Disc bale plucker with automatic feeding and impurity removing mechanism

Abstract

The utility model discloses a disc bale plucker with an automatic feeding and impurity removing mechanism, which comprises a bale plucker structure, a cleaning structure is fixed on the bale plucker structure, an auxiliary impurity removing structure is fixed on the upper side of the bale plucker structure, the bale plucker structure comprises a bottom plate, and a motor in the bottom plate drives a rotating rod to rotate. A first supporting plate and a second supporting plate are fixed to the rotating rod, the first supporting plate is located on the right side of the second supporting plate, a disc storage box is arranged between the first supporting plate and the second supporting plate, and a cotton carding and impurity removing assembly is embedded in the disc storage box; according to the disc bale plucker with the automatic feeding and impurity removing mechanism, a baffle is separated from a discharging hole under the auxiliary effect of a hydraulic cylinder on a second fixing plate, and a first cleaning brush is attached to a first filter screen under the auxiliary effect of a hydraulic cylinder on a first fixing plate; and when the rotating rod rotates, the second cleaning brush and the first cleaning brush are driven to rotate, and the first filter screen and the lower side in the disc storage box are cleaned at the same time.

Description

Technical Field

[0001] The utility model relates to the technical field of disk cotton grabbers, in particular to a disk cotton grabber with an automatic feeding and impurity removing mechanism. Background Technique

[0002] A cotton grabber, also known as a bale grabber, is a machine that grabs cotton fibers from cotton bales in an opening and cleaning cotton combined unit. An easy-to-feed and clean disk-type automatic cotton grabber in the prior art is found. Typically, such as the one with the publication number CN219315157U. After being driven by a rotating mechanism, it drives a cleaning roller to effectively card the cotton bundle. During the rotating cleaning process, the anti-tangling teeth on the anti-tangling device can help the cotton bundle wind around the cleaning roller for effective carding and falling. The material to be placed between the inner wall plate and the outer wall plate is pre-placed in the feeding device. When the cotton grabber rotates itself, it drives the hopper under the support plate to rotate, and the material can be evenly scattered, reducing the manual feeding process. However, there are still some problems. For example, the impurities generated during carding in the disk cotton grabber need to be manually cleaned, and the practicability is not strong. When the raw materials of the disk cotton grabber enter the cotton grabber, there are too many impurities in the raw materials, which affects the cotton grabbing effect of the cotton grabber. Summary of the Utility Model

[0003] The purpose of the utility model is to provide a disk cotton grabber with an automatic feeding and impurity removing mechanism to solve the problems put forward in the above background technique, that is, the impurities generated during carding in the disk cotton grabber need to be manually cleaned, the practicability is not strong, and when the raw materials of the disk cotton grabber enter the cotton grabber, there are too many impurities in the raw materials, which affects the cotton grabbing effect of the cotton grabber.

[0004] To achieve the above purpose, the utility model provides the following technical solution: A disk cotton grabber with an automatic feeding and impurity removing mechanism, including a cotton grabber structure, a cleaning structure is fixed on the cotton grabber structure, and an auxiliary impurity removing structure is fixed on the upper side of the cotton grabber structure. The cotton grabber structure includes a bottom plate, a motor in the bottom plate drives a rotating rod to rotate, a first support plate and a second support plate are fixed on the rotating rod, the first support plate is located on the right side of the second support plate, a disk storage box is arranged between the first support plate and the second support plate, a carding and impurity removing component is embedded in the disk storage box, and a first filter screen arranged under the carding and impurity removing component is fixed on the disk storage box;

[0005] The carding and impurity removing component includes a third support plate, a motor fixed on the third support plate drives a gear set to rotate and drives a carding roller to perform carding processing, and a cotton conveying pipe is arranged above the carding roller.

[0006] Preferably, the cleaning structure includes a first cleaning component, a second cleaning brush and a collection component are arranged under the first cleaning component, the second cleaning brush is fixedly connected to the rotating rod, and the collection component is fixed on the first filter screen.

[0007] Preferably, the first cleaning component includes a first fixing plate, and the position of the first cleaning brush is adjusted by a telescopic structure on the first fixing plate.

[0008] By adopting the above technical solution, the first filter screen is cleaned by setting the first cleaning component.

