Expressway coal gangue laying auxiliary device

By using auxiliary devices during the highway coal gangue laying process and using optical paths to provide horizontal reference, the problem of uneven laying of coal gangue is solved and the laying efficiency and quality are improved.

CN223047860UActive Publication Date: 2025-07-01XIAN HIGHWAY INST
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Patent Information

Application Number
CN202422215665.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-10
Publication Date
2025-07-01
Estimated Expiration
2034-09-10

AI Technical Summary

Technical Problem

During the construction of highways, the coal gangue is unevenly laid, resulting in uneven surface thickness in the later stage, and early damage is prone to thin areas, such as cracking and peeling, which affects driving comfort.

Method used

A highway coal gangue laying auxiliary device is designed, including a first auxiliary frame, a second auxiliary frame and a horizontal calibration mechanism, and the optical path formed between the transmitter and the receiving parts provides a horizontal reference for coal gangue laying to ensure the flatness during the laying process.

Benefits of technology

Through this device, it is possible to improve the flatness during the laying process of coal gangue, reduce the difficulty of later adjustment, improve the efficiency and quality of highway laying, and meet the actual laying needs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of municipal engineering, in particular to an expressway coal gangue laying auxiliary device which comprises a first auxiliary frame, a second auxiliary frame and a horizontal calibration mechanism. The horizontal calibration mechanism comprises a transmitting part and a receiving part, the transmitting part is arranged on the first auxiliary frame, the receiving part is arranged on the second auxiliary frame, and the transmitting part and the receiving part are arranged oppositely; in order to avoid the situation that flatness of coal gangue laying on the expressway cannot be guaranteed, the first auxiliary frame and the second auxiliary frame are arranged on the two sides of the laying position respectively, and then a light path formed between the transmitting part and the receiving part is used for providing a horizontal reference for coal gangue laying, so that the flatness of coal gangue is improved in the laying process, and the laying efficiency is improved. The difficulty of adjusting the flatness of the coal gangue layer in the later period is reduced, the laying efficiency and laying quality of the expressway are improved, and the actual laying requirement is met.
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Description

Technical Field

[0001] The utility model relates to the field of municipal engineering, and specifically relates to an auxiliary device for laying coal gangue on expressways. Background Technique

[0002] There are mainly the following reasons for using coal gangue to pave expressways: Resource utilization: Coal gangue is a waste generated during coal mining and processing. If not utilized, it will occupy a large amount of land and cause environmental pollution; Using it for expressway paving realizes the resource utilization of waste and reduces land occupation; For example, in some areas rich in coal resources, coal gangue piles up like mountains. By applying it to road construction, this problem has been effectively solved; Cost reduction: Compared with traditional road construction materials, the acquisition cost of coal gangue is relatively low, which can reduce the cost of expressway construction to a certain extent; For example, purchasing high-quality stone materials as road paving materials is often expensive, while using coal gangue can save capital investment; Performance advantages: Appropriately treated coal gangue has certain engineering properties, such as compressive strength, stability, etc., which can meet the basic requirements of expressways; For example, in some areas, through experiments and practices, it has been proved that the expressway sections paved with coal gangue perform well in terms of bearing capacity and durability.

[0003] During the construction of expressways, when coal gangue is used as the base layer and laid manually, it is very difficult to make its surface flat by relying on manual observation. Subsequently, it may lead to uneven thickness of the upper asphalt or cement concrete surface layer. The thin places are prone to early damage, such as cracking and peeling; For example, cracks will quickly appear in the thin part of the surface layer under the repeated action of vehicle loads and gradually expand; It affects the flatness of the surface layer and greatly reduces the driving comfort of the expressway.

[0004] Currently, the flatness of coal gangue laying is usually judged by a flatness detection device after laying. For example, the Chinese utility model patent with the application number 202220142913.7 provides a subgrade and pavement flatness detection device, which automatically detects the flatness of the road surface, replaces the artificial observation of the level measuring ruler, and improves the detection accuracy.

