Disc dryer with automatic cleaning mechanism
By designing an automatic cleaning mechanism in the disc dryer, and using a liquid spray head with an adjustable angle for all-round spraying and cleaning, the problems of poor drying effect and inefficient equipment caused by material residues and scale adhesion are solved, and efficient and safe automatic cleaning effect is achieved.
Patent Information
- Application Number
- CN202421844909.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-01
- Publication Date
- 2025-07-01
- Estimated Expiration
- 2034-08-01
AI Technical Summary
During the use of existing disc dryers, material residues and scale accumulations are prone to adhere to the surface of the drying disc, resulting in poor drying effect and low equipment efficiency. The existing cleaning methods mainly rely on manual operation, which has great efficiency and safety risks.
A disk dryer with an automatic cleaning mechanism is designed, and a plurality of liquid nozzles with adjustable angles can be used. The liquid nozzle can be rotated with a circular heating disk as the center, realizing all-round spray cleaning of the surface of the circular heating disk.
Through the automatic cleaning mechanism, the cleaning efficiency is improved, labor intensity is reduced, cleaning dead corners are avoided, and the surface of the drying disk is thoroughly cleaned.
Smart Images

Figure CN223050397U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of disk dryers, and particularly relates to a disk dryer with an automatic cleaning mechanism. Background Technique
[0002] Disk dryers are widely used in industries such as chemical engineering, pharmaceuticals, and food, and are mainly used for drying various paste-like, powdery, and granular materials. Existing disk dryers usually consist of one or more horizontally arranged drying disks, and the materials are heated and dried on the drying disks. However, as the drying process progresses, material residues and scale are likely to adhere to the surface of the drying disks, affecting the drying effect and the working efficiency of the equipment.
[0003] To maintain the normal operation of the dryer and extend the service life of the equipment, it is necessary to clean the drying disks regularly. Currently, the cleaning method of disk dryers mainly relies on manual operation, which is not only time-consuming and laborious, but also the cleaning is not thorough. Especially in large-scale equipment, it is difficult to ensure the efficiency and effect of manual cleaning, and there are safety hazards during the manual cleaning process, especially when operating in high-temperature and high-humidity environments. Therefore, we designed a disk dryer with an automatic cleaning mechanism to provide another technical solution for the above technical problems. Content of the Utility Model
[0004] The purpose of the utility model is to provide a disk dryer with an automatic cleaning mechanism to solve the problems in the existing technology during use mentioned in the above background technique.
[0005] To achieve the above purpose, the utility model provides the following technical solution: A disk dryer with an automatic cleaning mechanism, including a dryer housing, a dryer top cover is arranged at the top of the dryer housing, a feeding pipe is arranged at one end inside the dryer housing, vertical support columns are fixed at both ends of the bottom of the dryer top cover, a plurality of circular heating disks are arranged between the two vertical support columns, a driving motor is bolted to the bottom of the dryer housing, a vertical rotating column is fixed at the output end of the driving motor, and a material pushing plate is arranged on the outer side of the vertical rotating column and at the top of the circular heating disks;
[0006] A vertical mounting column is arranged at one end inside the dryer housing, and a plurality of liquid spray heads are rotatably connected inside the vertical mounting column through a pin shaft, and a rotating mechanism for rotating the liquid spray heads is arranged inside the vertical mounting column;
[0007] A liquid injection assembly for injecting liquid into the liquid spray heads is arranged inside the dryer housing.
[0008] Preferably, the rotating mechanism includes a hydraulic cylinder which is located inside the vertical mounting column and fixedly connected to the vertical mounting column. A vertical lifting block is fixed to the output end of the hydraulic cylinder. Both sides inside the vertical lifting block are rotatably connected to an inclined rotating column by a pin shaft, and the top of the inclined rotating column is rotatably connected to the liquid spray head by a pin shaft.
[0009] Preferably, a vertical sliding groove adapted to the vertical lifting block is provided inside the vertical mounting column. The vertical lifting block is located inside the vertical sliding groove and is slidably connected to the vertical mounting column through the vertical sliding groove.