[0009] Preferably, the collection component includes a blanking hole opened on the first filter screen. The position of a baffle is adjusted by a telescopic structure on a second fixing plate fixed on the first filter screen, and the baffle seals the blanking hole. A material receiving groove is arranged below the blanking hole, and a pull-out box arranged below the material receiving groove is slidably connected to the bottom plate.

[0010] By adopting the above technical solution, waste materials are collected by setting the collection component.

[0011] Preferably, the auxiliary impurity removal structure includes an auxiliary carding component, and a material guiding component and a second cleaning component are fixed on the auxiliary carding component.

[0012] Preferably, the auxiliary carding component includes a feeding cover. A feeding pipe is communicated with the lower side of the feeding cover. A chip removing carding roller is driven by a motor in the feeding pipe. A discharging pipe is communicated with the left side of the feeding pipe. The feeding pipe penetrates through a second filter screen at the lower side and is communicated with a material guiding groove. A material receiving box is threadedly connected to the lower side of the material guiding groove.

[0013] By adopting the above technical solution, pre-impurity removal treatment is carried out by setting the auxiliary carding component.

[0014] Preferably, the material guiding component includes a first support rod. A first connecting rod is rotatably connected to the upper side of the first support rod. A material guiding plate is fixed to the upper side of the first connecting rod. A second connecting rod is fixed to the lower right end of the material guiding plate. The second connecting rod is rotatably connected to a second support rod, and a spring shaft is fixed to the lower side of the second support rod.

[0015] By adopting the above technical solution, the pretreated raw materials are fed by setting the material guiding component.

[0016] Preferably, the second cleaning component includes a manipulator, and a cleaning brush is fixed on the manipulator.

[0017] By adopting the above technical solution, the carding roller is cleaned by setting the second cleaning component.

[0018] Compared with the prior art, the beneficial effect of the present utility model is that the disk cotton grabber with an automatic feeding and impurity removal mechanism

[0019] (1) A cleaning structure is provided. After the entire cotton grabbing is completed, under the auxiliary action of the hydraulic cylinder on the second fixed plate, the baffle is separated from the blanking hole. Under the auxiliary action of the hydraulic cylinder on the first fixed plate, the first cleaning brush is attached to the first filter screen. When the rotating rod rotates, it drives the second cleaning brush and the first cleaning brush to rotate and simultaneously clean the first filter screen and the lower side inside the disc storage box, eliminating the need for manual operation and ensuring the quality of the later cotton grabbing process for gaseous raw materials.

[0020] (2) An auxiliary impurity removal structure is provided. Under the auxiliary action of an external manipulator, acrylic yarn raw materials are grabbed into the feeding cover. Under the auxiliary action of the auxiliary carding component and the material guiding component, automatic auxiliary carding and slag removal are carried out while playing the role of uniform feeding. The material on the chip removing carding roller is made of magnet, and while the chip removing carding roller is performing auxiliary carding and slag impurity removal, iron filings are removed, increasing the practicality. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a front view structural schematic diagram of the present utility model;

[0022] Figure 2 It is a rear view structural schematic diagram of the present utility model;

[0023] Figure 3 It is a structural schematic diagram of the auxiliary carding component of the present utility model;

[0024] Figure 4 It is a structural schematic diagram of the material guiding component of the present utility model;

[0025] Figure 5 It is a three-dimensional structural schematic diagram of the first cleaning component of the present utility model.

[0026] In the figure: 1. Cotton grabbing machine structure; 11. Bottom plate; 12. Rotating rod; 13. First support plate; 14. Second support plate; 15. Disc storage box; 16. Carding and impurity removal component; 161. Third support plate; 162. Carding roller; 163. Gear set; 164. Cotton conveying pipe; 17. First filter screen; 2. Cleaning structure; 21. First cleaning component; 211. First fixed plate; 212. First cleaning brush; 22. Second cleaning brush; 23. Collection component; 231. Blanking hole; 232. Second fixed plate; 233. Baffle; 234. Material receiving groove; 235. Drawer box; 3. Auxiliary impurity removal structure; 31. Auxiliary carding component; 311. Feeding cover; 312. Material guiding pipe; 313. Chip removing carding roller; 314. Discharge pipe; 315. Second filter screen; 316. Material guiding groove; 317. Material receiving box; 32. Material guiding component; 321. First support rod; 322. First connecting rod; 323. Material guiding plate; 324. Second connecting rod; 325. Second support rod; 326. Spring shaft; 33. Second cleaning component; 332. Manipulator; 333. Cleaning brush. Detailed implementation manners

