Fault diagnosis device for wind driven generator

By designing the fault diagnosis device of the flip unit and the clamping unit, automatic flip and all-round detection of the wind turbine blades are realized, and the problem of low work efficiency caused by manual flip in the prior art is solved, and the detection efficiency is improved.

CN223048940UActive Publication Date: 2025-07-01HUADIAN NEW ENERGY GRP CO LTD SHANXI BRANCH
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Patent Information

Application Number
CN202421898803.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-07
Publication Date
2025-07-01
Estimated Expiration
2034-08-07

AI Technical Summary

Technical Problem

The existing wind turbine fault diagnosis device requires manual flips to be fully inspected, resulting in low working efficiency.

Method used

A fault diagnosis device including a flip unit and a clamping unit is designed. The flip base is turned 180 degrees through a hydraulic cylinder and a rotating motor. Combined with the clamping mechanism of the electric telescopic rod and the clamping plate, automatic flip and all-round detection of the air blades are realized.

Benefits of technology

The wind blades can be inspected in all aspects without manual overturning, which significantly improves work efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a fault diagnosis device for a wind driven generator, which relates to the technical field of wind driven generators, and comprises a support unit, a detection unit and an overturning unit which are arranged in the support unit, and a clamping unit arranged at the side part of the overturning unit, the overturning unit comprises a hydraulic cylinder installed on the inner bottom wall of the supporting unit, a fixing block installed at the telescopic end of the hydraulic cylinder, a second rotating motor installed on the side wall of the fixing block and a rotating shaft installed at the output end of the second rotating motor. According to the fault diagnosis device for the wind driven generator, through the arrangement of the overturning unit and the clamping unit, the power generation blade can be detected in all directions without manual overturning, and the working efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of wind turbines, and particularly relates to a fault diagnosis device for a wind turbine. Background Technique

[0002] Wind power generation can not only provide electric energy required for human life, but also take into account environmental protection and the development of renewable energy. The existing wind power generation device utilizes the wind power from nature to drive the blades to rotate, and through the shaft work generated when the blades rotate, a generator is driven to generate electric energy. The blades are prone to wear during operation and are more likely to be damaged by external environments such as lightning, sand, rain, and hail, and need regular inspection and maintenance.

[0003] Upon retrieval, the publication (announcement) number: CN220687497U discloses a fault diagnosis device for a wind turbine, including a support frame for placing the wind blades. The support frame is arranged on a base. One side of the base along its length direction is provided with a side wall. The top plate is rotatably connected to the side plate above through a hinge. Multiple guide rails are opened on the top plate and the side plate along their length directions. The detector is connected to the guide rails through a driving mechanism. Before using this utility model, the top plate rotates 180 degrees upward to facilitate placing the wind blade. After the wind blade is placed on the support frame along the length direction of the base, the top plate rotates above the base. The detector is arranged on the guide rails opened on the side plate and the top plate and slowly moves on the guide rails driven by a motor. The multiple detectors provided can automatically move for detection. Similarly, after the back of the wind blade is manually flipped, detection is carried out, and the wind blade can be detected in all directions without omission, and the detection efficiency is improved.

[0004] Although the above solution can detect the wind blade in all directions without omission and improve the detection efficiency, it still requires manual flipping of the wind blade to perform all-round detection, and the working efficiency is low. Therefore, we propose a fault diagnosis device for a wind turbine. Content of the Utility Model

[0005] The main purpose of the utility model is to provide a fault diagnosis device for a wind turbine, and by setting a flipping unit and a clamping unit, to solve the problem that manual flipping of the wind blade is required to perform all-round detection, resulting in low working efficiency.

[0006] A fault diagnosis device for a wind turbine includes a support unit, and further includes a detection unit and a flipping unit arranged inside the support unit, and a clamping unit arranged on the side of the flipping unit.

[0007] The flipping unit includes a hydraulic cylinder installed on the inner bottom wall of the support unit, a fixed block installed at the telescopic end of the hydraulic cylinder, a second rotating motor installed on the side wall of the fixed block, and a rotating shaft installed at the output end of the second rotating motor;

[0008] The clamping unit includes a flipping seat installed at the end of the rotating shaft and a clamping member arranged inside the flipping seat.

