Device for reducing bonding of asphalt mixture in auxiliary hopper of movable material conveying machine

By installing a device with vibrating motor and stainless steel springs on the auxiliary hopper of the mobile feeder, the problem of mix accumulation is solved, automatic cleaning is realized, and construction efficiency and safety are improved.

CN223047841UActive Publication Date: 2025-07-01JIANGSU MODERN ROAD & BRIDGE
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Patent Information

Application Number
CN202421382228.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-18
Publication Date
2025-07-01
Estimated Expiration
2034-06-18

AI Technical Summary

Technical Problem

In the prior art, asphalt mixture is prone to accumulate in the front of the auxiliary hopper of the mobile feeder, resulting in a sticky wall phenomenon, which requires manual climbing and cleaning, which is time-consuming and labor-intensive, and is unsafe, affecting construction quality and safety.

Method used

The device consisting of a vibration motor, stainless steel spring and vibration conductor is connected to the front steel plate of the auxiliary hopper through the vibration conductor. The vibration motor provides vertical vibration power to reduce the bonding of the mixture.

Benefits of technology

Automatic mix cleaning is realized, avoiding the danger of manual climbing and cleaning, improving construction efficiency and safety, and ensuring the safety and quality of the construction site.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a device for reducing asphalt mixture bonding of an auxiliary hopper of a mobile material conveyor. The device comprises a vibration motor, a first spring, a second spring, a vibration conductor and a vibration conductor limiter, the two first springs are horizontally welded with the vibration conductor, and the vibration conductor is connected with a steel plate at the front part of an external auxiliary hopper through the vibration conductor limiter; and the two vibration motors are respectively welded with the first springs. The device for reducing bonding of the asphalt mixture in the auxiliary hopper of the movable material conveyor has the advantages of being simple in structure principle, excellent in effect, convenient to install, good in safety and capable of achieving automatic work on a construction site. The problems that a constructor needs to climb the auxiliary hopper to manually clean the asphalt mixture accumulated on the front wall of the auxiliary hopper and is not safe and efficient are effectively solved, and therefore the operation safety and the construction efficiency of a construction site are effectively guaranteed.
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Description

Technical Field

[0001] The utility model relates to the technical field of asphalt treatment, in particular to a device for reducing the adhesion of asphalt mixture in the auxiliary hopper of a mobile feeder. Background Art

[0002] During the construction of asphalt pavement, to improve the construction quality, it is necessary to ensure the uniformity of the asphalt mixture at the construction site and the continuous, stable and constant-speed working state of the paver. The use of a mobile feeder well meets the above requirements and effectively improves the construction quality of asphalt pavement. However, due to a certain unloading height, in order to reduce the temperature loss of the asphalt mixture, an auxiliary hopper needs to be equipped on the paver. Due to the complex construction site conditions, it is found in actual construction that some asphalt mixtures will accumulate at the front wall position of the auxiliary hopper and cannot be smoothly conveyed into the paver. As the temperature of the asphalt mixture cools, serious wall sticking phenomenon occurs. At present, the technical personnel at the construction site need to climb the auxiliary hopper and clean it with tools such as shovels, which is time-consuming and laborious, and the construction safety and construction quality cannot be guaranteed. Therefore, there is an urgent need for an automatic device for reducing the adhesion of asphalt mixture in the auxiliary hopper of a mobile feeder with a simple structural principle, excellent effect, convenient installation and good safety. Summary of the Utility Model

[0003] The purpose of this part is to outline some aspects of the embodiments of the utility model and briefly introduce some preferred embodiments. Simplifications or omissions may be made in this part, as well as in the abstract and the title of the utility model of this application, to avoid obscuring the purpose of this part, the abstract and the title of the utility model, and such simplifications or omissions shall not be used to limit the scope of the utility model.

[0004] In view of the problems existing in the above-mentioned existing devices for reducing the adhesion of asphalt mixture in the auxiliary hopper of a mobile feeder, the present utility model is proposed.

[0005] Therefore, the purpose of the present utility model is to provide a device for reducing the adhesion of asphalt mixture in the auxiliary hopper of a mobile feeder, which is an automatic device for reducing the adhesion temperature of asphalt mixture in the auxiliary hopper of a mobile feeder with a simple structural principle, excellent effect, convenient installation and good safety. This device is mainly used to reduce the phenomenon of accumulation and adhesion of asphalt mixture at the front part of the auxiliary hopper.

