Pipe feeder for maintaining tubular high-temperature furnace
By designing a pipe-type high-temperature furnace to maintain the pipe feeder, the lifting, transverse movement and rotary mechanism work together to adjust the height, level and angle of the heating pipe, solving the problem of inconvenient replacement of heating pipes in the prior art and improving the efficiency of pipe replacement.
Patent Information
- Application Number
- CN202422012160.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-19
- Publication Date
- 2025-07-01
- Estimated Expiration
- 2034-08-19
AI Technical Summary
The prior art is difficult to adjust the height, level and angle of the heating pipes of the pipe-type high-temperature furnace, which leads to inconvenient heating pipe replacement process and affects the efficiency of pipe replacement.
A pipe-type high-temperature furnace maintenance pipe feeder is designed, including a lifting mechanism, a lateral displacement mechanism and a slewing mechanism. Through the coordinated work of these mechanisms, the lifting, lateral displacement and rotation of the heating pipe can be achieved, and the height, level and angle of the heating pipe can be adjusted accurately.
By adjusting the height, level and angle position of the heating pipe, the heating pipe is accurately pushed to the next process, which is simple and convenient to operate, and significantly improves the efficiency of pipe replacement.
Smart Images

Figure CN223050436U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a maintenance tube feeding machine for a tubular high-temperature furnace, belonging to the field of auxiliary equipment for maintenance of tubular high-temperature furnaces. Background Art
[0002] With the rapid development of the photovoltaic industry, the use of silicon wafer components has become more widespread. In the processing of silicon wafer components, a tubular high-temperature furnace is required, and the heating tube inside the tubular high-temperature furnace needs to be replaced regularly during use. Due to factors such as the heavy weight of the heating tube, the high installation position of the heating tube, and the small space inside the tubular high-temperature furnace, conventional equipment cannot enter, which brings great difficulties to tube replacement. At present, when replacing the heating tube, it is usually necessary for multiple people to cooperate in manually lifting the tube, which has a high labor intensity for the workers, and because it needs to be lifted to a high place, there are certain safety hazards.
[0003] To this end, a Chinese utility model patent with authorization announcement number CN220578829U discloses a diffusion furnace tube replacement and transportation device. Although it can replace manual transportation of the heating tube, it can only lift and laterally transport the heating tube, and cannot adjust the angle and horizontal position of the heating tube. Therefore, the transportation operation of the heating tube is inconvenient, which affects the tube replacement efficiency. Utility Model Content
[0004] In view of the above deficiencies in the prior art, the technical problem to be solved by the utility model is to provide a tube-type high-temperature furnace maintenance tube feeding machine which can lift, transversely move and rotate the heating tube.
[0005] The tubular high-temperature furnace maintenance pipe feeding machine described in the utility model comprises a base, which is used as a supporting component of the entire equipment. A lifting mechanism is connected to the base, and the lifting mechanism is used to drive the lateral displacement mechanism, the rotating mechanism and the heating tube bearing mechanism to move upward. A lifting drive mechanism is connected between the lifting mechanism and the base, and the lifting drive mechanism is used to drive the lifting mechanism to move. The lifting mechanism is connected to a lateral displacement mechanism, and the lateral displacement mechanism is used to drive the rotating mechanism and the heating tube bearing mechanism to move horizontally. The movable part of the lateral displacement mechanism is connected to a rotating mechanism, and the rotating mechanism is used to realize the rotation of the heating tube bearing mechanism. The movable part of the rotating mechanism is connected to a heating tube bearing mechanism, and the heating tube bearing mechanism is used to carry the heating tube.
[0006] Furthermore, the lifting mechanism includes a scissor-type connecting rod, the upper end of the scissor-type connecting rod is connected to the lifting platform, and the lower end of the scissor-type connecting rod is connected to the fixed shaft and the movable shaft.