[0027] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0028] Please refer to Figures 1-5 , the present invention provides a technical solution: a disk bale opener with an automatic feeding and impurity removing mechanism as Figure 1 and Figure 2 shown, which includes a bale opener structure 1. The bale opener structure 1 includes a bottom plate 11. A motor in the bottom plate 11 drives a rotating rod 12 to rotate. A first support plate 13 and a second support plate 14 are fixed on the rotating rod 12. The first support plate 13 is located on the right side of the second support plate 14. A disk storage box 15 is arranged between the first support plate 13 and the second support plate 14. A carding and impurity removing component 16 is embedded in the disk storage box 15. A first filter screen 17 arranged under the carding and impurity removing component 16 is fixed on the disk storage box 15. The carding and impurity removing component 16 includes a third support plate 161. A motor-driven gear set 163 fixed on the third support plate 161 rotates to drive a carding roller 162 to perform carding processing. A cotton conveying pipe 164 is arranged above the carding roller 162;

[0029] Among them, a control device for controlling the overall equipment is fixed on the first support plate 13. There are two groups of carding rollers 162. A cleaning roller is arranged between the two groups of carding rollers 162 to clean the surfaces of the two groups of carding rollers 162. The carding roller 162 is an anti-winding roller. Dust treatment mechanisms are fixed on both the first support plate 13 and the second support plate 14. Dust removal treatment is carried out with the assistance of the dust treatment mechanisms to improve the quality of the operating environment. The dust treatment mechanisms are prior art;

[0030] Specifically, the telescopic structures in this application are all hydraulic cylinders. The hydraulic cylinders are prior art. Two hydraulic cylinders on the first support plate 13 drive a first cleaning component 21 to adjust the position through hydraulic rods, so as to adjust according to the thickness of the acrylic yarn raw material, increasing the practicability;

[0031] In the above solution, with the assistance of the hydraulic cylinder on the first support plate 13, the carding and impurity removing assembly 16 is driven by the hydraulic rod to adjust its height, so as to ensure that the carding and impurity removing assembly 16 fits the raw materials in the disc storage box 15. With the assistance of the motor on the third support plate 161, the gear set 163 is driven to rotate and drive the carding roller 162 to rotate. The raw materials on the carding roller 162 are combed into single fibers with the assistance of the cleaning roller, and finally, automatic feeding is carried out through the cotton conveying pipe 164. With the assistance of the motors in the disc storage box 15 and the bottom plate 11, the rotating rod 12 is driven to rotate, and the rotation of the rotating rod 12 drives the carding and impurity removing assembly 16 and the auxiliary impurity removing structure 3 on the first support plate 13 and the second support plate 14 to rotate.

[0032] As Figure 1 and Figure 5 shown, a cleaning structure 2 is fixed on the bale opener structure 1. The cleaning structure 2 includes a first cleaning assembly 21. A second cleaning brush 22 and a collection assembly 23 are arranged below the first cleaning assembly 21. The second cleaning brush 22 is fixedly connected to the rotating rod 12. The collection assembly 23 is fixed on the first filter screen 17. The first cleaning assembly 21 includes a first fixing plate 211. The first fixing plate 211 adjusts the position of the first cleaning brush 212 through a telescopic structure. The collection assembly 23 includes a material dropping hole 231. The material dropping hole 231 is opened on the first filter screen 17. The second fixing plate 232 fixed on the first filter screen 17 adjusts the position of the baffle 233 through a telescopic structure. The baffle 233 seals the material dropping hole 231. A material receiving groove 234 is arranged below the material dropping hole 231. The pull-out box 235 arranged below the material receiving groove 234 is slidably connected to the bottom plate 11;

[0033] Among them, the first fixing plate 211 is arranged in an L shape. The hydraulic cylinder on the first fixing plate 211 drives the first cleaning brush 212 to adjust its position through the hydraulic rod. The slider at the rear of the first cleaning brush 212 is slidably connected to the chute opened on the rotating rod 12, so as to play a role in limiting the position;

