Enameled wire paint dipping device based on enameled wire processing
By designing the dust removal and scraping unit of the enameled wire immersion device, the problem of dust on the enameled wire surface affecting the immersion paint is solved, and the quality of the enameled wire immersion paint is improved and cost-saving.
Patent Information
- Application Number
- CN202421908585.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-08
- Publication Date
- 2025-07-01
- Estimated Expiration
- 2034-08-08
AI Technical Summary
During the processing process, dust adhered to the outer surface of the enameled wire affects the paint-soaking effect, resulting in poor use of enameled wire.
An enameled wire paint impregnation device is designed, including a dust removal unit and a scraping unit. The upper and lower ply plates are used to limit the line body, the dust removal sponge is wiped to clean up the dust, the tensioning plate keeps the line body tight, and the scraping ring is used to scrape off excess paint liquid to prevent waste.
Improve the quality of the enameled wire paint, prevent dust from affecting it, save costs, and avoid waste of paint liquid.
Smart Images
Figure CN223051935U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of enameled wire processing, and particularly relates to an enameled wire dipping device based on enameled wire processing. Background Technique
[0002] Enameled wire is a main variety of winding wire, which consists of a conductor and an insulating layer. After the bare wire is annealed and softened, it is coated with paint and baked multiple times. However, it is not easy to produce products that meet both standard requirements and customer requirements. It is affected by factors such as raw material quality, process parameters, production equipment, and environment. Therefore, the quality characteristics of various enameled wires are different, but they all have four properties: mechanical properties, chemical properties, electrical properties, and thermal properties. During the processing of enameled wire, it is necessary to dip it in paint. For this reason, we provide an enameled wire dipping device based on enameled wire processing.
[0003] Since a large amount of dust will adhere to the outer surface of the enameled wire during the processing, if the dust on the surface of the enameled wire is not removed before the dipping operation, the dipping on the surface of the enameled wire is not easy to adhere, thus affecting the overall use effect of the enameled wire. Content of the Utility Model
[0004] The purpose of the utility model is to provide an enameled wire dipping device based on enameled wire processing to solve the problems raised in the above background technique.
[0005] To solve the above technical problems, the technical solution adopted by the utility model is:
[0006] An enameled wire dipping device based on enameled wire processing, including a dipping device body, the dipping device body includes a processing table, a dipping tank is fixedly installed at the rear end of the top of the processing table, and an enameled wire body is arranged inside the dipping tank.
[0007] A dust removal unit is arranged at the front end of the top of the processing table, and a scraping unit is arranged at the rear end of the dipping tank.
[0008] The further improvement of the technical solution of the utility model lies in: the dust removal unit includes sliding vertical rods fixedly installed on both sides of the left end of the top of the processing table, an upper clamping plate is slidably sleeved on the outer surface of the sliding vertical rod, and a return spring is movably sleeved on the outer surface of the sliding vertical rod below the upper clamping plate. The return spring can generate a driving force on the upper clamping plate to make it closely fit on the top of the lower clamping plate.
[0009] A further improvement of the technical solution of the present utility model lies in that: a lower clamping plate is arranged below the upper clamping plate, the lower clamping plate is welded and installed on the top of the processing table, notch openings are provided on the inner sides of the upper clamping plate and the lower clamping plate, and dust-removing sponge wipes are fixedly installed on the inner walls of the notch openings. The dust-removing sponge wipes can clean the dust adhering to the outer surface of the wire body when the wire body moves.
[0010] A further improvement of the technical solution of the present utility model lies in that: a fixed vertical rod is fixedly installed at the rear end of the sliding vertical rod, a tensioning plate is movably sleeved on the outer surface of the bottom end of the fixed vertical rod, and a push rod is rotatably connected to the middle position of the top of the tensioning plate. The fixed vertical rod can limit the movement of the tensioning plate.
[0011] A further improvement of the technical solution of the present utility model lies in that: the other end of the push rod is rotatably connected to a slider, the slider is slidably installed on the outer surface of the fixed vertical rod, and an elastic wire is movably sleeved on the outer surface of the fixed vertical rod above the slider. The elastic acting force of the elastic wire can make the tensioning plate always fit and abut downward against the wire body, so that the wire body is in a taut state, which is convenient for dipping paint and prevents the slack state from adhering to the outer shell of the dipping paint tank.
[0012] A further improvement of the technical solution of the present utility model lies in that: the scraping unit includes wire holes opened at the front and rear ends of the dipping paint tank, and a paint guiding groove is opened at the rear end of the dipping paint tank on the top of the processing table.
[0013] A further improvement of the technical solution of the present utility model lies in that: a bracket is fixedly installed on the top of the paint guiding groove, and a scraping ring is fixedly installed on the top of the bracket. The scraping ring is convenient for scraping off the excess paint liquid on the outer surface of the wire body.
