Flange forge piece with good wear-resisting effect and high strength
By strengthening the structure and coating design on the flange forging, the problems of insufficient strength and poor wear resistance of the flange forging are solved, high wear resistance and sealing are achieved, and service life is extended.
Patent Information
- Application Number
- CN202422089502.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-28
- Publication Date
- 2025-07-01
- Estimated Expiration
- 2034-08-28
AI Technical Summary
The strength of existing flange forgings is not high enough, easy to damage, and have poor wear resistance. The surface is prone to abrasion and scratches after long-term use in outdoor environments, resulting in a reduced service life.
The outer structure of the annular reinforcement block and reinforcement block reinforcement flange forging is adopted. The materials of the anti-fatigue layer and reinforcement layer are titanium alloy and high-speed steel. The surface is coated with titanium carbonitride and tantalum carbide coatings, and sealing gaskets and grooves are installed to improve sealing.
It significantly improves the wear resistance and internal strength of flange forgings, prevents abrasion and scratches, enhances sealing, avoids water leakage, and extends service life.
Smart Images
Figure CN223049640U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of flange forgings, and particularly relates to a flange forging with good wear resistance and high strength. Background Technique
[0002] A flange, also known as a flange plate or a flange, is a part used to connect pipes to each other. It is connected to the pipe end. There are holes on the flange, and bolts are used to tightly connect the two flanges. A gasket is used for sealing between the flanges. A flange is a disc-shaped part and is the most common in pipeline engineering. Flanges are always used in pairs. In pipeline engineering, flanges are mainly used for pipeline connection. At the ends of two pipelines that need to be connected, a flange plate is installed on each end. For low-pressure pipelines, threaded flanges can be used. A sealing gasket is added between the two flange plates, and then bolts are used to fasten the water pump and the valve. When connecting with the pipeline, the corresponding flange shapes are also made at the local parts of these equipment and devices, which is also called flange connection. Flange forging is divided into internal flange forging and external flange forging. Among them, the external flange forging is used for connection and fixation between various devices. The flange forging connection is convenient to use and can withstand a large pressure.
[0003] At present, the existing flange forgings have insufficient use strength, the flange part is easy to be damaged, and water leakage is likely to occur. Moreover, the wear resistance of the flange forgings is not good. After long-term use in the outdoor environment, abrasion and scratches are likely to appear on the surface, reducing its service life. For this reason, we propose a flange forging with good wear resistance and high strength. Content of the Utility Model
[0004] The purpose of the utility model is to provide a flange forging with good wear resistance and high strength, which has the advantages of good wear resistance and high strength, and solves the problems that the existing flange forgings have insufficient use strength, the flange part is easy to be damaged, water leakage is likely to occur, the wear resistance of the flange forgings is not good, and abrasion and scratches are likely to appear on the surface after long-term use in the outdoor environment, reducing its service life.
[0005] To achieve the above purpose, the utility model provides the following technical scheme: A flange forging with good wear resistance and high strength, including a flange forging body. An annular reinforcing block is arranged on the top of the flange forging body. Reinforcing support blocks are arranged between the outer surface of the annular reinforcing block and the top of the flange forging body. The flange forging body sequentially includes a base material layer, an anti-fatigue layer, a strengthening layer and a wear-resistant layer from the inside to the outside. The wear-resistant layer includes a titanium carbonitride coating and a tantalum carbide coating.
[0006] Preferably, the number of the reinforcing support blocks is multiple, and the included angle between two adjacent reinforcing support blocks is equal.
[0007] Preferably, mounting holes are formed on the inner surface of the flange forging body, and the number of the mounting holes is four.
[0008] Preferably, the material of the anti-fatigue layer is titanium alloy, and the material of the reinforcement layer is high-speed steel.
[0009] Preferably, the tantalum carbide coating is provided on the outer side of the reinforcement layer, and the titanium carbonitride coating is provided on the outer side of the tantalum carbide coating.
[0010] Preferably, a groove is provided at the bottom of the flange forging body, and a gasket is provided on the inner side of the groove.