[0034] Specifically, two groups of hydraulic cylinders are fixed on the second fixing plate 232. The hydraulic cylinders drive the baffle 233 to slide in the chute opened below the first filter screen 17 through the hydraulic rod, so as to seal or close the material dropping hole 231;

[0035] In the above solution, under the action of the hydraulic cylinder on the first fixed plate 211, the hydraulic rod drives the first cleaning brush 212 to move downward and finally fit against the first filter screen 17. When the rotating rod 12 rotates, it drives the first cleaning assembly 21 and the second cleaning brush 22 to rotate. The first cleaning brush 212 processes the impurities on the upper side of the first filter screen 17, and the impurities fall onto the lower side inside the disc storage box 15 through the material dropping hole 231. With the auxiliary action of the second cleaning brush 22, the lower side inside the disc storage box 15 is cleaned, and the impurities are stored in the drawer box 235 through the material receiving groove 234 for easy recycling.

[0036] As Figure 1 , Figure 2 , Figure 3 and Figure 4 shown, an auxiliary impurity removal structure 3 is fixed on the upper side of the bale opener structure 1. The auxiliary impurity removal structure 3 includes an auxiliary carding assembly 31. A material guiding assembly 32 and a second cleaning assembly 33 are fixed on the auxiliary carding assembly 31. The auxiliary carding assembly 31 includes a feeding cover 311. A material guiding pipe 312 is connected to the lower side of the feeding cover 311. The material guiding pipe 312 drives a chip removing carding roller 313 through a motor. A discharge pipe 314 is connected to the left side of the material guiding pipe 312. The material guiding pipe 312 penetrates through a second filter screen 315 at the lower side and is connected to a material guiding groove 316. A receiving box 317 is threadedly connected to the lower side of the material guiding groove 316. The material guiding assembly 32 includes a first support rod 321. A first connecting rod 322 is rotatably connected to the upper side of the first support rod 321. A material guiding plate 323 is fixed to the upper side of the first connecting rod 322. A second connecting rod 324 is fixed to the lower right end of the material guiding plate 323. The second connecting rod 324 is rotatably connected to a second support rod 325. A spring shaft 326 is fixed to the lower side of the second support rod 325. The second cleaning assembly 33 includes a manipulator 332. A cleaning brush 333 is fixed to the manipulator 332;

[0037] Among them, two groups of chip removing carding rollers 313 are provided and arranged in parallel. The surface material of the chip removing carding roller 313 is a magnet, so as to perform iron chip removal during auxiliary carding to ensure the quality of later processing. The impurities generated by the auxiliary carding are stored inside the receiving box 317 through the second filter screen 315;

[0038] Specifically, two groups of second cleaning assemblies 33 are provided. The two groups of second cleaning assemblies 33 respectively correspond to one group of chip removing carding rollers 313. The right side of the material guiding pipe 312 penetrates through a blower pipe, and an electric valve is embedded on the side of the blower pipe close to the material guiding pipe 312;

[0039] In the above solution, driven by the motor on the material guiding pipe 312, the chip removing carding roller 313 rotates. The rotation of the chip removing carding roller 313 evenly feeds and carding and removes impurities from the acrylic yarn raw materials in the feeding cover 311, and also processes the iron chips in the raw materials. After carding and impurity removal, the acrylic yarn raw materials are guided by the guiding plate 323. Under the auxiliary action of the spring shaft 326 on the lower sides of the second connecting rod 324 and the second support rod 325, it plays a buffering role. Under the action of the rotating shaft between the first support rod 321 and the first connecting rod 322, it plays an angle adjustment role. Finally, the acrylic yarn raw materials after carding and impurity removal are evenly dropped into the inside of the disc storage box 15 through the discharge pipe 314. After the whole work is completed, the electric valve in the blower pipe on the material guiding pipe 312 is opened, and under the auxiliary action of the blower in the blower pipe on the material guiding pipe 312, the surface of the second filter screen 315 is automatically cleaned.

[0040] Working principle: When using this disc bale opener with an automatic feeding and impurity removal mechanism, connect to the external power supply. Under the auxiliary action of the auxiliary impurity removal structure 3, automatic feeding and impurity pretreatment are carried out. Under the auxiliary action of the bale opening structure 1, automatic bale opening is carried out. Under the auxiliary action of the cleaning structure 2, automatic cleaning is carried out after the whole work is completed.