[0005] However, the usual practice is to conduct flatness detection after laying, which has problems such as rework and material waste, and cannot guarantee the flatness during the laying of coal gangue, resulting in low efficiency of coal gangue laying on expressways and not meeting the actual laying requirements. Content of the Utility Model

[0006] The purpose of the utility model is to provide an auxiliary device for laying coal gangue on expressways to solve the technical problem that the existing coal gangue on expressways cannot be laid flat.

[0007] An auxiliary device for laying coal gangue on expressways, comprising a first auxiliary frame, a second auxiliary frame and a horizontal calibration mechanism;

[0008] The horizontal calibration mechanism includes a transmitting member and a receiving member. The transmitting member is arranged on the first auxiliary frame, and the receiving member is arranged on the second auxiliary frame. The transmitting member and the receiving member are arranged opposite to each other.

[0009] Further defined, the first auxiliary frame includes a first calibration piece and a first support frame, the second auxiliary frame includes a second calibration piece and a second support frame. The first calibration piece is telescopically connected to the first support frame, and the second calibration piece is telescopically connected to the second support frame. The transmitting member is arranged on the first calibration piece, and the receiving member is arranged on the second calibration piece.

[0010] Further defined, a first adjusting column is arranged at the bottom of the first calibration piece. A first adjusting hole is vertically formed on the first support frame. The first adjusting column is telescopically connected to the first adjusting hole;

[0011] A second adjusting column is arranged at the bottom of the second calibration piece. A second adjusting hole is vertically formed on the second support frame. The second adjusting column is telescopically connected to the second adjusting hole.

[0012] Further defined, the first support frame includes a first bottom plate and a first vertical plate. The first bottom plate is perpendicularly arranged with the first vertical plate to form a T-shaped structure. The first adjusting hole is formed on the first vertical plate. The first vertical plate is movably connected to the first adjusting column through a stud;

[0013] The second support frame includes a second bottom plate and a second vertical plate. The second bottom plate is perpendicularly arranged with the second vertical plate to form a T-shaped structure. The second adjusting hole is formed on the second vertical plate. The second vertical plate is movably connected to the second adjusting column through a stud.

[0014] Further defined, weight-reducing holes are formed on both the first bottom plate and the second bottom plate.

[0015] Further defined, height scales are arranged on both the first adjusting column and the second adjusting column.

[0016] Further defined, the transmitting member includes an installation cylinder arranged on the first calibration piece and a laser lamp matched with the installation cylinder. The laser lamp is arranged opposite to the receiving member.

[0017] Further defined, the number of the transmitting members and the number of the receiving members are both multiple and equal. The multiple transmitting members are arranged at equal intervals along the length direction of the first calibration piece. The receiving members are arranged in one-to-one correspondence with the transmitting members.

[0018] Compared with the prior art, the beneficial effects of the present utility model are:

[0019] 1. In order to avoid the uneven laying of coal gangue on highways, the utility model provides a horizontal reference for the laying of coal gangue by respectively arranging a first auxiliary frame and a second auxiliary frame on both sides of the laying position, and then using the optical path formed between the transmitting member and the receiving member, so as to improve the flatness of the coal gangue during the laying process, reduce the difficulty of adjusting the flatness of the coal gangue layer in the later stage, improve the laying efficiency and quality of the highway, and meet the actual laying requirements.

[0020] 2. The utility model is designed such that the heights of the first calibration piece and the second calibration piece can be adjusted to meet the laying requirements of coal gangue with different thicknesses. At the same time, height scales are arranged on both the first adjusting column and the second adjusting column, which can not only improve the laying accuracy of the coal gangue, but also adjust the heights of the receiving member and the transmitting member respectively according to the height difference on both sides of the highway, so as to realize different laying requirements for the coal gangue on the highway. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 is a schematic diagram of the overall structure of the utility model;

[0022] Figure 2 is a bottom view of the first auxiliary frame of the utility model;

[0023] Figure 3 is a rear view of the first auxiliary frame of the utility model;