[0011] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0012] 1. The present utility model can enhance the strength of the outer part of the flange forging body through the structure, and with the assistance of the coating structure, can improve the internal strength of the flange forging body, and can greatly improve its surface wear resistance, avoid the occurrence of abrasion and scratch, and improve its service life.
[0013] 2. The present utility model can improve the sealing performance of the flange forging body through the arrangement of the gasket and the groove, and prevent the flange forging body from leaking water. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 is a schematic structural view of the first perspective of the present utility model;
[0015] Figure 2 is a schematic structural view of the second perspective of the present utility model;
[0016] Figure 3 is a schematic structural view of the flange forging body of the present utility model;
[0017] Figure 4 is a schematic structural view of the wear-resistant layer of the present utility model.
[0018] In the figure: 1, flange forging body; 11, base material layer; 12, anti-fatigue layer; 13, reinforcement layer; 14, wear-resistant layer; 141, titanium carbonitride coating; 142, tantalum carbide coating; 2, annular reinforcing block; 3, mounting hole; 4, reinforcing support block; 5, gasket; 6, groove. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0019] The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.
[0020] In the description of the present utility model, unless otherwise specified, the meaning of "a plurality" is two or more; the orientation or positional relationship indicated by the terms "upper", "lower", "left", "right", "inner", "outer", "front end", "rear end", "head", "tail", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present utility model. In addition, the terms "first", "second", "third", etc. are only used for descriptive purposes and cannot be construed as indicating or implying relative importance.
[0021] In the description of the present utility model, it should be noted that unless otherwise clearly specified and defined, the terms "connected" and "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.
[0022] The flange forging body 1, the base material layer 11, the anti-fatigue layer 12, the strengthening layer 13, the wear-resistant layer 14, the titanium carbonitride coating 141, the tantalum carbide coating 142, the annular reinforcing block 2, the mounting hole 3, the reinforcing support block 4, the gasket 5 and the groove 6 components of the present application are all common standard parts or parts known to those skilled in the art, and their structures and principles can all be known by those skilled in the art through technical manuals or obtained through conventional experimental methods. Embodiment
[0023] Please refer to Figure 1 and Figure 3 as well as Figure 4 As shown in, the present utility model provides a technical solution: a flange forging with good wear resistance and high strength, including a flange forging body 1. An annular reinforcing block 2 is provided on the top of the flange forging body 1. A reinforcing support block 4 is provided between the outer surface of the annular reinforcing block 2 and the top of the flange forging body 1. The flange forging body 1 sequentially includes a base material layer 11, an anti-fatigue layer 12, a strengthening layer 13 and a wear-resistant layer 14 from the inside to the outside. The wear-resistant layer 14 includes a titanium carbonitride coating 141 and a tantalum carbide coating 142;
[0024] Among them, the number of the reinforcing support blocks 4 is a plurality, and the included angle between two adjacent reinforcing support blocks 4 is equal;
[0025] Among them, mounting holes 3 are formed on the inner surface of the flange forging body 1, and the number of the mounting holes 3 is four;
[0026] Among them, the material of the anti-fatigue layer 12 is titanium alloy, and the material of the strengthening layer 13 is high-speed steel;
[0027] Among them, the tantalum carbide coating 142 is coated on the outer side of the reinforcing layer 13, and the titanium carbonitride coating 141 is coated on the outer side of the tantalum carbide coating 142.
[0028] Through the arrangement of the annular reinforcing block 2 and the reinforcing support block 4, the strength of the outer part of the flange forging body 1 can be enhanced. Moreover, the arrangement of the anti-fatigue layer 12 and the reinforcing layer 13 can, with the assistance of the coating structure, improve the internal strength of the flange forging body. At the same time, the arrangement of the wear-resistant layer 14, and with the assistance of the titanium carbonitride coating 141 and the tantalum carbide coating 142, can greatly improve its surface wear resistance, avoid the occurrence of abrasion and scratch, and improve its service life. Embodiment
[0029] Based on the first embodiment, as shown in the present utility model Figure 2 A groove 6 is provided at the bottom of the flange forging body 1, and a gasket 5 is provided inside the groove 6.