[0009] Preferably, the support unit includes a U-shaped seat and a base installed at the bottom of the U-shaped seat.

[0010] Preferably, the support unit further includes a support frame installed on the inner bottom wall of the U-shaped seat.

[0011] Preferably, the detection unit includes a fixed seat installed on the inner top wall of the U-shaped seat, a threaded shaft movably arranged inside the fixed seat, a first driving motor installed at the input end of the threaded shaft, and a detection member arranged on the side of the threaded shaft.

[0012] Preferably, the detection member includes a moving member installed on the circumferential side of the threaded shaft and a detector installed at the bottom of the moving member.

[0013] Preferably, the detection unit further includes a limit washer installed on the inner side wall of the U-shaped seat, and the limit washer is sleeved on the circumferential side of the threaded shaft.

[0014] Preferably, the clamping member includes an electric telescopic rod installed on the inner top wall of the flipping seat and a clamping plate installed at the telescopic end of the electric telescopic rod.

[0015] Compared with the prior art, the utility model has the following beneficial effects:

[0016] In the utility model, through the arranged flipping unit and clamping unit, when it is necessary to detect a wind power generation blade, first place the blade on the support frame, and the first driving motor drives the threaded shaft to rotate. At this time, the moving member drives the detector to move along the threaded shaft, and the detector detects and diagnoses the surface of the power generation blade; when the detection of one side of the power generation blade is completed, the telescopic end of the electric telescopic rod extends, so that the clamping plate presses against the power generation blade and cooperates with the flipping seat for stable clamping. Subsequently, the telescopic end of the hydraulic cylinder extends, the second rotating motor drives the rotating shaft to rotate, and the rotating shaft drives the flipping seat to perform a 180-degree flip. Then, the telescopic end of the hydraulic cylinder contracts until the power generation blade is located on the support frame again and then stops, and the detection action is continued to be repeated, so that the power generation blade can be detected in all directions without manual turning, improving the work efficiency. Description of the Drawings

[0017] Figure 1 is a three-dimensional structural schematic diagram of the utility model;

[0018] Figure 2 Schematic diagram of the right view structure of the present utility model;

[0019] Figure 3 The present utility model Figure 2 Schematic diagram of the sectional view at A-A in the present utility model;

[0020] Figure 4 The present utility model Figure 3 Enlarged schematic diagram of structure I in the present utility model;

[0021] Figure 5 Schematic diagram of the front view structure of the present utility model.

[0022] In the figure:

[0023] 1. Support unit; 101. C-shaped seat; 102. Base; 103. Support frame;

[0024] 2. Detection unit; 201. Fixed seat; 202. Threaded shaft; 203. First driving motor; 204. Detection piece; 2041. Moving piece; 2042. Detector; 205. Limit washer;

[0025] 3. Flipping unit; 301. Hydraulic cylinder; 302. Fixed block; 303. Rotating shaft; 304. Second rotating motor;

[0026] 4. Clamping unit; 401. Flipping seat; 402. Clamping piece; 4021. Electric telescopic rod; 4022. Clamping plate. Specific embodiments

[0027] In order to make the technical means, creative features, achieved purposes and functions of the present utility model easy to understand, the present utility model will be further described below in conjunction with specific embodiments. Embodiment

[0028] As Figure 1 , Figure 2 , Figure 3 and Figure 5 shown, a fault diagnosis device for a wind turbine includes a support unit 1, and further includes a detection unit 2 and a flipping unit 3 disposed inside the support unit 1, and a clamping unit 4 disposed on the side of the flipping unit 3;

[0029] As Figure 5 shown, the flipping unit 3 includes a hydraulic cylinder 301 installed on the inner bottom wall of the support unit 1, a fixed block 302 installed on the telescopic end of the hydraulic cylinder 301, a second rotating motor 304 installed on the side wall of the fixed block 302, and a rotating shaft 303 installed on the output end of the second rotating motor 304. When the second rotating motor 304 drives the rotating shaft 303 to rotate, the flipping seat 401 can be driven to rotate synchronously;

[0030] As Figure 5 shown, the clamping unit 4 includes a flipping seat 401 installed at the end of the rotating shaft 303, and a clamping member 402 disposed within the flipping seat 401. The clamping member 402, in cooperation with the flipping seat 401, can achieve stable clamping of the power generation blade.