[0006] To solve the above technical problems, the present utility model provides the following technical solution: a device for reducing the adhesion of asphalt mixture in the auxiliary hopper of a mobile feeder, comprising: a vibration motor, a first spring, a second spring, a vibration transmitter and a vibration transmitter limiter;

[0007] The two first springs are horizontally welded to the vibration conductor, and the vibration conductor is connected to the front steel plate of the external auxiliary hopper through the above-mentioned vibration conductor limiter; the two vibration motors are respectively welded to the above-mentioned first springs, and the bottom of the vibration motor is connected to the front steel plate of the auxiliary hopper by bolts and connected to the paver power supply, and the vibration direction is perpendicular to the front steel plate of the auxiliary hopper; the six second springs are in the same plane as the above-mentioned first springs and are welded to the vibration conductor at intervals of 45°; the six vibration conductors are welded to the other ends of the above-mentioned six second springs.

[0008] As a preferred solution of the device for reducing the adhesion of asphalt mixture in the auxiliary hopper of the mobile feeder of the present invention, wherein: both the first spring and the second spring are made of stainless steel, with a length of 0.5 m and a diameter of 5 cm.

[0009] As a preferred solution of the device for reducing the adhesion of asphalt mixture in the auxiliary hopper of the mobile feeder of the present invention, wherein: the vibration conductor is made of stainless steel and is spherical, with a diameter of 15 cm.

[0010] As a preferred solution of the device for reducing the adhesion of asphalt mixture in the auxiliary hopper of the mobile feeder of the present invention, wherein: the vibration conductor limiter is made of stainless steel and is formed by vertically welding two rectangular steel plates with a length of 10 cm and a width of 2 cm.

[0011] As a preferred solution of the device for reducing the adhesion of asphalt mixture in the auxiliary hopper of the mobile feeder of the present invention, wherein: the outer surface of the vibration motor is a thickened cast aluminum casing, with a power of 3800 W.

[0012] The beneficial effects of the present invention: The device for reducing the adhesion of asphalt mixture in the auxiliary hopper of the mobile feeder provided by the present invention has the advantages of simple structural principle, excellent effect, convenient installation, good safety, and automatic operation at the construction site, effectively avoiding the unsafe and inefficient problems when construction workers need to climb the auxiliary hopper to manually clean the asphalt mixture accumulated on the front wall of the auxiliary hopper, thereby effectively ensuring the construction site operation safety and construction efficiency. Description of the Drawings

[0013] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following will briefly introduce the drawings required for the description of the embodiments. Obviously, the following drawings are only some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings. Among them:

[0014] Figure 1 It is the overall structural schematic diagram of the device for reducing the adhesion of asphalt mixture in the auxiliary hopper of the mobile feeder of the present invention.

[0015] Figure 2 This is a top view structural schematic diagram of the device for reducing the adhesion of asphalt mixture in the auxiliary hopper of a mobile feeder of the present utility model. Detailed implementation manners

[0016] In order to make the above objects, features and advantages of the present utility model more obvious and understandable, the following detailed description of the specific implementation manners of the present utility model will be made in conjunction with the accompanying drawings of the specification.

[0017] In the following description, many specific details are set forth in order to fully understand the present utility model. However, the present utility model can also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the connotation of the present utility model. Therefore, the present utility model is not limited by the specific embodiments disclosed below.

[0018] Secondly, the so-called "one embodiment" or "embodiment" herein refers to a specific feature, structure or characteristic that can be included in at least one implementation manner of the present utility model. The "in one embodiment" that appears in different places in this specification does not necessarily refer to the same embodiment, nor is it an embodiment that is separately or selectively mutually exclusive with other embodiments.

[0019] Thirdly, the present utility model will be described in detail in conjunction with the schematic diagrams. When describing the embodiments of the present utility model in detail, for the convenience of explanation, the cross-sectional views showing the device structure will be enlarged locally in a non-general proportion, and the schematic diagrams are only examples and should not limit the scope of protection of the present utility model herein. In addition, in actual production, the three-dimensional spatial dimensions of length, width and depth should be included.

