Prefabricated cabin heat preservation structure

By designing the cabin body and manhole insulation mechanism of the prefabricated cabin, the problems of installation difficulties, uneven cuts and poor insulation effect at the openings in the prior art are solved, and better insulation effect and installation convenience are achieved.

CN223048508UActive Publication Date: 2025-07-01TIANJIN RONGXIN TECH CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421991748.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-16
Publication Date
2025-07-01
Estimated Expiration
2034-08-16

AI Technical Summary

Technical Problem

The existing prefabricated cabin insulation structure is difficult to install and prepare materials, with uneven cuts and poor insulation effect at the openings.

Method used

A prefabricated cabin insulation structure is designed, including the cabin body, the cabin insulation mechanism and the manhole insulation mechanism. The cabin insulation mechanism achieves the insulation effect through filling of fixed components and insulation materials. The manhole insulation mechanism ensures good insulation effect at the opening through components such as reserved holes, manhole exterior wall panels, manhole fixing plates and manhole top sealing plates.

Benefits of technology

It realizes the flat and beautiful cut, is easy to install, has good insulation effect at the opening, and can effectively prevent rainwater from invading and improve the overall insulation effect.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223048508U_ABST
    Figure CN223048508U_ABST
Patent Text Reader

Abstract

The utility model discloses a prefabricated cabin heat preservation structure which comprises a cabin body, a cabin body heat preservation mechanism and a manhole heat preservation mechanism, the cabin body comprises a cabin bottom plate, cabin side plates and a cabin top plate, the cabin body heat preservation mechanism comprises a fixing assembly and a heat preservation material, and the fixing assembly comprises channel steel fixedly arranged on the lower surface of the cabin bottom plate. The bottom fixing plate is fixedly arranged on the lower surface of the channel steel, the square pipe is fixedly arranged on the lower surface of the cabin top plate, the top fixing plate is fixedly arranged on the lower surface of the square pipe, and the space between the cabin bottom plate and the bottom fixing plate and the space between the cabin top plate and the top fixing plate are filled with heat preservation materials. The manhole heat preservation mechanism comprises a preformed hole, a manhole outer wall plate is fixedly arranged on the cabin top plate, the manhole outer wall plate is filled with the heat preservation material, and the heat preservation material is provided with a manhole fixing plate. The manhole heat preservation structure has the advantages of being smooth and attractive in notch and good in heat preservation effect.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of prefabricated cabins, and particularly relates to a heat preservation structure for a prefabricated cabin. Background Art

[0002] Prefabricated cabins are constructed using a modular design concept, and have the advantages of small on-site workload, short construction period, compact layout, and controllable project quality. For the existing heat preservation structure of prefabricated cabins, in the design and production process of non-standard containers, the general box body is a purification board. However, for prefabricated cabins, there are complex situations such as the need to open through holes on the cabin body to lay water pipelines or the need to install ventilators. This makes it difficult to install and prepare materials for the purification board, and it is difficult to make the cut surface flat, and the heat preservation effect at the opening is poor. Content of the Utility Model

[0003] In order to overcome the deficiencies of the prior art, the purpose of the utility model is to provide a heat preservation structure for a prefabricated cabin, which has the advantages of a flat and beautiful cut surface and good heat preservation effect.

[0004] To achieve the above purpose, the utility model provides the following technical solutions:

[0005] A heat preservation structure for a prefabricated cabin includes a cabin body, a cabin heat preservation mechanism, and a manhole heat preservation mechanism;

[0006] The cabin body includes a cabin bottom plate, a cabin side plate fixedly connected to the cabin bottom plate, and a cabin top plate fixedly connected to the upper end of the cabin side plate;

[0007] The cabin heat preservation mechanism includes a fixing component and heat preservation materials. The fixing component includes a channel steel fixedly arranged on the lower surface of the cabin bottom plate, a bottom fixing plate fixedly arranged on the lower surface of the channel steel, a square tube fixedly arranged on the lower surface of the cabin top plate, and a top fixing plate fixedly arranged on the lower surface of the square tube. Heat preservation materials are filled between the cabin bottom plate and the bottom fixing plate and between the cabin top plate and the top fixing plate. A plurality of positioning angle steels are fixedly arranged on the inner surface of the cabin side plate, and a ribbed plate is inserted between adjacent positioning angle steels, and heat preservation materials are filled in the ribbed plate;

[0008] The manhole heat preservation mechanism includes reserved holes correspondingly opened on the cabin bottom plate, the bottom fixing plate, the top fixing plate, and the cabin top plate. A manhole outer wall plate is fixedly arranged on one side of the cabin top plate close to the reserved hole, heat preservation materials are filled on one side of the manhole outer wall plate close to the reserved hole, and a manhole fixing plate is arranged on one side of the heat preservation materials close to the reserved hole.