[0031] As Figure 1 shown, the support unit 1 includes a C-shaped seat 101 and a base 102 installed at the bottom of the C-shaped seat 101. The setting of the base 102 provides support for the stable operation of the entire device.

[0032] As Figure 2 shown, the support unit 1 further includes a support frame 103 installed on the inner bottom wall of the C-shaped seat 101. The setting of the support frame 103 facilitates the placement of the power generation blade.

[0033] As Figure 3 shown, the detection unit 2 includes a fixed seat 201 installed on the inner top wall of the C-shaped seat 101, a threaded shaft 202 movably disposed within the fixed seat 201, a first driving motor 203 installed at the input end of the threaded shaft 202, and a detection member 204 disposed on the side of the threaded shaft 202. When the first driving motor 203 drives the threaded shaft 202 to rotate, the detection member 204 can move along the threaded shaft 202.

[0034] As Figure 3 shown, the detection member 204 includes a moving member 2041 installed on the circumferential side surface of the threaded shaft 202, and a detector 2042 installed at the bottom of the moving member 2041. During the movement of the moving member 2041 along the threaded shaft 202, it can drive the detector 2042 to move synchronously.

[0035] As Figure 3 shown, the detection unit 2 further includes a limit washer 205 installed on the inner side wall of the C-shaped seat 101, and the limit washer 205 is sleeved on the circumferential side surface of the threaded shaft 202. The setting of the limit washer 205 prevents the moving member 2041 from coming into contact and collision with the inner side wall of the C-shaped seat 101 during the movement along the threaded shaft 202.

[0036] When it is necessary to detect the wind power generation blade, first place the blade on the support frame 103. The first driving motor 203 drives the threaded shaft 202 to rotate. At this time, the moving member 2041 drives the detector 2042 to move along the threaded shaft 202, and the detector 2042 detects and diagnoses the surface of the power generation blade. Embodiment

[0037] As Figure 1 、 Figure 2 、 Figure 3 、 Figure 4 And Figure 5As shown in the figure, a fault diagnosis device for a wind turbine includes a support unit 1, and further includes a detection unit 2 and a flipping unit 3 disposed inside the support unit 1, and a clamping unit 4 disposed on the side of the flipping unit 3;

[0038] As Figure 5 shown in the figure, the flipping unit 3 includes a hydraulic cylinder 301 installed on the inner bottom wall of the support unit 1, a fixed block 302 installed on the telescopic end of the hydraulic cylinder 301, a second rotating motor 304 installed on the side wall of the fixed block 302, and a rotating shaft 303 installed on the output end of the second rotating motor 304. When the second rotating motor 304 drives the rotating shaft 303 to rotate, it can drive the flipping seat 401 to rotate synchronously;

[0039] As Figure 5 shown in the figure, the clamping unit 4 includes a flipping seat 401 installed at the end of the rotating shaft 303, and a clamping member 402 disposed inside the flipping seat 401. The clamping member 402 can cooperate with the flipping seat 401 to stably clamp the power generation blade.

[0040] As Figure 1 shown in the figure, the support unit 1 includes a U-shaped seat 101, and a base 102 installed at the bottom of the U-shaped seat 101. The setting of the base 102 provides support for the stable operation of the entire device.

[0041] As Figure 2 shown in the figure, the support unit 1 further includes a support frame 103 installed on the inner bottom wall of the U-shaped seat 101. The setting of the support frame 103 facilitates the placement of the power generation blade.

[0042] As Figure 3 shown in the figure, the detection unit 2 includes a fixed seat 201 installed on the inner top wall of the U-shaped seat 101, a threaded shaft 202 movably disposed inside the fixed seat 201, a first driving motor 203 installed on the input end of the threaded shaft 202, and a detection member 204 disposed on the side of the threaded shaft 202. When the first driving motor 203 drives the threaded shaft 202 to rotate, the detection member 204 can move along the threaded shaft 202.

[0043] As Figure 3 shown in the figure, the detection member 204 includes a moving member 2041 installed on the circumferential side surface of the threaded shaft 202, and a detector 2042 installed at the bottom of the moving member 2041. When the moving member 2041 moves along the threaded shaft 202, it can drive the detector 2042 to move synchronously.

