Stable blank repairing device for insulator

Abstract

The utility model relates to the technical field of insulator processing and production, in particular to a stable blank repairing device for an insulator. The rotating disc is rotationally arranged at the bottom in the box body and used for vertically placing a blank body and driving the blank body to rotate in the radial direction; the clamping assembly is arranged on the rotating disc and used for enabling the central axis of the blank body to coincide with the central axis of the rotating disc; and the blank repairing assembly is arranged on one side in the box body in a sliding mode in the height direction of the box body. The device is used for solving the problem that the blank body needs to be manually supported during blank repairing of the insulator blank body, so that the blank body is easy to incline, and the blank repairing is uneven.

Description

Technical Field

[0001] The utility model relates to the technical field of insulator processing and production, in particular to an insulator stabilizing and embryo trimming device. Background Technique

[0002] An insulator embryo trimming device is a device used to scrape and level the surface of an insulator embryo.

[0003] The existing insulator embryo trimming operation is carried out manually after drying the embryo. The trimming knife is used to trim the uneven positions on the surface. However, the following problems exist in the operation process:

[0004] 1. It is necessary to place the embryo on a flat plane, hold the outer wall of the embryo by hand, rotate the embryo, and at the same time fit the trimming knife to the outer wall of the embryo to carry out trimming. However, due to the influence of the force application direction on the embryo during the manual rotation process, the embryo is likely to tilt during the trimming process, resulting in uneven trimming and poor quality of the finished product.

[0005] 2. During the trimming process of the embryo, the trimming knife will scrape off a lot of embryo dust. The dust accumulated on the outer surface of the embryo is likely to block the uneven places, resulting in misjudgment by the operator, causing missed scraping, or the problem of needing to re-trim the embryo after subsequent cleaning, affecting the work efficiency and the quality of the results of the operator. Summary of the Utility Model

[0006] In order to solve the above problems, the purpose of the utility model is to provide an insulator stabilizing and embryo trimming device, aiming to solve the problem that the insulator embryo needs to be manually held during trimming, which is likely to cause the embryo to tilt and result in uneven trimming.

[0007] To achieve the above purpose, the utility model adopts the following technical solutions: An insulator stabilizing and embryo trimming device includes a box body, a rotating disk rotatably arranged at the inner bottom of the box body for vertically placing the embryo and driving the embryo to rotate radially, a clamping assembly arranged on the rotating disk and used to make the central axis of the embryo coincide with the central axis of the rotating disk, and a trimming assembly slidably arranged on one side of the box body along the height direction of the box body;

[0008] The clamping assembly includes a pair of vertical pushing plates symmetrically arranged on the front and rear sides of the rotating disk along the central axis of the rotating disk and slidably arranged in the front and rear directions, a pair of horizontal pushing plates symmetrically arranged on the left and right sides of the rotating disk along the central axis of the rotating disk and slidably arranged in the front and rear directions, an anti-slip block arranged at the center of the rotating disk, and a control sub-assembly arranged in the rotating disk for adjusting the distance between each vertical pushing plate and the horizontal pushing plate and the central axis of the rotating disk;

[0009] The control sub-component includes a sliding groove provided on the rotating disk, a vertical rack fixedly provided under the vertical push plate and sliding back and forth in the sliding groove, a horizontal rack fixedly provided under the horizontal push plate and sliding left and right in the sliding groove, a first driving gear rotatably provided in the sliding groove and meshing with the two vertical racks, a second driving gear rotatably provided in the sliding groove and meshing with the two horizontal racks, and two driving motors fixedly provided in the sliding groove and used to drive the first driving gear and the second driving gear;

[0010] The two vertical racks are respectively provided on both sides of the first driving gear, the two horizontal racks are respectively provided on both sides of the second driving gear, and the second driving gear is provided above the first driving gear.

[0011] Preferably, installation grooves penetrate through both sides of a pair of the vertical push plates, and two ends of the horizontal push plate are respectively slidably provided in a corresponding pair of installation grooves.

[0012] Preferably, the embryo trimming component includes a support rod fixedly provided in the box body along the height direction, a sliding support slidably provided on the support rod along the height direction, a trimming knife slidably connected with the sliding support in the horizontal direction, and a telescopic motor fixedly provided on the sliding support and used to control the distance between the trimming knife head and the central axis of the rotating disk;

[0013] The trimming knife head is arranged towards the central axis direction of the rotating disk.