[0009] Preferably, the manhole fixing plate is L-shaped, with one end fixedly connected to the manhole outer wall plate and the other end fixedly connected to the cabin top plate.

[0010] Preferably, the manhole heat preservation mechanism further includes a manhole top sealing plate. The manhole outer wall plate extends to cover all the reserved holes, heat preservation materials are filled between the manhole top sealing plate and the manhole outer wall plate, and a wire routing hole is opened on one side of the manhole outer wall plate.

[0011] Preferably, the thermal insulation material is rock wool.

[0012] Preferably, a plurality of square tubes, positioning angle steels and channel steels are provided.

[0013] Preferably, the installation positions of the square tubes, positioning angle steels and channel steels are parallel to the cabin bottom plate.

[0014] Preferably, the cabin thermal insulation mechanism further includes support angle steels 217 fixedly arranged at both ends of the top fixing plate, and the other ends of the support angle steels are fixedly connected to the cabin side plates.

[0015] Preferably, the outer layers of the bottom fixing plate and the top fixing plate are galvanized.

[0016] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0017] 1. By providing reserved holes, the problems of difficult stock preparation and uneven cut when using purification boards to open through holes in traditional prefabricated cabins are solved, and it has the advantages of convenient installation and smooth cut;

[0018] 2. By setting the L-shaped manhole fixing plate to fix the thermal insulation material, the problem that the opening cannot be thermally insulated is solved, and it has the advantage of thermal insulation at the opening;

[0019] 3. By providing a manhole top cover plate and setting wire routing holes, the problems that traditional openings cannot block rain and have poor thermal insulation effect are solved, and it has the advantages of being able to block rain at the opening and further improving the thermal insulation effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 is a front view structural schematic diagram of the present utility model;

[0021] Figure 2 is a bottom view structural schematic diagram of the present utility model;

[0022] Figure 3 is a top view structural schematic diagram of the present utility model;

[0023] Figure 4 is the present utility model Figure 1 in which the enlarged structural schematic diagram at A;

[0024] Figure 5 is the present utility model Figure 1 in which the enlarged structural schematic diagram at B;

[0025] Figure 6 is the present utility model Figure 1 in which the enlarged structural schematic diagram at C;

[0026] Figure 7 is the present utility model Figure 1Schematic diagram of the amplification structure at part D in the [device];

[0027] Figure 8 This utility model Figure 1 Schematic diagram of the amplification structure at part E in the [device];

[0028] In the figure: 100, cabin body; 110, cabin bottom plate; 120, cabin side plate; 130, cabin top plate; 200, cabin thermal insulation mechanism; 210, fixing component; 211, channel steel; 212, bottom fixing plate; 213, square tube; 214, top fixing plate; 215, positioning angle steel; 216, ribbed plate; 217, supporting angle steel; 220, thermal insulation material; 300, manhole thermal insulation mechanism; 310, reserved hole; 320, manhole outer wall plate; 330, manhole fixing plate; 340, manhole top sealing plate; 350, wire routing hole. Specific embodiments

[0029] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.

[0030] Please refer to Figure 1-8 , this embodiment provides a prefabricated cabin thermal insulation structure, including a cabin body 100, a cabin thermal insulation mechanism 200, and a manhole thermal insulation mechanism 300;

[0031] The cabin body 100 includes a cabin bottom plate 110, a cabin side plate 120 fixedly connected to the cabin bottom plate 110, and a cabin top plate 130 fixedly connected to the upper end of the cabin side plate 120. It can be understood that the cabin body 100 is a hollow structure;