[0024] Figure 4 is a top view of the first auxiliary frame of the utility model;

[0025] Figure 5 is Figure 4 an enlarged schematic view of part A in

[0026] Reference numerals in the figure: 1. First auxiliary frame; 11. First bottom plate; 12. Weight reduction hole; 13. First vertical plate; 14. Stud; 15. First calibration piece; 16. First adjusting column; 17. Installation cylinder; 18. Laser lamp; 19. First adjusting hole; 2. Second auxiliary frame; 3. Receiving member. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0027] In order to make the technical problems, technical solutions and beneficial effects to be solved by the present utility model clearer and more understandable, the following further details the present utility model in conjunction with the accompanying drawings and embodiments. The specific embodiments described herein are only used to explain the present utility model and are not used to limit the present utility model. Specific details such as specific system structures and technologies are proposed to more thoroughly understand the embodiments of the present utility model. The described embodiments are part of the embodiments of the present disclosure, rather than all of the embodiments. However, those skilled in the art should understand that the present utility model can also be implemented in other embodiments without these specific details. Based on the embodiments in the present disclosure, all other embodiments obtained by those skilled in the art without creative efforts belong to the scope of protection of the present utility model disclosure.

[0028] The following details the specific implementation manners of the present utility model in conjunction with the accompanying drawings.

[0029] Please refer to Figures 1-5 , the present utility model provides an auxiliary device for laying coal gangue on highways, including a first auxiliary frame 1, a second auxiliary frame 2 and a horizontal calibration mechanism. The horizontal calibration mechanism can perform horizontal calibration by using a light source. The horizontal calibration mechanism includes a transmitting member provided on the first auxiliary frame 1 and a receiving member 3 provided on the second auxiliary frame 2. The transmitting member and the receiving member 3 are facing each other. The transmitting member is used to emit visible light, and the receiving member 3 is used to receive visible light. By adjusting the heights of the first auxiliary frame 1 and the second auxiliary frame 2, when the light spot irradiated by the center point of the transmitting member falls on the center of the receiving member 3, the laying flatness of the coal gangue on both sides of the highway is ensured.

[0030] The transmitting member includes an installation cylinder 17 and a laser lamp 18. The laser lamp 18 is movably connected to the first auxiliary frame 1 through the installation cylinder 17, and the laser lamp 18 is rotatably connected to the installation cylinder 17. Preferably, the laser lamp 18 can rotate up and down in the installation cylinder 17 around the horizontal axis.

[0031] Specifically, during actual use, place the first auxiliary frame 1 on one side of the highway pavement to be laid, place the second auxiliary frame 2 on the other side of the highway pavement to be laid, start the transmitting member, adjust the height of the first auxiliary frame 1 according to the laying thickness of the coal gangue, and then adjust the height of the second auxiliary frame 2. The laser lamp 18 is horizontally arranged so that the light spot emitted by the laser lamp falls on the middle position of the receiving member 3, then the adjustment of the horizontal reference for laying the coal gangue is completed. Subsequently, when laying the coal gangue, lay it according to the adjusted horizontal reference, which improves the flatness after laying the coal gangue.

[0032] To meet the laying requirements, the length of the first auxiliary frame 1 and that of the second auxiliary frame 2 can both be selected from 3m to 5m. At this time, both the receiving member 3 and the transmitting member can be selected as multiple. The multiple transmitting members are arranged at equal intervals along the length direction of the first auxiliary frame 1, while the receiving member 3 is arranged along the length of the second auxiliary frame 2, and the receiving member 3 and the transmitting member are arranged in a one-to-one facing manner.

[0033] Furthermore, since the laying thickness requirements of different highways are different, the first auxiliary frame 1 and the second auxiliary frame 2 are both preferably of a telescopic structure.

[0034] The first auxiliary frame 1 includes a first calibration piece 15 and a first support frame. The first calibration piece 15 is installed on the first support frame, and the first calibration piece 15 is telescopically connected to the first support frame up and down. The mounting cylinders 17 are arranged at equal intervals along the length of the first calibration piece 15.