[0014] Due to the adoption of the above technical solution, the technical progress achieved by the present utility model compared with the prior art is:
[0015] The present utility model provides a wire enameling dipping device based on wire enameling processing. By arranging the upper clamping plate and the lower clamping plate, it is convenient to limit the wire body. At the same time, the dust-removing sponge wipes inside the wire groove can wipe the outer surface of the wire body when the wire body moves, clean the dust adhering to the outer surface, and can improve the dipping paint quality effect.
[0016] The present utility model provides a wire enameling dipping device based on wire enameling processing. By arranging the tensioning plate to always abut against the top of the wire body under the elastic driving force of the elastic wire, the wire body is in a taut state. When the abutment is too tight, the elastic potential energy of the elastic wire can promote the tensioning plate to slide upward on the outer surface of the fixed vertical rod, which is convenient for protecting the wire body.
[0017] The utility model provides an enamelled wire dipping device based on enamelled wire processing. By arranging a scraping ring to scrape off the redundant paint liquid on the outer surface of the wire body, it prevents dripping on the top of the processing table and causing waste. The scraped-off paint liquid drips into the paint guiding groove and is convenient to be introduced into the dipping tank again, so that it can be reused, achieving the effect of cost saving. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 is a schematic structural diagram of the utility model;
[0019] Figure 2 is a schematic structural diagram of the processing table of the utility model;
[0020] Figure 3 is a schematic structural diagram of the upper clamping plate and the lower clamping plate of the utility model;
[0021] Figure 4 is a schematic structural diagram of the tensioning plate of the utility model;
[0022] Figure 5 of the utility model Figure 2 Schematic enlarged structural diagram at A.
[0023] In the figure: 1. dipping device body; 2. processing table; 21. sliding vertical rod; 22. upper clamping plate; 23. lower clamping plate; 24. dust removal sponge wipe; 25. return spring; 26. fixed vertical rod; 27. tensioning plate; 28. push rod; 29. slider; 210. elastic wire; 3. dipping tank; 31. wire hole; 32. paint guiding groove; 33. support; 34. scraping ring; 4. enamelled wire body. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0024] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. Based on the embodiments in the present utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts shall fall within the protection scope of the present utility model. Embodiment
[0025] As Figures 1-5As shown in the figure, the utility model provides an enameled wire dipping device based on enameled wire processing, which includes an enameled wire dipping device body 1. The enameled wire dipping device body 1 includes a processing table 2. At the rear end of the top of the processing table 2, an immersion tank 3 is fixedly installed. Inside the immersion tank 3, there is an enameled wire body 4. At the front end of the top of the processing table 2, a dust removal unit is arranged. At the rear end of the immersion tank 3, a scraping unit is arranged. The dust removal unit includes sliding vertical rods 21 fixedly installed on both sides of the left end of the top of the processing table 2. On the outer surface of the sliding vertical rods 21, an upper clamping plate 22 is slidably sleeved. On the outer surface of the sliding vertical rods 21 below the upper clamping plate 22, a return spring 25 is movably sleeved. Below the upper clamping plate 22, there is a lower clamping plate 23. The lower clamping plate 23 is welded and installed on the top of the processing table 2. Inside the upper clamping plate 22 and the lower clamping plate 23, notch openings are provided. On the inner wall of the notch openings, dust removal sponge wipes 24 are fixedly installed.
[0026] Furthermore, when the wire body moves, the upper clamping plate 22 and the lower clamping plate 23 cooperate to limit it. At the same time, the dust removal sponge wipes 24 inside the wire groove wipe on the outer surface of the wire body to clean the dust adhering to its outer surface. Embodiment
[0027] As Figures 1-5 shown, on the basis of Embodiment 1, the utility model provides a technical solution: Preferably, at the rear end of the sliding vertical rod 21, a fixed vertical rod 26 is fixedly installed. On the bottom end of the outer surface of the fixed vertical rod 26, a tensioning plate 27 is movably sleeved. At the middle position of the top of the tensioning plate 27, a push rod 28 is rotatably connected. At the other end of the push rod 28, a slider 29 is rotatably connected. The slider 29 is slidably installed on the outer surface of the fixed vertical rod 26. On the outer surface of the fixed vertical rod 26 above the slider 29, an elastic wire 210 is movably sleeved.
[0028] Furthermore, the tensioning plate 27 always abuts against the top of the wire body under the elastic driving force of the elastic wire 210, making the wire body in a taut state. When the abutment is too tight, the elastic potential energy of the elastic wire 210 can prompt the tensioning plate 27 to slide upward on the outer surface of the fixed vertical rod 26, facilitating the protection of the wire body. Embodiment
[0029] As Figures 1-5 shown, on the basis of Embodiments 1-2, the utility model provides a technical solution: Preferably, the scraping unit includes wire holes 31 opened at the front and rear ends of the immersion tank 3. At the rear end of the immersion tank 3, a paint guiding groove 32 is opened on the top of the processing table 2. On the top of the paint guiding groove 32, a bracket 33 is fixedly installed. On the top of the bracket 33, a scraping ring 34 is fixedly installed.