[0007] Further, the lifting drive mechanism includes two linear guide rails fixedly connected to the base, a first motor base, a bearing seat, and two hinge seats. A moving plate is slidably connected between the two linear guide rails. A lifting motor is installed on the first motor base. The rotating shaft of the lifting motor is connected to a lead screw. The other end of the lead screw is installed in the bearing seat. A moving nut is connected to the lead screw. The moving nut is fixedly connected to the moving plate. The fixed shaft is rotatably connected to the two hinge seats. The moving shaft is fixedly connected to the moving plate.
[0008] Further, the lateral displacement mechanism includes two lateral displacement components and a second motor base. A displacement motor is installed on the second motor base. Each lateral displacement component includes a mounting seat. Above the mounting seat, two secondary sliding tables are connected through two groups of second linear guiding structures. Chains are rotatably connected between the two ends of the two secondary sliding tables. A transmission chain is connected between the two chains. Above the two secondary sliding tables, a primary sliding table is connected through two groups of first linear guiding structures. The upper edge of the transmission chain is fixedly connected to the primary sliding table through a first connecting plate. The lower edge of the transmission chain is fixedly connected to the mounting seat through a second connecting plate. A rack is connected to one of the secondary sliding tables. A driving shaft is rotatably connected below the mounting seat. A through hole corresponding to the driving shaft penetrates through the mounting seat. The driving shaft is connected to the displacement motor. A gear is installed on the driving shaft. The gear passes through the through hole and meshes with the rack.
[0009] Further, the two driving shafts are connected through a coupling.
[0010] Further, the second linear guiding structure includes a row of lower rollers rotatably arranged on the mounting seat and a lower wheel groove arranged on the secondary sliding table. The lower rollers are correspondingly adapted to the lower wheel groove.
[0011] Further, the first linear guiding structure includes a row of upper rollers rotatably arranged on the primary sliding table and an upper wheel groove arranged on the secondary sliding table. The upper rollers are correspondingly adapted to the upper wheel groove.
[0012] Further, the heating tube bearing mechanism includes a bearing frame, and a row of V-shaped clamping seats are arranged on the bearing frame.
[0013] Further, a supporting roller is rotatably arranged in the V-shaped clamping seat.
[0014] The beneficial effects of the present utility model compared with the prior art are:
[0015] The tube maintenance and feeding machine of the utility model can lift the heating tube through the lifting mechanism and the lifting drive mechanism, so as to adjust the height position of the heating tube; the horizontal displacement of the heating tube can be realized through the horizontal displacement mechanism, so as to adjust the horizontal position of the heating tube; the rotation of the heating tube can be realized through the rotation mechanism, so as to adjust the angle of the heating tube. By adjusting the height position, horizontal position and angular position of the heating tube, the heating tube can be accurately pushed to the next process, and the operation is simple and convenient, thus effectively improving the tube changing efficiency. Description of the Drawings
[0016] Figure 1 is the front view of the utility model;
[0017] Figure 2 is the left view of the utility model;
[0018] Figure 3 is the structural schematic diagram of the lifting mechanism of the utility model;
[0019] Figure 4 is the structural schematic diagram of the lifting drive mechanism of the utility model;
[0020] Figure 5 is the structural schematic diagram of the horizontal displacement mechanism of the utility model;
[0021] Figure 6 is the structural schematic diagram of the horizontal displacement assembly of the utility model;
[0022] Figure 7 is the structural sectional view of the rotation mechanism of the utility model;
[0023] Figure 8 is the structural schematic diagram of the heating tube bearing mechanism of the utility model.