[0044] As Figure 3As shown, the detection unit 2 further includes a limit washer 205 installed on the inner side wall of the C-shaped seat 101, and the limit washer 205 is sleeved on the circumferential side of the threaded shaft 202. The setting of the limit washer 205 prevents the moving part 2041 from coming into contact and collision with the inner side wall of the C-shaped seat 101 during the movement along the threaded shaft 202.

[0045] As Figure 4 shown, the clamping member 402 includes an electric telescopic rod 4021 installed on the inner top wall of the flipping seat 401, and a clamping plate 4022 installed at the telescopic end of the electric telescopic rod 4021. When the electric telescopic rod 4021 expands and contracts, it can drive the clamping plate 4022 to move up and down synchronously.

[0046] After one side of the power generation blade is detected, the telescopic end of the electric telescopic rod 4021 extends, so that the clamping plate 4022 presses against the power generation blade and cooperates with the flipping seat 401 for stable clamping. Subsequently, the telescopic end of the hydraulic cylinder 301 extends, and the second rotating motor 304 drives the rotating shaft 303 to rotate. The rotating shaft 303 drives the flipping seat 401 to flip 180 degrees. Subsequently, the telescopic end of the hydraulic cylinder 301 contracts until the power generation blade is located on the support frame 103 again and then stops. The detection action is continued to be repeated, so that the power generation blade can be detected in all directions without manual turning, improving the work efficiency.

[0047] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above embodiments. What is described in the above embodiments and the specification only illustrates the principle of the present invention. Without departing from the spirit and scope of the present invention, the present invention will have various changes and improvements, and these changes and improvements all fall within the scope of the present invention claimed. The scope of protection claimed by the present invention is defined by the appended claims and their equivalents.

Claims

1. A fault diagnosis device for a wind turbine, comprising a support unit (1), characterized in that: It further includes a detection unit (2) and a flipping unit (3) disposed inside the support unit (1), and a clamping unit (4) disposed on the side of the flipping unit (3); The flipping unit (3) includes a hydraulic cylinder (301) installed on the inner bottom wall of the support unit (1), a fixed block (302) installed at the telescopic end of the hydraulic cylinder (301), a second rotary motor (304) installed on the side wall of the fixed block (302), and a rotating shaft (303) installed at the output end of the second rotary motor (304); The clamping unit (4) includes a flipping seat (401) installed at the end of the rotating shaft (303), and a clamping member (402) disposed inside the flipping seat (401).

2. A fault diagnosis device for a wind turbine according to claim 1, characterized in that: The support unit (1) includes a U-shaped seat (101), and a base (102) installed at the bottom of the U-shaped seat (101).

3. A fault diagnosis device for a wind turbine according to claim 2, characterized in that: The support unit (1) further includes a support frame (103) installed on the inner bottom wall of the U-shaped seat (101).

4. A fault diagnosis device for a wind turbine according to claim 3, characterized in that: The detection unit (2) includes a fixed seat (201) installed on the inner top wall of the U-shaped seat (101), a threaded shaft (202) movably disposed inside the fixed seat (201), a first driving motor (203) installed at the input end of the threaded shaft (202), and a detection member (204) disposed on the side of the threaded shaft (202).

5. A fault diagnosis device for a wind turbine according to claim 4, characterized in that: The detection member (204) includes a moving member (2041) installed on the circumferential side of the threaded shaft (202), and a detector (2042) installed at the bottom of the moving member (2041).

6. A fault diagnosis device for a wind turbine according to claim 4, characterized in that: The detection unit (2) further includes a limit washer (205) installed on the inner side wall of the U-shaped seat (101), and the limit washer (205) is sleeved on the circumferential side of the threaded shaft (202).

7. A fault diagnosis device for a wind turbine according to claim 2, characterized in that: The clamping member (402) includes an electric telescopic rod (4021) installed on the inner top wall of the flipping seat (401), and a clamping plate (4022) installed at the telescopic end of the electric telescopic rod (4021).

Citation Information

Patent Citations

  • Fault diagnosis device for wind driven generator

    CN220687497U