[0032] The cabin thermal insulation mechanism 200 includes a fixing component 210 and a thermal insulation material 220. The fixing component 210 includes a channel steel 211 fixedly arranged on the lower surface of the cabin bottom plate 110, a bottom fixing plate 212 fixedly arranged on the lower surface of the channel steel 211, a square tube 213 fixedly arranged on the lower surface of the cabin top plate 130, and a top fixing plate 214 fixedly arranged on the lower surface of the square tube 213. The thermal insulation material 220 is filled between the cabin bottom plate 110 and the bottom fixing plate 212 and between the cabin top plate 130 and the top fixing plate 214. A plurality of positioning angle steels 215 are fixedly arranged on the inner surface of the cabin side plate 120, and ribbed plates 216 are inserted between adjacent positioning angle steels 215, and the ribbed plates 216 are filled with the thermal insulation material 220;

[0033] It can be understood that the cabin thermal insulation mechanism 200 fills the thermal insulation material 220 inside the top, outside the bottom, and inside the four sides of the cabin body 100, and uses the top fixing plate 214 and the bottom fixing plate 212 to fix the thermal insulation materials 220 at the top and bottom respectively, and uses the positioning angle steel 215 to fix the thermal insulation materials 220 at the four sides of the side;

[0034] The manhole thermal insulation mechanism 300 includes reserved holes 310 correspondingly opened on the cabin floor 110, the bottom fixing plate 212, the top fixing plate 214, and the cabin roof 130. An outer wall plate 320 of the manhole is fixedly arranged on one side of the cabin roof 130 close to the reserved hole 310. The thermal insulation material 220 is filled on one side of the outer wall plate 320 of the manhole close to the reserved hole 310, and a manhole fixing plate 330 is arranged on one side of the thermal insulation material 220 close to the reserved hole 310;

[0035] The number of the reserved holes 310 can be set according to actual needs. In this embodiment, 2 reserved holes 310 are set. The thermal insulation structures on both sides of the reserved hole 310 are to form a filling cavity using the outer wall plate 320 of the manhole and the manhole fixing plate 330, and fill it with the thermal insulation material 220, which improves the thermal insulation effect of the manhole and makes the opening flat and beautiful.

[0036] In this embodiment, the manhole fixing plate 330 is L-shaped, one end is fixedly connected to the outer wall plate 320 of the manhole, and one end is fixedly connected to the cabin roof 130. It can be understood that the L-shaped manhole fixing plate 330 is convenient to fix and has a supporting effect, making the opening flat and beautiful.

[0037] In this embodiment, the manhole thermal insulation mechanism 300 further includes a manhole top sealing plate 340. The outer wall plate 320 of the manhole extends to cover all the reserved holes 310. The thermal insulation material 220 is filled between the manhole top sealing plate 340 and the outer wall plate 320 of the manhole. A wire routing hole 350 is opened on one side of the outer wall plate 320 of the manhole. It can be understood that the outer wall plate 320 of the manhole protrudes a rectangular structure at the opening, and the wire routing hole 350 is opened on the side of the rectangle. When the top does not need to be a through hole and only wire routing is required, this manhole thermal insulation method can be used. The lines that need to be connected to the outside in the prefabricated cabin can pass through the wire routing hole 350, making the lines neat and not scattered, and improving the thermal insulation effect near the manhole;

[0038] In this implementation, two different thermal insulation methods are set for the two reserved holes 310. One is the through hole type, and the other is the above-mentioned wire routing hole 350 method. Of course, the thermal insulation methods of the two reserved holes 310 can be selected according to needs.

[0039] In this embodiment, the thermal insulation material 220 is rock wool. It can be understood that other filling materials with thermal insulation effects can also be used.

[0040] In this embodiment, multiple square tubes 213, positioning angle steels 215, and channel steels 211 are provided. It can be understood that multiple of them are arranged in parallel, which play the roles of connection, fixation, and support, and reinforce the structure of the cabin body 100.

[0041] In this embodiment, the installation positions of the square tubes 213, positioning angle steels 215, and channel steels 211 are parallel to the cabin bottom plate 110.

[0042] In this embodiment, the cabin thermal insulation mechanism 200 further includes support angle steels 217 fixedly arranged at both ends of the top fixing plate 214, and the other ends of the support angle steels 217 are fixedly connected to the cabin side plate 120, playing the role of connection and fixation.

[0043] In this embodiment, the outer layers of the bottom fixing plate 212 and the top fixing plate 214 are galvanized. Galvanization has the effects of anti-corrosion and anti-rusting, making the service life of the prefabricated cabin thermal insulation structure longer.