[0024] In the figure: 1. Base; 2. Lifting drive mechanism; 3. Lifting mechanism; 4. Horizontal displacement mechanism; 5. Rotation mechanism; 6. Heating tube bearing mechanism; 7. Scissor link; 8. Fixed shaft; 9. Moving shaft; 10. Lifting platform; 11. Hinge seat;
[0025] 12. Lifting motor; 13. First motor seat; 14. Bearing seat; 15. Moving plate; 16. Lead screw; 17. Linear guide rail;
[0026] 18. Second motor seat; 19. Mounting seat; 20. Lower roller; 21. Lower wheel groove; 22. Upper wheel groove; 23. Secondary slide table;
[0027] 24. Upper roller; 25. Driving shaft; 26. Coupling; 27. Rack; 28. Sprocket; 29. Transmission chain; 30. First slide; 31. First connecting plate; 32. Displacement motor; 33. Gear; 34. Through hole; 35. Second connecting plate; 36. Mounting plate; 37. Mounting bracket; 38. Support bearing; 39. Central shaft; 40. Rotating sleeve; 41. Rotating bearing; 42. Carrying frame; 43. V-shaped clamping seat; 44. Idler roller. Detailed implementation manners
[0028] The following further describes the embodiments of the present utility model with reference to the accompanying drawings:
[0029] Embodiment 1:
[0030] As Figure 1 , Figure 2 shown, the pipe feeding machine for maintaining a tubular high-temperature furnace according to the present utility model includes a base 1, a lifting mechanism 3 is connected to the base 1, a lifting drive mechanism 2 is connected to the lifting mechanism 3, a lateral displacement mechanism 4 is connected to the lifting mechanism 3, a rotary mechanism 5 is connected to a moving part of the lateral displacement mechanism 4, and a heating pipe carrying mechanism 6 is connected to a moving part of the rotary mechanism 5.
[0031] During use, the base 1 is used as a support component of the entire device. The lifting mechanism 3 is used to drive the lateral displacement mechanism 4, the rotary mechanism 5, and the heating pipe carrying mechanism 6 to move upward. The lifting drive mechanism 2 is used to drive the lifting mechanism 3 to act. Through the lifting mechanism 3 and the lifting drive mechanism 2, the lifting of the heating pipe can be realized, so as to realize the adjustment of the height position of the heating pipe; the lateral displacement mechanism 4 is used to drive the rotary mechanism 5 and the heating pipe carrying mechanism 6 to move laterally, and the lateral movement of the heating pipe can be realized, so as to realize the adjustment of the horizontal position of the heating pipe; the rotary mechanism 5 is used to realize the rotation of the heating pipe carrying mechanism 6, so as to realize the adjustment of the angle of the heating pipe; the heating pipe carrying mechanism 6 is used to carry the heating pipe.
[0032] The pipe feeding machine for maintaining a tubular high-temperature furnace according to the present utility model can accurately push the heating pipe to the next process by adjusting the height position, horizontal position and angular position of the heating pipe, and the operation is simple and convenient, thus effectively improving the pipe changing efficiency.
[0033] Embodiment 2:
[0034] As Figures 1 to 8 shown, on the basis of Embodiment 1,
[0035] Further, the lifting mechanism 3 includes a scissor-type connecting rod 7. The upper end of the scissor-type connecting rod 7 is connected to a lifting platform 10, and the lower end of the scissor-type connecting rod 7 is connected to a fixed shaft 8 and a moving shaft 9, with simple structure, stable operation and low manufacturing cost;
[0036] Further, the lifting drive mechanism 2 includes two linear guide rails 17 fixedly connected to the base 1, a first motor base 13, a bearing block 14, and two hinge seats 11. A moving plate 15 is slidably connected between the two linear guide rails 17. A lifting motor 12 is installed on the first motor base 13. The rotating shaft of the lifting motor 12 is connected to a lead screw 16. The other end of the lead screw 16 is installed in the bearing block 14. A moving nut is connected to the lead screw 16, and the moving nut is fixedly connected to the moving plate 15. The fixed shaft 8 is rotatably connected to the two hinge seats 11. The moving shaft 9 is fixedly connected to the moving plate 15. By the action of the lifting motor 12, the lead screw 16 is driven to rotate, thereby driving the moving nut to move, and further driving the moving shaft 9 to move through the moving plate 15, so as to realize the action of the scissor link 7, and finally realize the lifting action of the lifting platform 10;
