activated to drive a mounting member 218 to move. The movement of the mounting member 218 drives the hinge rod 219 and the arc-shaped plate 220 to move, thereby supporting the bobbin.

[0037] Specifically, a first gear 221 is fixedly connected to the surface of the winding shaft 202. A second gear 222 is rotatably connected to the surface of the bobbin holder 201. One end of the reciprocating lead screw 210 is fixedly connected to a third gear 223, and the second gear 222 meshes with the third gear 223 and the first gear 221 respectively.

[0038] In a specific embodiment of the present utility model, the rotation of the winding shaft 202 drives the first gear 221 to rotate. At this time, under the action of the second gear 222 and the third gear 223, the reciprocating lead screw 210 is driven to rotate.

[0039] Specifically, the flattening mechanism 3 includes a flattening frame 301 installed on the surface of the operation frame 1. A second servo motor 303 is installed on the surface of the flattening frame 301. A first pressing roller 302 is fixedly connected to the surface of the output shaft of the second servo motor 303. A third electric cylinder 304 is installed on the surface of the flattening frame 301. A first moving seat 305 is fixedly connected to the surface of the piston rod of the third electric cylinder 304. A second pressing roller 306 is rotatably connected to the surface of the first moving seat 305.

[0040] In a specific embodiment of the present utility model, the piston rod of the third electric cylinder 304 is activated to drive the first moving seat 305 and the second pressing roller 306 to move. At this time, the second pressing roller 306 is brought into contact with the first pressing roller 302. Subsequently, the piston rod of the second servo motor 303 is activated to drive the first pressing roller 302 to rotate, thereby flattening the yarn.

[0041] Specifically, second reinforcing rods 307 are slidably connected to both sides of the third electric cylinder 304 on the surface of the flattening frame 301. One end of the second reinforcing rod 307 is fixedly connected to the first moving seat 305, and the other end of the second reinforcing rod 307 is fixedly connected to a second blocking plate 308. A plurality of guide rollers 309 are rotatably connected to the surface of the flattening frame 301.

[0042] In a specific embodiment of the present utility model, when the first moving seat 305 moves, it drives the second reinforcing rod 307 to move on the surface of the flattening frame 301, thereby increasing the stability of the first moving seat 305 during movement.

[0043] Specifically, two second guide rods 311 are installed on both sides of the first extrusion roller 302 on the surface of the flattening frame 301. A second moving seat 312 is slidably connected to the surface of the second guide rod 311, and a hole plate 310 is fixedly connected to the surface of the second moving seat 312.

[0044] In a specific embodiment of the present invention, by moving the second moving seat 312 on the surface of the second guide rod 311, the yarn can be guided by the hole plate 310 at this time.

[0045] Specifically, the roll feeding mechanism 4 includes a roll feeding plate 401 installed on the surface of the operation frame 1. A mounting disk 402 is rotatably connected to the surface of the roll feeding plate 401. A plurality of placing cone blocks 403 are annularly and arrayedly installed on the surface of the mounting disk 402. A fourth gear 404 is fixedly connected to the surface of the mounting disk 402. A third servo motor 405 is installed at the bottom of the roll feeding plate 401. A fifth gear 406 is fixedly connected to the surface of the output shaft of the third servo motor 405, and the fifth gear 406 meshes with the fourth gear 404.

[0046] In a specific embodiment of the present invention, the yarn roll can be placed by the placing cone blocks 403. When it is necessary to switch the yarn roll, the third servo motor 405 is started. The output shaft of the third servo motor 405 rotates, and at this time, the mounting disk 402 is driven to rotate under the action of the fifth gear 406 and the fourth gear 404.

[0047] Working principle: The yarn roller can be placed by placing the conical block 403. When it is necessary to switch the yarn roller, the third servo motor 405 is started. The output shaft of the third servo motor 405 rotates. At this time, under the action of the fifth gear 406 and the fourth gear 404, the mounting plate 402 is driven to rotate. Subsequently, the yarn is passed through the flattening mechanism 3. The third electric cylinder 304 is started to drive its piston rod to drive the first moving seat 305 and the second squeezing roller 306 to move. At this time, the second squeezing roller 306 is brought into contact with the first squeezing roller 302. Subsequently, the second servo motor 303 is started to drive its piston rod to drive the first squeezing roller 302 to rotate, so as to flatten the yarn. By moving the second moving seat 312 on the surface of the second guide rod 311, the yarn can be guided through the orifice plate 310 at this time. The output shaft of the transmission belt 207 is started to drive the first pulley 205 to rotate. At this time, under the action of the second pulley 206 and the transmission belt 207, the take-up reel 202 is driven to rotate. The rotation of the take-up reel 202 drives the first limit disk 203 to rotate. At this time, the yarn is blocked by the second limit disk 209, so as to wind the yarn. At the same time, the rotation of the take-up reel 202 drives the first gear 221 to rotate. At this time, under the action of the second gear 222 and the third gear 223, the reciprocating lead screw 210 is driven to rotate. The rotation of the reciprocating lead screw 210 drives the internally threaded seat 211 to perform a reciprocating motion. The movement of the internally threaded seat 211 drives the guide ring 212 to move.