[0044] Before the installation of the thermal insulation structure of the prefabricated cabin, laser cutting reserved holes 310 are made on the cabin bottom plate 110, bottom fixing plate 212, top fixing plate 214, and cabin top plate 130. During installation, the cabin body 100 is inverted, and the four corners are padded to leave a height difference at the top. After laying the rock wool, the top fixing plate 214 is installed sequentially from one end to the other end, and the top fixing plate 214 is fixed to the cabin body 100. When encountering the position of the reserved hole 310, a manhole fixing plate 330 is installed; the installation of the bottom thermal insulation structure is the same as that of the top; on the side, the positioning angle steel 215 is fixedly connected to the cabin side plate 120, the ribbed plates are filled with rock wool, and after the filling is completed, they are inserted between adjacent positioning angle steels 215 in sequence and fixed pairwise. The last ribbed plate 216 is made according to the on-site reserved size.

[0045] The fixed connection in this embodiment is welding, and other fixing methods can also be used.

[0046] The above are only the preferred embodiments of the present invention and are not used to limit the present invention. For those skilled in the art, various changes and modifications can be made to the present invention. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.

Claims

1. A prefabricated cabin insulation structure, characterized in that: It comprises a cabin body (100), a cabin body heat preservation mechanism (200), and a manhole heat preservation mechanism (300); The cabin body (100) comprises a cabin bottom plate (110), a cabin side plate (120) fixedly connected to the cabin bottom plate (110), and a cabin top plate (130) fixedly connected to the upper end of the cabin side plate (120); The cabin heat preservation mechanism (200) comprises a fixing assembly (210) and a heat preservation material (220), wherein the fixing assembly (210) comprises a channel steel (211) fixedly arranged on the lower surface of the cabin bottom plate (110), a bottom fixing plate (212) fixedly arranged on the lower surface of the channel steel (211), a square tube (213) fixedly arranged on the lower surface of the cabin top plate (130), and a top fixing plate (214) fixedly arranged on the lower surface of the square tube (213), the heat preservation material (220) is filled between the cabin bottom plate (110) and the bottom fixing plate (212) and between the cabin top plate (130) and the top fixing plate (214), a plurality of positioning angle steels (215) are fixedly arranged on the inner surface of the cabin side plate (120), a dense rib plate (216) is inserted between adjacent positioning angle steels (215), and the dense rib plate (216) is filled with the heat preservation material (220); The manhole insulation mechanism (300) comprises reserved holes (310) correspondingly opened on the cabin bottom plate (110), the bottom fixing plate (212), the top fixing plate (214) and the cabin top plate (130); a manhole outer wall plate (320) is fixedly arranged on the side of the cabin top plate (130) close to the reserved hole (310); a heat-insulating material (220) is filled on the side of the manhole outer wall plate (320) close to the reserved hole (310); and a manhole fixing plate (330) is arranged on the side of the heat-insulating material (220) close to the reserved hole (310).

2. A prefabricated cabin insulation structure according to claim 1, characterized in that: The manhole fixing plate (330) is L-shaped, one end of which is fixedly connected to the manhole outer wall plate (320), and the other end of which is fixedly connected to the cabin top plate (130).

3. The prefabricated cabin insulation structure according to claim 1, characterized in that: The manhole insulation mechanism (300) further comprises a manhole top sealing plate (340); the manhole outer wall plate (320) extends to cover all the reserved holes (310); insulation material (220) is filled between the manhole top sealing plate (340) and the manhole outer wall plate (320); and a wiring hole (350) is provided on one side of the manhole outer wall plate (320).

4. The prefabricated cabin insulation structure according to claim 1, characterized in that: The thermal insulation material (220) is rock wool.

5. The prefabricated cabin insulation structure according to claim 1, characterized in that: A plurality of square tubes (213), positioning angle steels (215) and channel steels (211) are provided.

6. The prefabricated cabin insulation structure according to claim 5, characterized in that: The square tube (213), the positioning angle steel (215), and the channel steel (211) are arranged in parallel with the cabin bottom plate (110).

7. The prefabricated cabin insulation structure according to claim 1, characterized in that: The cabin heat preservation mechanism (200) further comprises support angle steels (217) fixedly arranged at both ends of the top fixing plate (214), and the other end of the support angle steels (217) is fixedly connected to the cabin side plate (120).

8. A prefabricated cabin insulation structure according to any one of claims 1 to 7, characterized in that: The outer layers of the bottom fixing plate (212) and the top fixing plate (214) are galvanized.