[0020] Referring to Figure 1 -2, a device for reducing the adhesion of asphalt mixture in the auxiliary hopper of a mobile feeder is provided, including: a vibration motor 1, a first spring 2, a second spring 3, a vibration conductor 4 and a vibration conductor limiter 5;

[0021] Two first springs 2 are horizontally welded to the vibration conductor 4, and the vibration conductor 4 is connected to the front steel plate of the external auxiliary hopper through the above-mentioned vibration conductor limiter 5; two vibration motors 1 are respectively welded to the above-mentioned first springs 2, and the bottom of the vibration motor 1 is connected to the front steel plate of the auxiliary hopper by bolts and connected to the power supply of the paver, and the vibration direction is perpendicular to the front steel plate of the auxiliary hopper; six second springs 3 are in the same plane as the above-mentioned first springs 2 and are welded to the vibration conductor 4 at intervals of 45°; six vibration conductors 4 are welded to the other ends of the above-mentioned six second springs 3.

[0022] Among them, the first spring 2 and the second spring 3 are both made of stainless steel, with a length of 0.5 m and a diameter of 5 cm; the vibration conductor 4 is made of stainless steel and is spherical, with a diameter of 15 cm; the vibration conductor limiter 5 is made of stainless steel and is formed by vertically welding two rectangular steel plates with a length of 10 cm and a width of 2 cm; the outer surface of the vibration motor 1 is a thickened cast aluminum casing, with a power of 3800 W.

[0023] During the use process, step 1: Check whether the vibration motor 1, the first spring 2, the second spring 3, and the vibration conductor 4, and whether the connection between the vibration conductor 4 and its limiter part is firm.

[0024] Step 2: Before the feeder starts feeding, the staff connects the vibration motor 1 to the paver power supply, checks whether the vibration motor is working properly, and whether the vibration conductor 4 smoothly conducts the vibration perpendicular to the front steel plate of the auxiliary hopper. After the feeder starts feeding, the staff turns on this device synchronously to reduce the accumulation of asphalt mixture in front of the auxiliary hopper.

[0025] The device for reducing the adhesion of asphalt mixture in the auxiliary hopper of the mobile feeder provided by the utility model has the advantages of simple structural principle, excellent effect, convenient installation, good safety, and automatic operation at the construction site. It effectively avoids the problems of insecurity and inefficiency when construction workers need to climb the auxiliary hopper to manually clean the asphalt mixture accumulated on the front wall of the auxiliary hopper, thus effectively ensuring the safety of construction operations and construction efficiency at the construction site.

[0026] It should be noted that the above embodiments are only used to illustrate the technical solutions of the utility model and not to limit them. Although the utility model has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that the technical solutions of the utility model can be modified or equivalently replaced without departing from the spirit and scope of the technical solutions of the utility model, and they should all be covered within the scope of the claims of the utility model.

Claims

1. A device for reducing asphalt mixture adhesion in an auxiliary hopper of a mobile conveyor, characterized in that: include: A vibration motor (1), a first spring (2), a second spring (3), a vibration conductor (4), and a vibration conductor stopper (5); The two first springs (2) are horizontally welded to the vibration conductor (4), and the vibration conductor (4) is connected to the external auxiliary hopper front steel plate through the vibration conductor stopper (5); the two vibration motors (1) are respectively welded to the first springs (2), and the bottom of the vibration motor (1) is connected to the auxiliary hopper front steel plate through bolts and connected to the paver power supply, and the vibration direction is perpendicular to the auxiliary hopper front steel plate; the six second springs (3) are located in the same plane as the first springs (2) and are welded to the vibration conductor (4) at an interval of (45) degrees in pairs; the six vibration conductors (4) are welded to the other ends of the six second springs (3).

2. The device for reducing asphalt mixture adhesion in the auxiliary hopper of a mobile feeder according to claim 1, characterized in that: The first spring (2) and the second spring (3) are both made of stainless steel, with a length of 0.5 m and a diameter of 5 cm.

3. The device for reducing asphalt mixture adhesion in the auxiliary hopper of a mobile conveyor according to claim 2, characterized in that: The vibration conductor (4) is made of stainless steel and is spherical with a diameter of 15 cm.

4. The device for reducing asphalt mixture adhesion in the auxiliary hopper of a mobile conveyor according to claim 3 is characterized in that: The vibration conductor stopper (5) is made of stainless steel and is formed by vertically welding two rectangular steel plates with a length of 10 cm and a width of 2 cm.

5. The device for reducing asphalt mixture adhesion in the auxiliary hopper of a mobile conveyor according to claim 1, characterized in that: The vibration motor (1) has a thickened cast aluminum casing and a power of 3800W.