Equipment capable of realizing multi-dimensional automatic detection of plates

Abstract

The utility model relates to the field of musical instrument board detection equipment, in particular to equipment capable of realizing multi-dimensional automatic detection of boards, which comprises a working table, a lifting frame, a translation slide rail and a transverse slide rail are mounted on the working table, the lifting frame is fixedly mounted at one end of the working table, and a lifting assembly is mounted on the lifting frame. The lifting assembly is slidably sleeved with a detection frame, an ultrahigh frequency detection sensor is fixedly installed on the detection frame, the translation sliding rail is fixed to the workbench and is perpendicular to the lifting frame, a first driving assembly is arranged on the translation sliding rail, and the equipment is driven by the lifting assembly, the first driving assembly and the second driving assembly to work in a coordinated mode. The multi-dimensional automatic detection of the plate is realized, the detection efficiency is improved, the detection requirements of plates with different sizes and shapes can be met through the multi-dimensional adjustment of the clamp, the curved surface detection of the plate is realized, and the detection flexibility and applicability are improved.

Description

Technical Field

[0001] The utility model relates to the field of musical instrument board detection equipment, and particularly relates to a device capable of realizing multi-dimensional automatic detection of boards. Background Art

[0002] In modern manufacturing, the quality inspection of boards is a crucial link. With the development of industrial automation, higher requirements are put forward for the inspection of boards, not only to ensure the accuracy and efficiency of inspection, but also to be able to adapt to the inspection requirements of boards with different sizes, shapes and materials. Traditional board inspection methods often rely on manual operation, which is not only inefficient, but also easily affected by subjective factors, resulting in unstable inspection results and unable to meet the needs of modern manufacturing for high-quality products.

[0003] Problems Existing in Traditional Board Inspection Methods

[0004] Low Efficiency:

[0005] Traditional board inspection relies on manual operation, and inspectors need to check each index of the board one by one, consuming a large amount of time and manpower.

[0006] The speed of manual inspection is limited by human physical strength and attention, and it is easy to get tired after long-term work, resulting in a decline in inspection efficiency.

[0007] Easily Affected by Subjective Factors:

[0008] The results of manual inspection may be affected by the experience, skills and subjective judgment of inspectors, resulting in inconsistency of inspection results.

[0009] Different inspectors may have different inspection standards, which will lead to different evaluations of the same board by different people.

[0010] Difficult to Adapt to Diversified Inspection Requirements:

[0011] Different boards may have different sizes, shapes and materials, and it is difficult for manual inspection to quickly adapt to these changes.

[0012] When facing boards with special shapes or sizes, manual inspection may encounter difficulties, resulting in inaccurate inspection results. Content of the Utility Model

[0013] (1) Technical Problems to be Solved

[0014] In view of the deficiencies of the prior art, the utility model provides a device capable of realizing multi-dimensional automatic detection of boards.

[0015] (2) Technical Solutions

[0016] To achieve the above object, the present utility model provides the following technical solutions: An apparatus for realizing multi-dimensional automatic detection of a sheet material of the present utility model includes a workbench, on which a lifting frame, a translation slide rail and a transverse movement slide rail are installed;

[0017] The lifting frame is fixedly installed at one end of the workbench. An elevating assembly is installed on the lifting frame, and a detection frame is slidably sleeved on the elevating assembly. A ultra-high frequency detection inductor is fixedly installed on the detection frame;

[0018] The translation slide rail is fixed on the workbench and is perpendicular to the lifting frame. A driving assembly one is arranged on the translation slide rail, and the transverse movement slide rail is slidably installed on the translation slide rail through the driving assembly one;

[0019] A driving assembly two is arranged on the transverse movement slide rail. A fixture is arranged on the transverse movement slide rail. The fixture is slidably installed on the transverse movement slide rail through the driving assembly two. A clamping mechanism is arranged on the fixture. The clamping mechanism is used for limiting and installing the sheet material, and a driving assembly three is configured on the fixture. The driving assembly three drives the clamping mechanism to rotate.