[0037] Further, the lateral displacement mechanism 4 includes two lateral displacement components and a second motor base 18. A displacement motor 32 is installed on the second motor base 18. The lateral displacement component includes a mounting seat 19. Two secondary sliding tables 23 are connected above the mounting seat 19 through two groups of second linear guiding structures. Chain wheels 28 are rotatably connected between the two ends of the two secondary sliding tables 23. A transmission chain 29 is connected between the two chain wheels 28. Two primary sliding tables 30 are connected above the two secondary sliding tables 23 through two groups of first linear guiding structures. The upper edge of the transmission chain 29 is fixedly connected to the primary sliding table 30 through a first connecting plate 31. The lower edge of the transmission chain 29 is fixedly connected to the mounting seat 19 through a second connecting plate 35. A rack 27 is connected to one of the secondary sliding tables 23. A driving shaft 25 is rotatably connected below the mounting seat 19. A through hole 34 corresponding to the driving shaft 25 penetrates through the mounting seat 19. The driving shaft 25 is coupled to the displacement motor 32. A gear 33 is installed on the driving shaft 25. The gear 33 passes through the through hole 34 and meshes with the rack 27. By the action of the displacement motor 32, the driving shaft 25 is driven to rotate, thereby driving the gear 33 to rotate. The rotation of the gear 33 can drive the rack 27 to move, so as to realize the movement of the secondary sliding table 23. Since the chain wheel 28 moves with the secondary sliding table 23 and the transmission chain 29 is fixedly connected to the mounting seat 19 through the second connecting plate 35, the transmission chain 29 will roll with the movement of the secondary sliding table 23, and thus drive the primary sliding table 30 to move under the action of the first connecting plate 31, realizing the synchronous expansion and contraction of the primary sliding table 30 and the secondary sliding table 23, which is not only compact in structure but also fast in operation;
[0038] Further, the two driving shafts 25 are connected by a coupling 26, which can ensure the synchronous action of the two lateral displacement components;
[0039] Further, the second linear guiding structure includes a row of lower rollers 20 rotatably arranged on the mounting base 19 and a lower wheel groove 21 arranged on the secondary slide table 23. The lower rollers 20 are correspondingly adapted to the lower wheel groove 21. The directional movement of the secondary slide table 23 relative to the mounting base 19 is realized through the cooperation of the lower rollers 20 and the lower wheel groove 21. The structure is simple and the operation is stable.
[0040] Further, the first linear guiding structure includes a row of upper rollers 24 rotatably arranged on the primary slide table 30 and an upper wheel groove 22 arranged on the secondary slide table 23. The upper rollers 24 are correspondingly adapted to the upper wheel groove 22. The directional movement of the primary slide table 30 relative to the secondary slide table 23 is realized through the cooperation of the upper rollers 24 and the upper wheel groove 22. The structure is simple and the operation is stable.
[0041] Further, the slewing mechanism 5 includes a mounting plate 36. A mounting frame 37 is fixedly connected to the mounting plate 36. A support bearing 38 is mounted on the mounting frame 37. A rotating sleeve 40 is mounted on the support bearing 38. Rotating bearings 41 are mounted at both the upper and lower ends inside the rotating sleeve 40. A central shaft 39 is also connected to the mounting frame 37. The central shaft 39 passes through the support bearing 38 and is mounted in the two rotating bearings 41. The rotating sleeve 40 is supported by the support bearing 38, and the positioning of the rotating sleeve 40 is realized through the cooperation of the central shaft 39 and the rotating bearings 41, which is beneficial to improving the load-bearing capacity and operation stability of the rotating sleeve 40.
[0042] Further, the heating tube bearing mechanism 6 includes a bearing frame 42. A row of V-shaped clamping seats 43 are arranged on the bearing frame 42. During use, the heating tube is placed in the V-shaped clamping seats 43. The V-shaped clamping seats 43 can prevent the heating tube from falling due to radial rolling, ensuring the safety of the operation.
[0043] Further, a roller 44 is rotatably arranged in the V-shaped clamping seat 43. The roller 44 can reduce the friction between the heating tube and the V-shaped clamping seat 43, which not only makes it more labor-saving to push the heating tube to the next process, but also effectively prevents the heating tube from being worn.