[0014] Preferably, the support rod is provided with a sliding track along the height direction, one end of the sliding support is slidably arranged by being embedded in the sliding track, a height-adjusting rod threaded with the sliding support is inserted and slid along the height direction in the sliding track, and a rotating motor used to rotate the height-adjusting rod is fixedly provided at one end of the height-adjusting rod.

[0015] Preferably, a cleaning ring is fixedly provided above the sliding support, and cleaning brushes are provided on the inner wall of the cleaning ring.

[0016] Preferably, a transparent box door is hinged on the side wall of the box body.

[0017] Preferably, a supporting plate that abuts against the top of the embryo and is used to keep the embryo in a vertical state is slidably provided along the height direction on the top of the inner wall of the box body. A rotating rod threaded with the top of the box body is fixedly provided on the supporting plate, a rotating handle is provided at the top of the rotating rod, and the rotating handle extends out of the upper surface of the box body.

[0018] The utility model has the following beneficial effects:

[0019] 1. In the present utility model, since the bottom of the embryo body is circular, the bottom of the embryo body is placed on the rotating disk. The driving motor drives the first driving gear and the second driving gear to rotate, thereby driving the vertical rack and the horizontal rack to slide towards the central axis direction of the rotating disk, causing the vertical pushing plate and the horizontal pushing plate to slide towards the central axis direction of the rotating disk until each vertical pushing plate and horizontal pushing plate abuts against the bottom of the embryo body. At this time, the central axis of the embryo body coincides with the central axis of the rotating disk, and the bottom of the embryo body is subjected to the abutting force of the surrounding vertical pushing plates and horizontal pushing plates, preventing the embryo body from moving and offsetting during the rotation process, thus solving the problem that the insulator embryo body needs to be manually supported during embryo trimming, which is likely to cause the embryo body to tilt and result in uneven embryo trimming.

[0020] 2. In the present utility model, through the cleaning ring provided on the sliding support, when passing through the surface trimmed by the trimming tool, the cleaning brush contacts the plane, thereby sweeping off the dust remaining on the surface of the embryo body, enabling the operator to clearly judge whether the trimming is up to standard and facilitating the operator's fine trimming. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 is a schematic structural diagram of an overall axonometric view of the present utility model;

[0022] Figure 2 is a schematic axonometric view of a clamping assembly fixing the bottom of the embryo body of the present utility model;

[0023] Figure 3 is an exploded view of a clamping assembly of the present utility model;

[0024] Figure 4 is an axonometric view of a trimming assembly of the present utility model.

[0025] Description of the reference numerals: 1. Box body; 12. Box door; 2. Rotating disk; 3. Clamping assembly; 31. Vertical pushing plate; 311. Installation groove; 32. Horizontal pushing plate; 33. Anti-slip block; 34. Control sub-assembly; 341. Sliding groove; 342. Vertical rack; 343. Horizontal rack; 344. First driving gear; 345. Second driving gear; 346. Driving motor; 4. Trimming assembly; 41. Support rod; 411. Sliding track; 42. Sliding support; 43. Trimming tool; 44. Telescopic motor; 5. Height-adjusting rod; 6. Rotating motor; 7. Cleaning ring; 8. Cleaning brush; 9. Supporting plate; 10. Rotating rod; 11. Rotating handle. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0026] The following further describes the present utility model in detail with reference to the accompanying drawings and specific embodiments.

[0027] As Figure 1 、 Figure 2 and Figure 3As shown in the figure, an insulator stabilizing and embryo trimming device according to this embodiment includes a box body 1, a rotating disk 2 rotatably arranged at the inner bottom of the box body 1 for vertically placing an embryo and driving the embryo to rotate radially, a clamping assembly 3 arranged on the rotating disk 2 and used to make the central axis of the embryo coincide with the central axis of the rotating disk 2, and an embryo trimming assembly 4 slidably arranged on one side inside the box body 1 along the height direction of the box body 1;

[0028] The clamping assembly 3 includes a pair of vertical push plates 31 symmetrically arranged on the front and rear sides of the rotating disk 2 along the central axis of the rotating disk 2 and slidably arranged in the front and rear directions, a pair of horizontal push plates 32 symmetrically arranged on the left and right sides of the rotating disk 2 along the central axis of the rotating disk 2 and slidably arranged in the front and rear directions, an anti-slip block 33 arranged at the center of the rotating disk 2, and a control sub-assembly 34 arranged inside the rotating disk 2 for adjusting the distances between each vertical push plate 31 and the horizontal push plate 32 and the central axis of the rotating disk 2;