[0020] Preferably, the elevating assembly, the driving assembly one and the driving assembly two all adopt the same structure, and this structure includes a motor one and a threaded lead screw. The output end of the motor one is connected to the threaded lead screw. A rotating shaft is arranged at the end of the threaded lead screw. The threaded lead screw is respectively installed on the lifting frame, the translation slide rail and the transverse movement slide rail through the rotating shaft. The detection frame, the translation slide rail, the transverse movement slide rail and the fixture are sleeved on the corresponding threaded lead screws through sliders.

[0021] Further preferably, the fixture includes a base and a bracket. The bracket adopts a circular ring structure. The bracket is fixedly installed on the top of the base. The driving assembly three includes a motor two, a driving gear and an adjusting ring. The motor two is fixedly installed on the top of the bracket. An adjusting groove is arranged inside the bracket. The adjusting ring is embedded in the adjusting groove and is slidably installed in the adjusting groove. The driving gear is installed at the output end of the motor two and penetrates through the bracket to communicate with the adjusting groove. A plurality of transmission racks are arranged on the outer surface of the adjusting ring. The driving gear meshes with the transmission racks.

[0022] Again preferably, the clamping mechanism includes a cylinder and a clamping seat. The cylinder is fixedly installed inside the adjusting ring. The clamping seat is installed at the output end of the cylinder. At least two groups of the clamping mechanisms are symmetrically arranged inside the adjusting ring.

[0023] Preferably, guiding grooves are symmetrically arranged on the workbench. The transverse movement slide rail is slidably installed in the guiding grooves through guiding blocks.

[0024] Further preferably, a rubber pad is wrapped on the clamping seat.

[0025] (3) Beneficial effects

[0026] Compared with the prior art, the present utility model provides a device capable of realizing multi-dimensional automatic detection of plates, having the following beneficial effects:

[0027] Efficient and automatic detection:

[0028] Through the coordinated work of the lifting component, the first driving component and the second driving component, the device realizes multi-dimensional automatic detection of the plate, improving the detection efficiency.

[0029] Through the multi-dimensional adjustment of the fixture, it can adapt to the detection requirements of plates with different sizes and shapes, realize the curved surface detection of the plate, and improve the flexibility and applicability of the detection.

[0030] Precise control:

[0031] By adopting the structural design of the first motor and the threaded lead screw, the moving distances of the detection frame, the translation slide rail, the transverse movement slide rail and the fixture can be precisely controlled, ensuring the accuracy and repeatability of the detection.

[0032] The third driving component can precisely control the angle adjustment of the fixture through the cooperation of the second motor, the driving gear and the adjusting ring, realizing the multi-angle detection of the plate.

[0033] Stable and reliable clamping:

[0034] The fixture adopts a circular ring structure design, and through the linkage of the adjusting ring and the driving gear, stable clamping and angle adjustment of the plate can be realized.

[0035] The clamping mechanism adopts the design of the air cylinder and the clamping seat, and at least two groups can be symmetrically arranged inside the adjusting ring to ensure stable clamping of the plate during the detection process.

[0036] The device can adjust the detection height, width and translation direction according to different types of plates, and is applicable to the detection of plates of various specifications and materials.

[0037] Safe and reliable:

[0038] Through the precise control and the design of the stable clamping mechanism, the device ensures the safety of the plate detection process and reduces the errors and risks brought by manual operation.

[0039] Summary

[0040] This device capable of realizing multi-dimensional automatic detection of plates achieves multi-dimensional automatic detection of plates by adopting efficient automatic control technology and precise mechanical structure design, improving the detection efficiency and accuracy. The device has a compact structure, is easy to operate, and has strong adaptability. It can meet the detection requirements of plates with different specifications and materials, while ensuring the safety and reliability of the detection process. BRIEF DESCRIPTION OF THE DRAWINGS

[0041] Figure 1 It is a schematic top view structure diagram of the whole utility model;

[0042] Figure 2 It is a schematic bottom view structure diagram of the whole utility model;