Claims
1. A tube-type high-temperature furnace maintenance tube feeding machine, characterized in that: The invention comprises a base (1), the base (1) is connected to a lifting mechanism (3), the lifting mechanism (3) is connected to a lifting drive mechanism (2), the lifting mechanism (3) is connected to a lateral displacement mechanism (4), the movable part of the lateral displacement mechanism (4) is connected to a rotating mechanism (5), and the movable part of the rotating mechanism (5) is connected to a heating tube bearing mechanism (6).
2. The tube-type high-temperature furnace maintenance tube feeding machine according to claim 1, characterized in that: The lifting mechanism (3) comprises a scissor-type connecting rod (7), the upper end of the scissor-type connecting rod (7) is connected to a lifting platform (10), and the lower end of the scissor-type connecting rod (7) is connected to a fixed shaft (8) and a movable shaft (9).
3. The tube-type high-temperature furnace maintenance tube feeding machine according to claim 2, characterized in that: The lifting drive mechanism (2) comprises two linear guide rails (17) fixedly connected to the base (1), a first motor seat (13), a bearing seat (14) and two hinge seats (11); a moving plate (15) is slidably connected between the two linear guide rails (17); a lifting motor (12) is mounted on the first motor seat (13); a rotating shaft of the lifting motor (12) is connected to a screw rod (16); the other end of the screw rod (16) is mounted in the bearing seat (14); a moving nut is connected to the screw rod (16); the moving nut is fixedly connected to the moving plate (15); the fixed shaft (8) is rotatably connected to the two hinge seats (11); and the moving shaft (9) is fixedly connected to the moving plate (15).
4. The tube-type high-temperature furnace maintenance tube feeding machine according to claim 1, characterized in that: The lateral displacement mechanism (4) comprises two lateral displacement components and a second motor seat (18), a displacement motor (32) is mounted on the second motor seat (18), the lateral displacement component comprises a mounting seat (19), two secondary slides (23) are connected to the mounting seat (19) via two sets of second linear guide structures, sprockets (28) are rotatably connected between the two ends of the two secondary slides (23), a transmission chain (29) is connected between the two sprockets (28), a primary slide (30) is connected to the two secondary slides (23) via two sets of first linear guide structures, and the upper edge of the transmission chain (29) The first slide (23) is fixedly connected to the first slide (30) via a first connecting plate (31), and the lower edge of the transmission chain (29) is fixedly connected to the mounting seat (19) via a second connecting plate (35). A rack (27) is connected to one of the second slides (23), and a drive shaft (25) is rotatably connected below the mounting seat (19). A through hole (34) corresponding to the drive shaft (25) is passed through the mounting seat (19), and the drive shaft (25) is connected to the displacement motor (32). A gear (33) is installed on the drive shaft (25), and the gear (33) passes through the through hole (34) and meshes with the rack (27).
5. The tube-type high-temperature furnace maintenance tube feeding machine according to claim 4, characterized in that: The two driving shafts (25) are connected via a coupling (26).
6. The tube-type high-temperature furnace maintenance tube feeding machine according to claim 4, characterized in that: The second linear guide structure comprises a row of lower rollers (20) rotatably arranged on a mounting seat (19) and lower wheel grooves (21) arranged on a secondary slide (23), and the lower rollers (20) are adapted to correspond to the lower wheel grooves (21).
7. The tube-type high-temperature furnace maintenance tube feeding machine according to claim 4, characterized in that: The first linear guide structure comprises a row of upper rollers (24) rotatably arranged on a primary slide (30) and upper wheel grooves (22) arranged on a secondary slide (23), wherein the upper rollers (24) are adapted to correspond to the upper wheel grooves (22).
8. The tube-type high-temperature furnace maintenance tube feeding machine according to any one of claims 1 to 7, characterized in that: The heating tube bearing mechanism (6) comprises a bearing frame (42), and a row of V-shaped holders (43) are arranged on the bearing frame (42).
9. The tube-type high-temperature furnace maintenance tube feeding machine according to claim 8, characterized in that: A roller (44) is rotatably arranged in the V-shaped holder (43).
Citation Information
Patent Citations
Diffusion furnace tube replacing and carrying device
CN220578829U