[0010] Preferably, the liquid injection assembly includes an annular liquid tank which is fixed inside the dryer housing. An annular rotating plate is rotatably connected to the top of the annular liquid tank. The bottom of the vertical mounting column is fixedly connected to the annular rotating plate. A vertical liquid pipe is provided on the top of the annular rotating plate. One end of the annular liquid tank is provided with a horizontal liquid injection pipe which penetrates through the inside of the dryer housing;
[0011] The vertical liquid pipe is connected to the liquid spray head through a connecting hose.
[0012] Preferably, a circular ring is fixed to the outside of the annular rotating plate. A circular groove is provided inside the annular liquid tank. The annular rotating plate and the annular liquid tank are rotatably connected through the circular ring and the circular groove.
[0013] Preferably, a liquid spray head is also sleeved on the outside of the vertical rotating column. One end of the liquid spray head close to the vertical mounting column is fixedly connected to the vertical mounting column.
[0014] Compared with the prior art, the beneficial effects of the present utility model are:
[0015] By arranging a plurality of liquid spray heads with adjustable angles and enabling the liquid spray heads to rotate around the circular heating plate as the center, the present utility model realizes the all-round spraying and cleaning of the surface of the circular heating plate, improves the cleaning efficiency, reduces the labor intensity, effectively avoids the cleaning dead angle, and ensures the thorough cleaning of the surface of the drying plate. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 is a schematic structural diagram of the whole of the present utility model;
[0017] Figure 2 is a structural cross-sectional view of the inside of the dryer housing of the present utility model;
[0018] Figure 3 is a schematic structural diagram of the vertical liquid pipe and the vertical mounting column of the present utility model;
[0019] Figure 4This is a structural cross-sectional view inside the annular liquid tank of the present utility model;
[0020] Figure 5 This is a structural schematic diagram of the hydraulic cylinder and the vertical lifting block of the present utility model;
[0021] Figure 6 This is a structural cross-sectional view inside the vertical mounting column of the present utility model.
[0022] In the figure: 1, dryer housing; 2, dryer top cover; 3, blanking pipe; 4, driving motor; 5, vertical rotating column; 6, material pushing plate; 7, circular heating plate; 8, vertical support column; 9, annular liquid tank; 10, annular rotating plate; 11, vertical liquid pipe; 12, vertical mounting column; 13, liquid spray head; 14, horizontal liquid injection pipe; 15, connecting hose; 16, hydraulic cylinder; 17, vertical lifting block; 18, oblique rotating column. Detailed implementation manners
[0023] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0024] Refer to Figure 1-6 , a disk dryer with an automatic cleaning mechanism, including a dryer housing 1, a dryer top cover 2 is arranged at the top of the dryer housing 1, a blanking pipe 3 is arranged at one end inside the dryer housing 1, vertical support columns 8 are fixed at both ends of the bottom of the dryer top cover 2, a plurality of circular heating plates 7 are arranged between the two vertical support columns 8, a driving motor 4 is bolted to the bottom of the dryer housing 1, an output end of the driving motor 4 is fixed with a vertical rotating column 5, and a material pushing plate 6 is arranged on the outer side of the vertical rotating column 5 and on the top of the circular heating plate 7;
[0025] A vertical mounting column 12 is arranged at one end inside the dryer housing 1, a plurality of liquid spray heads 13 are rotatably connected inside the vertical mounting column 12 through a pin shaft, and a rotating mechanism for rotating the liquid spray heads 13 is arranged inside the vertical mounting column 12;
[0026] A liquid injection assembly for injecting liquid inside the liquid spray heads 13 is arranged inside the dryer housing 1;
[0027] The rotating mechanism includes a hydraulic cylinder 16. The hydraulic cylinder 16 is located inside the vertical mounting column 12 and fixedly connected to the vertical mounting column 12. A vertical lifting block 17 is fixed to the output end of the hydraulic cylinder 16. On both sides inside the vertical lifting block 17, there are obliquely rotating columns 18 rotatably connected through pin shafts. The top of the obliquely rotating column 18 is rotatably connected to the liquid spray head 13 through a pin shaft.