[0043] Figure 3 It is a schematic structure diagram of driving component three of the utility model;

[0044] Figure 4 It is a schematic assembly structure diagram of motor one and threaded lead screw of the utility model;

[0045] In the figure: 1, workbench; 2, lifting frame; 3, translation slide rail; 4, transverse movement slide rail; 5, base; 6, transmission rack; 7, driving component one; 8, bracket; 9, motor two; 10, adjusting ring; 11, driving gear; 12, cylinder; 13, clamping seat; 14, motor one; 15, threaded lead screw; 16, ultra-high frequency detection inductor; 17, detection frame; 18, lifting component; 19, driving component two; 20, guiding groove. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0046] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments in the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0047] Please refer to Figures 1-4 , a device capable of realizing multi-dimensional automatic detection of plates of the present utility model, including a workbench 1, on which a lifting frame 2, a translation slide rail 3 and a transverse movement slide rail 4 are installed;

[0048] The lifting frame 2 is fixedly installed at one end of the workbench 1. An lifting component 18 is installed on the lifting frame 2. A detection frame 17 is slidably sleeved on the lifting component 18. An ultra-high frequency detection inductor 16 is fixedly installed on the detection frame 17;

[0049] The translation slide rail 3 is fixed on the workbench 1, and the translation slide rail 3 is perpendicular to the lifting frame 2. A first driving assembly 7 is arranged on the translation slide rail 3, and the transverse movement slide rail 4 is slidably installed on the translation slide rail 3 through the first driving assembly 7;

[0050] A second driving assembly 19 is arranged on the transverse movement slide rail 4. A clamp is arranged on the transverse movement slide rail 4. The clamp is slidably installed on the transverse movement slide rail 4 through the second driving assembly 19. A clamping mechanism is arranged on the clamp. The clamping mechanism is used for limiting and installing the plate. And a third driving assembly is configured on the clamp. The third driving assembly drives the clamping mechanism to rotate.

[0051] The preferred solution of the above device capable of realizing multi-dimensional automatic detection of the plate is as follows:

[0052] Design of the lifting assembly 18, the first driving assembly 7 and the second driving assembly 19:

[0053] Working principle:

[0054] The lifting assembly 18, the first driving assembly 7 and the second driving assembly 19 all adopt the same structure, including a first motor 14 and a threaded lead screw 15.

[0055] The output end of the first motor 14 is connected to the threaded lead screw 15, and a rotating shaft is arranged at the end of the threaded lead screw 15.

[0056] The threaded lead screw 15 is respectively installed on the lifting frame 2, the translation slide rail 3 and the transverse movement slide rail 4 through the rotating shaft.

[0057] The detection frame 17, the translation slide rail 3, the transverse movement slide rail 4 and the clamp are sleeved on the adapted threaded lead screw 15 through sliders.

[0058] When the first motor 14 rotates, the rotation of the threaded lead screw 15 drives the slider to move up and down or left and right and front and back, realizing the movement of the detection frame 17, the translation slide rail 3, the transverse movement slide rail 4 and the clamp.

[0059] Design of the clamp:

[0060] Working principle:

[0061] The clamp includes a base 5 and a bracket 8. The bracket 8 adopts an annular structure and is fixedly installed on the top of the base 5.

[0062] The third driving assembly includes a second motor 9, a driving gear 11 and an adjusting ring 10.

[0063] The second motor 9 is fixedly installed on the top of the bracket 8, and an adjusting groove is arranged inside the bracket 8.

[0064] The adjusting ring 10 is embedded in the adjusting groove and is slidably installed in the adjusting groove.

[0065] The driving gear 11 is installed at the output end of the second motor 9 and penetrates through the bracket 8 to communicate with the adjustment slot.

[0066] A number of transmission racks 6 are provided on the outer surface of the adjusting ring 10, and the driving gear 11 meshes with the transmission rack 6.

[0067] When the second motor 9 rotates, through the meshing of the driving gear 11 and the transmission rack 6, the adjusting ring 10 is driven to slide along the adjustment slot, realizing the rotational adjustment of the clamped plate.