[0048] Finally, it should be noted that the above are only the preferred embodiments of the present invention and are not used to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A high-speed winding machine for facilitating the replacement of windings, characterized in that: include: An operating frame (1) is provided, wherein a plurality of winding mechanisms (2) are mounted on the upper surface of the operating frame (1), a plurality of flattening mechanisms (3) for guiding yarns are mounted on the surface of the operating frame (1), a plurality of roller placing mechanisms (4) for placing yarn rollers are mounted on the surface of the operating frame (1), a control panel (5) is mounted on the surface of one side of the operating frame (1), and the control panel (5) is respectively connected to the winding mechanism (2), the flattening mechanism (3) and the roller placing mechanism (4) by electric wires, and a plurality of supporting feet (6) are mounted on the bottom of the operating frame (1).

2. A high-speed winding machine for facilitating winding change according to claim 1, characterized in that: The winding mechanism (2) comprises a winding frame (201) mounted on the upper surface of the operating frame (1); the surface of the winding frame (201) is rotatably connected to a winding shaft (202); the surface of the winding shaft (202) is fixedly connected to a first limiting disk (203); the surface of the winding frame (201) is rotatably connected to a reciprocating screw rod (210); the surface of the reciprocating screw rod (210) is threadedly connected to an internal thread seat (211); the surface of the internal thread seat (211) is fixedly connected to a guide ring (212); the surface of the winding frame (201) is mounted with a first electric cylinder (208); and the surface of the piston rod of the first electric cylinder (208) is fixedly connected to a second limiting disk (209).

3. A high-speed winding machine for facilitating winding change according to claim 2, characterized in that: A first servo motor (204) is installed on the surface of the winding frame (201); a first belt pulley (205) is fixedly connected to the surface of the output shaft of the first servo motor (204); a first gear (221) is fixedly connected to the surface of the winding shaft (202); and the first belt pulley (205) and the second belt pulley (206) are rotationally connected via a transmission belt (207).

4. A high-speed winding machine for facilitating winding change according to claim 2, characterized in that: A first guide rod (213) is fixedly connected to the surface of the winding frame (201) and located on one side of the reciprocating screw rod (210); the internal thread seat (211) is slidably connected to the surface of the first guide rod (213); a first reinforcement rod (215) is slidably connected to the surface of the winding frame (201) and located on both sides of the first electric cylinder (208); one end of the first reinforcement rod (215) is fixedly connected to the second limiting plate (209), and the other end of the first reinforcement rod (215) is fixedly connected to the first blocking plate (216).

5. A high-speed winding machine for facilitating winding change according to claim 2, characterized in that: The inner surface of the first limiting plate (203) is fixedly connected to a second electric cylinder (217), the surface of the second electric cylinder (217) and the surface of its piston rod are both fixedly connected to a mounting member (218), the surfaces of the two mounting members (218) are both hinged to a hinged rod (219), and the surface of the hinged rod (219) is fixedly connected to an arc plate (220).

6. A high-speed winding machine for facilitating winding change according to claim 2, characterized in that: A first gear (221) is fixedly connected to the surface of the winding shaft (202), a second gear (222) is rotatably connected to the surface of the winding frame (201), a third gear (223) is fixedly connected to one end of the reciprocating screw rod (210), and the second gear (222) is respectively meshed with the third gear (223) and the first gear (221).

7. A high-speed winding machine for facilitating winding change according to claim 1, characterized in that: The flattening mechanism (3) comprises a flattening frame (301) mounted on the surface of the operating frame (1); a second servo motor (303) is mounted on the surface of the flattening frame (301); a first squeezing roller (302) is fixedly connected to the surface of the output shaft of the second servo motor (303); a third electric cylinder (304) is mounted on the surface of the flattening frame (301); a first movable seat (305) is fixedly connected to the surface of the piston rod of the third electric cylinder (304); and a second squeezing roller (306) is rotatably connected to the surface of the first movable seat (305).

8. A high-speed winding machine for facilitating winding change according to claim 7, characterized in that: A second reinforcing rod (307) is slidably connected to the surface of the flattening frame (301) and located on both sides of the third electric cylinder (304); one end of the second reinforcing rod (307) is fixedly connected to the first movable seat (305); and the other end of the second reinforcing rod (307) is fixedly connected to a second blocking plate (308); and a plurality of guide rollers (309) are rotatably connected to the surface of the flattening frame (301).

9. A high-speed winding machine for facilitating winding change according to claim 7, characterized in that: Two second guide rods (311) are installed on the surface of the flattening frame (301) and on both sides of the first squeezing roller (302); the surface of the second guide rods (311) is slidably connected to a second movable seat (312); and the surface of the second movable seat (312) is fixedly connected to a perforated plate (310).

10. A high-speed winding machine for facilitating winding change according to claim 1, characterized in that: The roller placing mechanism (4) comprises a roller placing plate (401) mounted on the surface of the operating frame (1); the surface of the roller placing plate (401) is rotatably connected to a mounting plate (402); the surface of the mounting plate (402) is mounted with a plurality of placing cone blocks (403) in a ring array; the surface of the mounting plate (402) is fixedly connected to a fourth gear (404); a third servo motor (405) is mounted at the bottom of the roller placing plate (401); the surface of the output shaft of the third servo motor (405) is fixedly connected to a fifth gear (406); and the fifth gear (406) is meshed with the fourth gear (404).