[0029] The control sub-assembly 34 includes a sliding groove 341 arranged on the rotating disk 2, a vertical rack 342 fixedly arranged under the vertical push plate 31 and sliding back and forth in the sliding groove 341, a horizontal rack 343 fixedly arranged under the horizontal push plate 32 and sliding left and right in the sliding groove 341, a first driving gear 344 rotatably arranged in the sliding groove 341 and meshing with the two vertical racks 342, a second driving gear 345 rotatably arranged in the sliding groove 341 and meshing with the two horizontal racks 343, and two driving motors 346 fixedly arranged in the sliding groove 341 and used to drive the first driving gear 344 and the second driving gear 345;

[0030] The two vertical racks 342 are respectively arranged on both sides of the first driving gear 344, the two horizontal racks 343 are respectively arranged on both sides of the second driving gear 345, and the second driving gear 345 is arranged above the first driving gear 344.

[0031] When this product is in use, place the embryo on the rotating disk 2, start the driving motor 346, drive the first driving gear 344 and the second driving gear 345 to rotate, thereby driving the vertical rack 342 meshing with the first driving gear 344 and the horizontal rack 343 meshing with the second driving gear 345 to slide towards the central axis of the rotating disk 2, prompting each vertical push plate 31 and the horizontal push plate 32 to slide towards the central axis of the rotating disk 2, so as to abut against the outer wall of the bottom of the embryo and push towards the center until each vertical push plate 31 and the horizontal push plate 32 are in contact with the outer wall of the bottom of the embryo. At this time, the central axis of the embryo coincides with the central axis of the rotating disk 2, and the bottom of the embryo is subjected to the clamping force from the vertical push plate 31 and the horizontal push plate 32, thus maintaining the stability of the embryo and stable radial rotation, and solving the problem that the insulator embryo needs to be manually supported during embryo trimming, which is likely to cause the embryo to tilt and result in uneven embryo trimming.

[0032] As shown in Figure 2 and Figure 3 As shown, mounting grooves 311 penetrate through both sides of a pair of vertical pushing plates 31, and both ends of the horizontal pushing plate 32 are respectively and slidably disposed within a corresponding pair of mounting grooves 311.

[0033] When in use, the two ends of the horizontal pushing plate 32 are arranged to extend into the mounting grooves 311, so that the tangential contact position between the center of the horizontal pushing plate 32 and the outer wall of the bottom of the embryo body and the tangential contact position between the center of the vertical pushing plate 31 and the outer wall of the bottom of the embryo body are on the same horizontal plane, thereby preventing the problem that the embryo body tilts due to the height difference at the contact position.

[0034] As shown in Figure 1 and Figure 4 As shown, the embryo trimming assembly 4 includes a support rod 41 fixedly arranged within the box body 1 along the height direction, a sliding support 42 slidably arranged on the support rod 41 along the height direction, a trimming knife 43 slidably connected to the sliding support 42 in the horizontal direction, and a telescopic motor 44 fixedly arranged on the sliding support 42 and used for controlling the distance between the tool tip of the trimming knife 43 and the central axis of the rotating disk 2;

[0035] The tool tip of the trimming knife 43 is arranged towards the direction of the central axis of the rotating disk 2.

[0036] When in use, by sliding the sliding support 42 up and down to change the horizontal height of the trimming knife 43 and adjusting it to the position to be trimmed, then controlling the telescopic motor 44 to drive the trimming knife 43 to slide horizontally towards the central axis direction, so that the trimming knife 43 contacts the outer wall of the embryo body and rotates with the embryo body, and the protrusions on the outer wall are scraped off.

[0037] As shown in Figure 1 and Figure 4 As shown, the support rod 41 is provided with a sliding track 411 along the height direction, one end of the sliding support 42 is embedded and slidably arranged within the sliding track 411, and a height-adjusting rod 5 threaded to the sliding support 42 is inserted and slid along the height direction within the sliding track 411, and a rotating motor 6 for rotating the height-adjusting rod 5 is fixedly arranged at one end of the height-adjusting rod 5.

[0038] When in use, after the sliding support 42 slides to the top, control the rotating motor 6 to drive the height-adjusting rod 5 to rotate in the reverse direction, thereby driving the sliding support 42 to slide to the position to be trimmed. At this time, start the telescopic motor 44 to drive the trimming knife 43 to slide towards the axis direction of the embryo body and contact the trimming position, so as to achieve the trimming effect.