[0028] Inside the vertical mounting column 12, there is a vertical sliding groove adapted to the vertical lifting block 17. The vertical lifting block 17 is located inside the vertical sliding groove and slidably connected to the vertical mounting column 12 through the vertical sliding groove. Through the setting of the vertical sliding groove, the vertical lifting block 17 can perform vertical sliding inside the vertical mounting column 12. Furthermore, the movement trajectory of the vertical lifting block 17 can be guided, making the movement of the vertical lifting block 17 more stable. Through the movement of the vertical lifting block 17 via the obliquely rotating column 18, the liquid spray head 13 can rotate inside the vertical mounting column 12.
[0029] Here, the operation of the hydraulic cylinder 16 enables the vertical lifting block 17 to perform vertical lifting inside the vertical mounting column 12. The lifting of the vertical lifting block 17 enables the liquid spray head 13 to rotate inside the vertical mounting column 12 through the obliquely rotating column 18.
[0030] The liquid injection assembly includes an annular liquid tank 9. The annular liquid tank 9 is fixed inside the dryer housing 1. A rotary annular plate 10 is rotatably connected to the top of the annular liquid tank 9. The bottom of the vertical mounting column 12 is fixedly connected to the rotary annular plate 10. A vertical liquid pipe 11 is provided on the top of the rotary annular plate 10. One end of the annular liquid tank 9 is provided with a horizontal liquid injection pipe 14, and the horizontal liquid injection pipe 14 penetrates inside the dryer housing 1.
[0031] The vertical liquid pipe 11 and the liquid spray head 13 are connected by a connecting hose 15. Through the setting of the connecting hose 15, the liquid inside the vertical liquid pipe 11 is injected into the liquid spray head 13 through the connecting hose 15, enabling the liquid inside the liquid spray head 13 to be replenished.
[0032] A circular ring is fixed to the outside of the rotary annular plate 10. A circular groove is provided inside the annular liquid tank 9. The rotary annular plate 10 and the annular liquid tank 9 are rotatably connected through the circular ring and the circular groove, enabling the rotary annular plate 10 to rotate inside the annular liquid tank 9. Furthermore, it can prevent the liquid inside the annular liquid tank 9 from leaking, and enable the rotary annular plate 10 to rotate inside the annular liquid tank 9.
[0033] A liquid spray head 13 is also sleeved outside the vertical rotating column 5. One end of the liquid spray head 13 close to the vertical mounting column 12 is fixedly connected to the vertical mounting column 12. Through the operation of the driving motor 4, the vertical rotating column 5 can rotate. The rotation of the vertical rotating column 5 is transmitted through the liquid spray head 13 and the vertical mounting column 12, enabling the annular rotating plate 10 to rotate inside the annular liquid tank 9. Furthermore, the vertical mounting column 12 can rotate with the vertical rotating column 5 as the center, allowing the liquid spray head 13 to spray the surface of the circular heating plate 7, thereby cleaning the surface of the circular heating plate 7;
[0034] Herein, through an external pump, liquid can be injected into the interior of the horizontal liquid injection pipe 14, and through the horizontal liquid injection pipe 14, it is injected into the interior of the annular liquid tank 9. With the arrangement of the vertical liquid pipe 11 and the connecting hose 15, the liquid can be injected into the interior of the liquid spray head 13 and sprayed onto the surface of the circular heating plate 7 by the liquid spray head 13;
[0035] Working principle: Through an external pump, liquid can be injected into the interior of the horizontal liquid injection pipe 14, and through the horizontal liquid injection pipe 14, it is injected into the interior of the annular liquid tank 9. With the arrangement of the vertical liquid pipe 11 and the connecting hose 15, the liquid can be injected into the interior of the liquid spray head 13 and sprayed onto the surface of the circular heating plate 7 by the liquid spray head 13;
[0036] The operation of the hydraulic cylinder 16 enables the vertical lifting block 17 to perform vertical lifting inside the vertical mounting column 12. The lifting of the vertical lifting block 17 causes the liquid spray head 13 to rotate inside the vertical mounting column 12 through the inclined rotating column 18, thereby enabling the spraying angle of the liquid spray head 13 to be adjusted to increase the cleaning range. Through the operation of the driving motor 4, the vertical rotating column 5 can rotate. The rotation of the vertical rotating column 5 is transmitted through the liquid spray head 13 and the vertical mounting column 12, enabling the annular rotating plate 10 to rotate inside the annular liquid tank 9, allowing the liquid spray head 13 to rotate with the vertical rotating column 5 as the center, and further enabling the liquid spray head 13 to better clean the surface of the circular heating plate 7.