[0041] The orientation or positional relationship indicated by terms such as "center", "longitudinal", "transverse", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings. It is only a simplified description for facilitating the description of the present invention, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus cannot be understood as a limitation to the protection scope of the present invention.

[0042] Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A disc plucker with an automatic feeding and impurity removal mechanism, comprising a plucker structure (1), a cleaning structure (2) fixed on the plucker structure (1), and an auxiliary impurity removal structure (3) fixed on the upper side of the plucker structure (1), characterized in that: The cotton plucking machine structure (1) comprises a bottom plate (11), a motor in the bottom plate (11) drives a rotating rod (12) to rotate, a first support plate (13) and a second support plate (14) are fixed on the rotating rod (12), the first support plate (13) is located on the right side of the second support plate (14), a disc storage box (15) is arranged between the first support plate (13) and the second support plate (14), a cotton combing and impurity removal component (16) is embedded in the disc storage box (15), and a first filter (17) arranged on the lower side of the cotton combing and impurity removal component (16) is fixed on the disc storage box (15); The combing and impurity removing assembly (16) comprises a third support plate (161). A motor driving gear set (163) fixed on the third support plate (161) rotates and drives a combing roller (162) to perform a combing process. A cotton conveying tube (164) is arranged on the upper side of the combing roller (162).

2. A disc plucking machine with automatic feeding and impurity removal mechanism according to claim 1, characterized in that: The cleaning structure (2) comprises a first cleaning component (21), a second cleaning brush (22) and a collecting component (23) are arranged on the lower side of the first cleaning component (21), the second cleaning brush (22) is fixedly connected to the rotating rod (12), and the collecting component (23) is fixed on the first filter screen (17).

3. A disc plucking machine with automatic feeding and impurity removal mechanism according to claim 2, characterized in that: The first cleaning assembly (21) comprises a first fixing plate (211), and the first fixing plate (211) is telescopically adjustable to adjust the position of the first cleaning brush (212) through a telescopic structure.

4. The disc plucking machine with automatic feeding and impurity removal mechanism according to claim 2 is characterized in that: The collecting assembly (23) comprises a material drop hole (231), the material drop hole (231) is provided on the first filter screen (17), a second fixed plate (232) fixed on the first filter screen (17) adjusts the position of a baffle (233) by telescopic structure, the baffle (233) seals the material drop hole (231), a material receiving groove (234) is provided at the lower side of the material drop hole (231), and a pull-out box (235) provided at the lower side of the material receiving groove (234) is slidably connected to the bottom plate (11).

5. The disc plucking machine with automatic feeding and impurity removal mechanism according to claim 1 is characterized in that: The auxiliary impurity removal structure (3) comprises an auxiliary combing component (31), on which a material guiding component (32) and a second cleaning component (33) are fixed.

6. The disc plucking machine with automatic feeding and impurity removal mechanism according to claim 5 is characterized in that: The auxiliary combing assembly (31) comprises a feed cover (311), the lower side of the feed cover (311) is connected to a material guide pipe (312), the material guide pipe (312) is driven by a motor to drive a dust removal combing roller (313), the left side of the material guide pipe (312) is connected to a discharge pipe (314), the lower side of the material guide pipe (312) passes through a second filter screen (315) and is connected to a material guide groove (316), and the lower side of the material guide groove (316) is threadedly connected to a material receiving box (317).

7. The disc plucking machine with automatic feeding and impurity removal mechanism according to claim 5 is characterized in that: The material guide assembly (32) comprises a first support rod (321), the upper side of the first support rod (321) is rotatably connected to a first connecting rod (322), a material guide plate (323) is fixed to the upper side of the first connecting rod (322), a second connecting rod (324) is fixed to the lower right end of the material guide plate (323), the second connecting rod (324) is rotatably connected to a second support rod (325), and a spring shaft (326) is fixed to the lower side of the second support rod (325).

8. The disc plucking machine with automatic feeding and impurity removal mechanism according to claim 5 is characterized in that: The second cleaning component (33) comprises a robot arm (332), and a cleaning brush (333) is fixed on the robot arm (332).

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