[0039] As shown in Figure 1 and Figure 4 As shown, a cleaning ring 7 is fixedly arranged above the sliding support 42, and a cleaning brush 8 is arranged on the inner wall of the cleaning ring 7.

[0040] When this product is in use, start the rotating motor 6 to drive the height-adjusting rod 5 to rotate, so that the sliding support 42 slides upward. During the upward sliding of the sliding support 42, the cleaning brush 8 sweeps across the outer wall of the embryo, thus sweeping off the dust on the outer wall of the embryo, clearly revealing the flat state of the outer wall of the embryo. And during the trimming process of the trimming knife 43, the cleaning brush 8 continuously strokes the trimmed outer wall, sweeping off the remaining dust on the surface after trimming. The operator judges through the box door 12 whether there are still remaining protrusions not trimmed, and then makes appropriate adjustments.

[0041] As Figure 1 shown, a transparent box door 12 is hinged on the side wall of the box body 1.

[0042] When this product is in use, the operator can observe the trimming effect of the embryo through the transparent box door 12 and make appropriate adjustments.

[0043] As Figure 1 shown, a support plate 9 that slides along the height direction at the top of the inner wall of the box body 1 and abuts against the top of the embryo and is used to keep the embryo in a vertical state is provided. A rotating rod 10 that is threadedly connected to the top of the box body 1 is fixedly provided on the support plate 9. A rotating handle 11 is provided at the top of the rotating rod 10, and the rotating handle 11 extends out of the upper surface of the box body 1.

[0044] When this product is in use, after fixing the bottom of the embryo on the rotating disk 2, rotate the rotating handle 11 to drive the support plate 9 to slide downward until it stops at the position where the support plate 9 abuts against the top of the embryo, so that the embryo receives the abutting forces at both the upper and lower ends, further preventing the embryo from tilting and shifting.

[0045] The working principle of this device is as follows:

[0046] The first step: Open the box door 12, put the embryo into the box body 1, and place the bottom of the embryo on the rotating disk 2.

[0047] The second step: Support the side wall of the embryo to keep the embryo in a vertical state, and at the same time start the driving motor 346 to drive the first driving gear 344 and the second driving gear 345 to rotate, thereby promoting the sliding of the vertical rack 342 and the horizontal rack 343, causing the vertical pushing plate 31 and the horizontal pushing plate 32 to slide towards the central axis direction of the rotating disk 2 until each vertical pushing plate 31 and horizontal pushing plate 32 abuts against the outer wall of the bottom of the embryo. At this time, the operator releases the hand and closes the box door 12 and starts.

[0048] The third step: Rotate the rotating handle 11 to drive the support plate 9 to slide downward until it stops at the position where the support plate 9 abuts against the top of the embryo, and start the device to drive the rotating disk 2 to rotate radially.

[0049] Step 4: Start the rotating motor 6 to drive the height-adjusting rod 5 to rotate, thereby causing the sliding support 42 to slide upward. During the upward sliding of the sliding support 42, the cleaning brush 8 sweeps across the outer wall of the embryo, thereby sweeping off the dust on the outer wall of the embryo, clearly revealing the flat state of the outer wall of the embryo. The operator observes through the box door 12 to judge where the embryo needs to be trimmed.

[0050] Step 5: After the sliding support 42 slides to the top, control the rotating motor 6 to drive the height-adjusting rod 5 to rotate in the reverse direction, thereby driving the sliding support 42 to slide to the position where trimming is required. At this time, start the telescopic motor 44 to drive the trimming tool 43 to slide in the direction of the axis of the embryo and contact the trimming position, thereby achieving the trimming effect.

[0051] Step 6: During the trimming process of the trimming tool 43, the cleaning brush 8 continuously strokes the trimmed outer wall, sweeping off the remaining dust on the trimmed surface. The operator judges through the box door 12 whether there are still remaining protrusions that have not been trimmed, and thus makes appropriate adjustments.

[0052] Step 7: After trimming is completed, retract the trimming tool 43 into the sliding support 42, and adjust the sliding support 42 to the bottom of the support rod 41. Then stop the rotation of the rotating disk 2, and control the drive motor 346 to drive the first drive gear 344 and the second drive gear 345 to rotate, thereby causing the vertical push plate 31 and the horizontal push plate 32 to slide away from the central axis direction of the rotating disk 2 and disengage from the contact position with the bottom of the embryo.