[0035] Similarly, the second auxiliary frame 2 includes a second calibration piece and a second support frame. The second calibration piece is installed on the second support frame, and the second calibration piece is telescopically connected to the second support frame up and down. The receiving members 3 are arranged at equal intervals along the length of the second calibration piece.

[0036] During actual use, according to the requirement of the laying thickness of coal gangue on the highway, the laying thickness of coal gangue can be determined based on the height between the reference line horizontally irradiated by the laser lamp 18 and the highway pavement to be laid. Subsequently, the height of the second calibration piece is adjusted so that the laser lamp 18 is directly opposite to the corresponding receiving member 3.

[0037] Specifically, the first calibration piece 15 and the first support frame can be telescopically connected by means of electric lifting or hydraulic lifting and other structures. Preferably, a first adjusting column 16 is provided at the bottom of the first calibration piece 15, and a vertically arranged first adjusting hole 19 is opened on the first support frame. The first adjusting column 16 cooperates with the first adjusting hole 19, and by adjusting the insertion depth of the first adjusting column 16 in the first adjusting hole 19, the height of the first calibration piece 15 can be adjusted, which is simple and convenient to operate.

[0038] Similarly, a second adjusting column is provided at the bottom of the second calibration piece, and a second adjusting hole is opened on the second support frame. The height of the second calibration piece is adjusted by using the cooperation between the second adjusting column and the second adjusting hole.

[0039] Among them, the first support frame includes a first bottom plate 11 and a first vertical plate 13. The first bottom plate 11 and the first vertical plate 13 are perpendicularly arranged to form a T-shaped structure. The first adjusting hole 19 is opened on the first vertical plate 13. Preferably, the number of the first adjusting holes 19 is two, and the two first adjusting holes 19 are located on the opposite sides of the first vertical plate 13; the first bottom plate 11 is used to provide stable support.

[0040] Similarly, the second support frame includes a second bottom plate and a second vertical plate. The second bottom plate and the second vertical plate are perpendicularly arranged to form a T-shaped structure. The second adjustment holes are formed in the second vertical plate, and the number of the second adjustment holes is two. The two second adjustment holes are formed on the opposite sides of the second vertical plate. The second bottom plate is used to provide stable support.

[0041] Adjustment grooves are formed on the side walls of the first adjustment hole 19 and the side walls of the second adjustment holes. The adjustment grooves are vertically arranged. Studs 14 are arranged on both the first adjustment column 16 and the second adjustment column. The end of the stud 14 on the first auxiliary frame 1 extends from the first adjustment column 16 through the adjustment groove to the outside of the first adjustment hole 19. The end of the stud 14 on the second auxiliary frame 2 extends from the second adjustment column through the adjustment groove to the outside of the second adjustment hole. After adjusting the heights of the first calibration piece 15 and the second calibration piece, nuts are arranged on the studs 14 and tightened to prevent loosening.

[0042] In order to reduce the weight for handling, weight reduction holes 12 are selected to be formed in the first bottom plate 11 and the second bottom plate, so as to reduce the overall weight and facilitate transportation and handling.

[0043] When there is a bend during the laying process of the highway, the road surface design has an angle with the horizontal direction. At this time, the height of the first calibration piece 15 can be determined according to the laying thickness of the coal gangue. According to the road surface width a, the height b of the first calibration piece 15, and the size of the road surface angle α, the height h of the second calibration piece is calculated through trigonometric functions, h = a × tanα + b. At this time, it is preferably to arrange height scales on both the first adjustment column 16 and the second adjustment column to facilitate accurately adjusting the height of the second calibration piece. Finally, the angle of the laser lamp 18 is adjusted so that the light spot of the laser lamp 18 irradiates on the center position of the receiving member 3, and then the adjustment of the horizontal reference is completed. The coal gangue is laid according to the adjusted horizontal reference, so as to ensure the requirement of uniform laying thickness of the coal gangue for the highway and further meet the actual laying requirements.