[0068] Design of the clamping mechanism:

[0069] Working principle:

[0070] The clamping mechanism includes a cylinder 12 and a clamping seat 13.

[0071] The cylinder 12 is fixedly installed inside the adjusting ring 10, and the clamping seat 13 is installed at the output end of the cylinder 12.

[0072] At least two groups of clamping mechanisms are symmetrically provided inside the adjusting ring 10.

[0073] When the cylinder 12 extends, the clamping seat 13 clamps the plate to realize the fixation of the plate.

[0074] The clamping seat 13 is wrapped with a rubber pad to increase friction and prevent damage to the plate.

[0075] Design of the workbench 1:

[0076] Working principle:

[0077] Guide grooves 20 are symmetrically provided on the workbench 1, and the transverse sliding rail 4 is slidably installed in the guide grooves 20 through guide blocks.

[0078] The design of the guide grooves 20 ensures the stable movement of the transverse sliding rail 4, thus guaranteeing the precise movement of the plate detection.

[0079] Summary

[0080] This device capable of realizing multi-dimensional automatic detection of plates achieves multi-dimensional detection of plates through the design of the lifting assembly 18, the first driving assembly 7 and the second driving assembly 19, realizes precise angle adjustment of the plates through the design of the fixture, realizes stable clamping of the plates through the design of the clamping mechanism, and ensures the stability and accuracy of the entire system through the design of the workbench 1. This design not only improves the detection efficiency and accuracy, but also reduces the need for manual intervention, and is applicable to the automatic detection in the plate processing industry.

[0081] Summary of the working principle of the device capable of realizing multi-dimensional automatic detection of plates

[0082] Design of the lifting assembly 18:

[0083] Working principle:

[0084] The lifting frame 2 is fixedly installed at one end of the workbench 1.

[0085] The lifting component 18 is installed on the lifting frame 2 and is used to drive the detection frame 17 to move up and down.

[0086] The ultra-high frequency detection inductor 16 is fixedly installed on the detection frame 17 and is used to detect the plate.

[0087] When the detection height needs to be adjusted, the lifting component 18 drives the detection frame 17 to move up and down to realize the adjustment of the detection height.

[0088] Design of the translation slide rail 3 and the first driving component 7:

[0089] Working principle:

[0090] The translation slide rail 3 is fixed on the workbench 1 and is perpendicular to the lifting frame 2.

[0091] The first driving component 7 is arranged on the translation slide rail 3 and is used to drive the transverse slide rail 4 to slide on the translation slide rail 3.

[0092] When the detection range needs to be adjusted, the first driving component 7 drives the transverse slide rail 4 to move horizontally along the translation slide rail 3 to realize the expansion of the detection range.

[0093] Design of the transverse slide rail 4 and the second driving component 19:

[0094] Working principle:

[0095] The transverse slide rail 4 is slidably installed on the translation slide rail 3 through the first driving component 7.

[0096] The second driving component 19 is arranged on the transverse slide rail 4 and is used to drive the fixture to slide on the transverse slide rail 4.

[0097] When the position of the fixture needs to be adjusted, the second driving component 19 drives the fixture to move along the transverse slide rail 4 to realize the position adjustment of the plate during the detection process.

[0098] Design of the fixture and the third driving component:

[0099] Working principle:

[0100] The fixture is slidably installed on the transverse slide rail 4 through the second driving component 19.

[0101] The fixture is configured with a third driving component for driving the clamping mechanism to rotate.

[0102] The clamping mechanism is used to limit and install the board. When the angle of the board needs to be adjusted, the third driving component drives the clamping mechanism to rotate, realizing the angle adjustment of the board.