[0053] Step 8: Rotate the rotating handle 11 to drive the supporting plate 9 to slide upward and disengage from the contact position with the top of the embryo. Then the operator opens the box door 12 and takes out the embryo.

[0054] The above description is only the specific implementation manner of the present invention, and does not limit the patent scope of the present invention. Any equivalent structural transformation made by using the description and drawings of the present invention, or directly or indirectly applied to other related technical fields, shall be equally included in the patent protection scope of the present invention.

Claims

1. An insulator stabilizing and repairing device, characterized in that: It comprises a box body (1), a rotating disk (2) rotatably arranged at the bottom of the box body (1) for vertically placing the embryo and driving the embryo to rotate radially, a clamping component (3) arranged on the rotating disk (2) and used to make the central axis of the embryo coincide with the central axis of the rotating disk (2), and an embryo repairing component (4) slidably arranged on one side of the box body (1) along the height direction of the box body (1); The clamping assembly (3) comprises a pair of vertical push plates (31) symmetrically arranged on the front and rear sides of the rotating disk (2) along the central axis of the rotating disk (2) and slidably arranged in the front-rear direction, a pair of transverse push plates (32) symmetrically arranged on the left and right sides of the rotating disk (2) along the central axis of the rotating disk (2) and slidably arranged in the front-rear direction, an anti-sliding block (33) arranged at the center of the rotating disk (2), and a control subassembly (34) arranged in the rotating disk (2) for adjusting the distance between each vertical push plate (31) and the transverse push plate (32) and the central axis of the rotating disk (2); The control subassembly (34) comprises a sliding groove (341) provided on the rotating disk (2), a vertical rack (342) fixedly provided under the vertical push plate (31) and sliding forward and backward in the sliding groove (341), a horizontal rack (343) fixedly provided under the horizontal push plate (32) and sliding left and right in the sliding groove (341), a first driving gear (344) rotatably provided in the sliding groove (341) and meshing with the two vertical racks (342), a second driving gear (345) rotatably provided in the sliding groove (341) and meshing with the two horizontal racks (343), and two driving motors (346) fixedly provided in the sliding groove (341) and used for driving the first driving gear (344) and the second driving gear (345); The two vertical racks (342) are respectively arranged on both sides of the first driving gear (344), and the two horizontal racks (343) are respectively arranged on both sides of the second driving gear (345), and the second driving gear (345) is arranged above the first driving gear (344).

2. The insulator stabilizing and repairing device according to claim 1, characterized in that: Mounting grooves (311) are provided on both sides of the pair of vertical push plates (31), and both ends of the horizontal push plate (32) are slidably disposed in the corresponding pair of mounting grooves (311).

3. The insulator stabilizing and repairing device according to claim 1, characterized in that: The embryo trimming assembly (4) comprises a support rod (41) fixedly arranged in the box body (1) along the height direction, a sliding support (42) slidably arranged on the support rod (41) along the height direction, a trimming knife (43) slidably arranged on the sliding support (42) along the horizontal direction, and a telescopic motor (44) fixedly arranged on the sliding support (42) and used to control the distance between the cutter head of the trimming knife (43) and the central axis of the rotating disk (2); The cutting head of the trimming knife (43) is arranged in the direction of the central axis of the rotating disk (2).

4. The insulator stabilizing and repairing device according to claim 3, characterized in that: The support rod (41) is provided with a sliding track (411) along the height direction, one end of the sliding support (42) is embedded in the sliding track (411) and is slidably arranged, and a height adjustment rod (5) threadedly connected to the sliding support (42) is provided in the sliding track (411) through the sliding support (42) along the height direction, and a rotating motor (6) for rotating the height adjustment rod (5) is fixedly provided at one end of the height adjustment rod (5).

5. The insulator stabilizing and repairing device according to claim 3, characterized in that: A cleaning ring (7) is fixedly provided above the sliding support (42), and a cleaning brush (8) is provided on the inner wall of the cleaning ring (7).

6. The insulator stabilizing and repairing device according to claim 5, characterized in that: The side wall of the box body (1) is hingedly provided with a transparent box door (12).

7. The insulator stabilizing and repairing device according to claim 1, characterized in that: A support plate (9) is provided on the top of the inner wall of the box body (1) for sliding along the height direction and contacting with the top of the embryo and for keeping the embryo in a vertical state. A rotating rod (10) is fixedly provided on the support plate (9) and is threadedly connected to the top of the box body (1). A rotating handle (11) is provided on the top of the rotating rod (10). The rotating handle (11) extends out of the upper surface of the box body (1).

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