[0044] Obviously, the above-described embodiments are only a part of the embodiments of the present invention, rather than all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0045] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present application. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprise" and / or "include" are used in this specification, they indicate the presence of features, steps, operations, devices, components, and / or combinations thereof.

[0046] It should be noted that the terms "first", "second", etc. in the description, claims and the above-mentioned drawings of this application are used to distinguish similar objects, and do not necessarily have to be used to describe a specific order or sequence. It should be understood that the data used in this way can be interchanged under appropriate circumstances, so that the embodiments of the present application described here can be implemented in an order other than those illustrated or described here.

[0047] The above are only the preferred embodiments of the present utility model and are not intended to limit the present utility model. For those skilled in the art, the present utility model can have various changes and modifications. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.

Claims

1. A highway gangue paving auxiliary device, characterized in that: It comprises a first auxiliary frame (1), a second auxiliary frame (2) and a horizontal calibration mechanism; The horizontal calibration mechanism comprises a transmitting component and a receiving component (3), wherein the transmitting component is arranged on a first auxiliary frame (1), and the receiving component (3) is arranged on a second auxiliary frame (2), and the transmitting component and the receiving component (3) are arranged opposite to each other.

2. The highway gangue paving auxiliary device according to claim 1, characterized in that: The first auxiliary frame (1) comprises a first calibration piece (15) and a first support frame connected to the bottom of the first calibration piece (15); the second auxiliary frame (2) comprises a second calibration piece and a second support frame connected to the bottom of the second calibration piece; the first calibration piece (15) is telescopically connected to the first support frame; the second calibration piece is telescopically connected to the second support frame; the transmitting element is arranged on the first calibration piece (15); and the receiving element (3) is arranged on the second calibration piece.

3. The highway gangue paving auxiliary device according to claim 2 is characterized in that: A first adjustment column (16) is provided at the bottom of the first calibration sheet (15); a first adjustment hole (19) is provided on the first support frame in a vertical direction; the first adjustment column (16) is telescopically connected to the first adjustment hole (19); A second adjusting column is disposed at the bottom of the second calibration piece, a second adjusting hole is opened on the second support frame in a vertical direction, and the second adjusting column is telescopically connected to the second adjusting hole.

4. The highway gangue paving auxiliary device according to claim 3 is characterized in that: The first support frame comprises a first bottom plate (11) and a first vertical plate (13), the first bottom plate (11) and the first vertical plate (13) are vertically arranged to form a T-shaped structure, the first adjustment hole (19) is opened on the first vertical plate (13), and the first vertical plate (13) is movably connected to the first adjustment column (16) through a stud (14); The second support frame comprises a second bottom plate and a second vertical plate, the second bottom plate and the second vertical plate are vertically arranged to form a T-shaped structure, the second adjustment hole is opened on the second vertical plate, and the second vertical plate is movably connected to the second adjustment column through a stud (14).

5. The highway gangue paving auxiliary device according to claim 4, characterized in that: The first bottom plate (11) and the second bottom plate are both provided with weight-reducing holes (12).

6. The highway gangue paving auxiliary device according to claim 5, characterized in that: The first adjustment column (16) and the second adjustment column are both provided with a height scale.

7. The highway gangue paving auxiliary device according to claim 6, characterized in that: The transmitting element comprises a mounting tube (17) arranged on the first calibration sheet (15) and a laser lamp (18) movably connected to the mounting tube (17); the laser lamp (18) is arranged opposite to the receiving element (3).

8. The highway gangue paving auxiliary device according to claim 6, characterized in that: The number of the transmitting elements and the number of the receiving elements (3) are both multiple and equal, the multiple transmitting elements are arranged at equal intervals along the length direction of the first calibration sheet (15), and the receiving elements (3) are arranged in a one-to-one correspondence with the transmitting elements.

Citation Information

Patent Citations

  • Roadbed pavement flatness detection device

    CN217678490U