[0030] Through the arrangement of the gasket and the groove, the sealing performance of the flange forging body can be improved, and the phenomenon of water leakage of the flange forging body can be prevented.
[0031] Adopting the above technical solution enables this flange forging to have the advantages of good wear resistance and high strength, solving the problems of insufficient use strength of the existing flange forging, easy damage at the flange, easy occurrence of water leakage, poor wear resistance of the flange forging, and easy appearance of abrasion and scratch on the surface after long-term use in the outdoor environment, reducing its service life.
[0032] Importantly, it should be noted that the construction and arrangement of the present application shown in multiple different exemplary embodiments are merely illustrative. Although only a few embodiments are described in detail in this disclosure, those who refer to this disclosure should easily understand that many modifications are possible without materially departing from the novel teachings and advantages of the subject matter described in this application (for example, the dimensions, scales, structures, shapes and proportions of various elements, as well as parameter values (such as temperature, pressure, etc.), installation arrangements, use of materials, changes in color, orientation, etc.). For example, an element shown as integrally formed may be composed of multiple parts or elements, the position of the element may be inverted or otherwise changed, and the nature or number or position of discrete elements may be altered or changed. Accordingly, all such modifications are intended to be included within the scope of the present utility model. The order or sequence of any process or method steps may be changed or reordered according to alternative embodiments. In the claims, any "means-plus-function" clause is intended to cover the structures that perform the recited function described herein, and not only structural equivalents but also equivalent structures. Other substitutions, modifications, changes and omissions may be made in the design, operating conditions and arrangement of the exemplary embodiments without departing from the scope of the present utility model. Therefore, the present utility model is not limited to a particular embodiment, but extends to various modifications that still fall within the scope of the appended claims.
[0033] In addition, in order to provide a concise description of the exemplary embodiments, not all features of the actual embodiments may be described (i.e., those features that are not relevant to the currently contemplated best mode of carrying out the present utility model or those features that are not relevant to the implementation of the present utility model).
[0034] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present utility model, rather than to limit the protection scope of the present utility model. Although the present utility model has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that the technical solutions of the present utility model can be modified or equivalently replaced without departing from the essence and scope of the technical solutions of the present utility model.
Claims
1. A flange forging having good wear resistance and high strength, comprising a flange forging body (1), characterized in that: An annular reinforcement block (2) is arranged on the top of the flange forging body (1), a reinforcement support block (4) is arranged between the outer surface of the annular reinforcement block (2) and the top of the flange forging body (1), and the flange forging body (1) comprises, from inside to outside, a base material layer (11), an anti-fatigue layer (12), a reinforcement layer (13) and a wear-resistant layer (14), and the wear-resistant layer (14) comprises a titanium carbonitride coating (141) and a tantalum carbide coating (142).
2. A flange forging with good wear resistance and high strength according to claim 1, characterized in that: The number of the reinforcing support blocks (4) is plural, and the angles between two adjacent reinforcing support blocks (4) are equal.
3. A flange forging with good wear resistance and high strength according to claim 1, characterized in that: The inner surface of the flange forging body (1) is provided with mounting holes (3), and the number of the mounting holes (3) is four.
4. A flange forging with good wear resistance and high strength according to claim 1, characterized in that: The material of the anti-fatigue layer (12) is titanium alloy, and the material of the reinforcement layer (13) is high-speed steel.
5. The flange forging with good wear resistance and high strength according to claim 1, characterized in that: The tantalum carbide coating (142) is coated on the outside of the reinforcement layer (13), and the titanium carbonitride coating (141) is coated on the outside of the tantalum carbide coating (142).
6. The flange forging with good wear resistance and high strength according to claim 1, characterized in that: A groove (6) is provided at the bottom of the flange forging body (1), and a sealing gasket (5) is provided on the inner side of the groove (6).