[0030] Furthermore, the wire body moves inside the paint dipping box 3 for rapid paint dipping. When one end of the wire body moves from the rear end of the paint dipping box 3, the scraper ring 34 is used to scrape off excess paint liquid on its outer surface to prevent it from dripping on the top of the processing table 2 and causing waste. The scraped and fallen paint liquid drips into the paint guide groove 32 to facilitate re-introduction into the paint dipping box 3.
[0031] The working principle of the enameled wire dipping device based on enameled wire processing will be described in detail below.
[0032] like Figures 1-5 As shown, when in use, one end of the enameled wire body 4 is passed through the wire groove inside the upper clamping plate 22 and the lower clamping plate 23, and then passed through the bottom of the tensioning plate 27, and finally inserted into the interior of the varnish dipping box 3. When the wire body moves, it is limited by the upper clamping plate 22 and the lower clamping plate 23. At the same time, the dust removal sponge 24 inside the wire groove wipes the outer surface of the wire body to clean the dust attached to the outer surface. The tensioning plate 27 always contacts the top of the wire body under the elastic pushing force of the elastic wire 210, so that the wire body is in a taut state. When the resistance is too tight, the elastic potential energy of the elastic wire 210 can cause the tensioning plate 27 to slide upward on the outer surface of the fixed vertical rod 26, so as to protect the wire body. The wire body moves inside the paint dipping box 3 for rapid paint dipping. When one end of the wire body moves from the rear end of the paint dipping box 3, the scraper ring 34 is used to scrape off the excess paint liquid on its outer surface to prevent it from dripping on the top of the processing table 2 and causing waste. The scraped and fallen paint liquid drips into the paint guide groove 32 for easy re-introduction into the paint dipping box 3.
[0033] The above generally describes the present invention in detail, but it is obvious to a person skilled in the art that some modifications or improvements can be made to the present invention. Therefore, modifications or improvements that do not deviate from the spirit of the present invention are within the scope of protection of the present invention.
Claims
1. An enameled wire dipping device based on enameled wire processing, comprising a dipping device body (1), characterized in that: The varnish dipping device body (1) comprises a processing table (2), a varnish dipping box (3) is fixedly mounted at the top rear end of the processing table (2), and an enameled wire body (4) is arranged inside the varnish dipping box (3); A dust removal unit is provided at the top front end of the processing table (2), and a scraping unit is provided at the rear end of the paint dipping box (3).
2. The enameled wire dipping device based on enameled wire processing according to claim 1, characterized in that: The dust removal unit comprises a sliding vertical rod (21) fixedly mounted on both sides of the left end of the top of the processing table (2), an upper clamping plate (22) being slidably sleeved on the outer surface of the sliding vertical rod (21), and a return spring (25) being movably sleeved on the outer surface of the sliding vertical rod (21) located below the upper clamping plate (22).
3. The enameled wire dipping device based on enameled wire processing according to claim 2, characterized in that: A lower clamping plate (23) is arranged below the upper clamping plate (22), and the lower clamping plate (23) is welded and mounted on the top of the processing table (2). The inner sides of the upper clamping plate (22) and the lower clamping plate (23) are both provided with slots, and a dust removal sponge (24) is fixedly mounted on the inner wall of the slot.
4. The enameled wire dipping device based on enameled wire processing according to claim 2, characterized in that: A fixed vertical rod (26) is fixedly mounted at the rear end of the sliding vertical rod (21), a tensioning plate (27) is movably sleeved on the bottom end of the outer surface of the fixed vertical rod (26), and a push rod (28) is rotatably connected to the middle position of the top of the tensioning plate (27).
5. The enameled wire dipping device based on enameled wire processing according to claim 4, characterized in that: The other end of the push rod (28) is rotatably connected to a slider (29), and the slider (29) is slidably mounted on the outer surface of the fixed vertical rod (26). The outer surface of the fixed vertical rod (26) is located above the slider (29) and is movably sleeved with an elastic wire (210).
6. The enameled wire dipping device based on enameled wire processing according to claim 1, characterized in that: The scraper unit comprises line holes (31) provided at the front and rear ends of the paint dipping box (3); a paint guide groove (32) is provided at the rear end of the paint dipping box (3) located on the top of the processing table (2).
7. The enameled wire dipping device based on enameled wire processing according to claim 6, characterized in that: A bracket (33) is fixedly mounted on the top of the paint guide groove (32), and a scraper ring (34) is fixedly mounted on the top of the bracket (33).