[0103] Summary

[0104] This device capable of realizing multi-dimensional automatic detection of the board achieves multi-dimensional automatic detection of the board through the design of the lifting component 18, the translation slide rail 3 and the first driving component 7, the transverse movement slide rail 4 and the second driving component 19, as well as the fixture and the third driving component. Specifically, the adjustment of the detection height is realized through the lifting component 18, the expansion of the detection range is realized through the translation slide rail 3 and the first driving component 7, the adjustment of the board position is realized through the transverse movement slide rail 4 and the second driving component 19, and the angle adjustment of the board is realized through the fixture and the third driving component. This design not only improves the detection efficiency and accuracy, but also reduces the need for manual intervention, and is applicable to the automatic detection in the board processing industry.

[0105] Although the embodiments of the present utility model have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present utility model. The scope of the present utility model is defined by the appended claims and their equivalents.

Claims

1. A device capable of realizing multi-dimensional automatic detection of plates, characterized in that: It comprises a workbench (1), on which a lifting frame (2), a translation slide rail (3) and a transverse slide rail (4) are installed; The lifting frame (2) is fixedly mounted on one end of the workbench (1); a lifting assembly (18) is mounted on the lifting frame (2); a detection frame (17) is slidably mounted on the lifting assembly (18); and an ultra-high frequency detection sensor (16) is fixedly mounted on the detection frame (17); The translation slide rail (3) is fixed on the workbench (1), and the translation slide rail (3) is perpendicular to the lifting frame (2). A driving component (7) is provided on the translation slide rail (3), and the transverse slide rail (4) is slidably installed on the translation slide rail (3) through the driving component (7); The transverse slide rail (4) is provided with a second driving component (19), and the transverse slide rail (4) is provided with a clamp. The clamp is slidably installed on the transverse slide rail (4) through the second driving component (19). The clamp is provided with a clamping mechanism, and the clamping mechanism is used to limit the installation of the plate. The clamp is also provided with a third driving component, and the third driving component drives the clamping mechanism to rotate.

2. The device capable of realizing multi-dimensional automatic detection of plates according to claim 1, characterized in that: The lifting component (18), the driving component one (7) and the driving component two (19) all adopt the same structure, and the structure includes a motor one (14) and a threaded screw (15), the output end of the motor one (14) is connected to the threaded screw (15), the end of the threaded screw (15) is provided with a rotating shaft, and the threaded screw (15) is respectively installed on the lifting frame (2), the translation slide rail and the transverse slide rail through the rotating shaft, and the detection frame (17), the translation slide rail (3), the transverse slide rail (4) and the clamp are mounted on the corresponding threaded screw (15) through a slider.

3. The device capable of realizing multi-dimensional automatic detection of plates according to claim 2, characterized in that: The clamp comprises a base (5) and a bracket (8), wherein the bracket (8) adopts a circular ring structure, and the bracket (8) is fixedly mounted on the top of the base (5). The driving component three comprises a motor two (9), a driving gear (11) and an adjusting ring (10), wherein the motor two (9) is fixedly mounted on the top of the bracket (8), an adjusting groove is provided on the inner side of the bracket (8), the adjusting ring (10) is embedded in the adjusting groove, and the adjusting ring (10) is slidably mounted in the adjusting groove, the driving gear (11) is mounted on the output end of the motor two (9), and the driving gear (11) passes through the bracket (8) and is connected with the adjusting groove, and a plurality of transmission racks (6) are provided on the outer surface of the adjusting ring (10), and the driving gear (11) is meshed with the transmission racks (6).

4. The device capable of realizing multi-dimensional automatic detection of plates according to claim 3 is characterized in that: The clamping mechanism comprises a cylinder (12) and a clamping seat (13); the cylinder (12) is fixedly mounted on the inner side of an adjusting ring (10); the clamping seat (13) is mounted on the output end of the cylinder (12); and at least two groups of the clamping mechanism are symmetrically arranged on the inner side of the adjusting ring (10).

5. The device capable of realizing multi-dimensional automatic detection of plates according to claim 4, characterized in that: The workbench (1) is symmetrically provided with guide grooves (20), and the transverse sliding rail is slidably installed in the guide grooves (20) via a guide block.

6. The device capable of realizing multi-dimensional automatic detection of plates according to claim 5, characterized in that: The clamping seat (13) is wrapped with a rubber pad.

Images