[0037] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A disc dryer with an automatic cleaning mechanism, characterized in that: The dryer comprises a dryer housing (1), a dryer top cover (2) is arranged on the top of the dryer housing (1), a material discharge pipe (3) is arranged at one end inside the dryer housing (1), vertical support columns (8) are fixed at both ends of the bottom of the dryer top cover (2), a plurality of circular heating plates (7) are arranged between two of the vertical support columns (8), a driving motor (4) is fixed to the bottom of the dryer housing (1) by bolts, a vertical rotating column (5) is fixed to the output end of the driving motor (4), and a material pushing plate (6) is arranged on the outside of the vertical rotating column (5) and on the top of the circular heating plate (7); A vertical installation column (12) is provided at one end of the dryer housing (1), a plurality of liquid spray heads (13) are rotatably connected to the interior of the vertical installation column (12) via a pin shaft, and a rotating mechanism for rotating the liquid spray heads (13) is provided inside the vertical installation column (12); A liquid injection assembly for injecting liquid into the liquid spray head (13) is arranged inside the dryer housing (1).
2. A disc drying machine with an automatic cleaning mechanism according to claim 1, characterized in that: The rotating mechanism comprises a hydraulic cylinder (16), wherein the hydraulic cylinder (16) is located inside the vertical mounting column (12) and is fixedly connected to the vertical mounting column (12); a vertical lifting block (17) is fixed to the output end of the hydraulic cylinder (16); both sides inside the vertical lifting block (17) are rotatably connected to an oblique rotating column (18) via a pin shaft; the top of the oblique rotating column (18) is rotatably connected to the liquid nozzle (13) via a pin shaft.
3. A disc drying machine with an automatic cleaning mechanism according to claim 2, characterized in that: A vertical sliding groove adapted to the vertical lifting block (17) is provided inside the vertical installation column (12); the vertical lifting block (17) is located inside the vertical sliding groove and is slidably connected to the vertical installation column (12) via the vertical sliding groove.
4. A disc drying machine with an automatic cleaning mechanism according to claim 2, characterized in that: The liquid injection assembly comprises an annular liquid box (9), the annular liquid box (9) is fixed inside the dryer housing (1), the top of the annular liquid box (9) is rotatably connected to an annular rotating plate (10), the bottom of the vertical mounting column (12) is fixedly connected to the annular rotating plate (10), the top of the annular rotating plate (10) is provided with a vertical liquid pipe (11), and one end of the annular liquid box (9) is provided with a transverse liquid injection pipe (14), and the transverse liquid injection pipe (14) runs through the interior of the dryer housing (1); The vertical liquid pipe (11) and the liquid spray head (13) are connected via a connecting hose (15).
5. A disc drying machine with an automatic cleaning mechanism according to claim 4, characterized in that: A circular ring is fixed on the outer side of the annular rotating plate (10), a circular groove is provided inside the annular liquid box (9), and the annular rotating plate (10) and the annular liquid box (9) are rotatably connected via the circular ring and the circular groove.
6. A disc drying machine with an automatic cleaning mechanism according to claim 2, characterized in that: A liquid spray head (13) is also sleeved on the outer side of the vertical rotating column (5), and the liquid spray head (13) is close to one end of the vertical mounting column (12) and is fixedly connected to the vertical mounting column (12).
Citation Information
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