Intensive bus duct distribution box with hot plugging function

By using a sealing mechanism and drying system in the intensive busbar trench tap box, the dust and humidity entry problems caused by poor sealing effect are solved, and the drying and safety inside the tap box is improved.

CN223052712UActive Publication Date: 2025-07-01SICHUAN TAILI ELECTRICAL WHOLE-SET CO LTD
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Patent Information

Application Number
CN202422043760.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-22
Publication Date
2025-07-01
Estimated Expiration
2034-08-22

AI Technical Summary

Technical Problem

The existing intensive bus trough tap box has poor sealing effect, which causes dust and humidity in the environment to easily enter the tap box, resulting in poor contact and rust of metal components, posing safety hazards.

Method used

A intensive busbar slot tap box with live plug and unplugged is designed, using a sealing mechanism including screws, blocks and sealing blocks. The sealing block is made of polytetrafluoroethylene, combined with filter element and calcium chloride desiccant, air is sucked in through the fan and filtered and dehumidified, keeping the inside of the tap box dry.

Benefits of technology

Effectively prevent dust and humidity from entering the tap box, extend the service life of the sealing block, keep the inside of the tap box dry, avoid poor contact and metal corrosion, and improve safety and use effect.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a hot-plugging intensive bus duct distribution box, which belongs to the technical field of intensive bus ducts, and is characterized by comprising a distribution box body, a lock catch, a sealing box cover and a plurality of copper bars, the front side of the distribution box body is fixedly communicated with a fixed pipe, the top and the bottom of the fixed pipe are provided with sealing mechanisms, and the lock catch is arranged in the distribution box body. The rear side of the branching box body is provided with a limiting box, and the front side of the limiting box is fixedly communicated with a drying box. The sealing mechanism comprises a screw, a pressing block and a sealing block, and solves the problems that most of existing intensive bus duct distribution boxes are poor in sealing effect, dust in the environment easily enters the distribution boxes and is attached to the surfaces of components in the distribution boxes, poor contact is easily caused, and when the environment humidity is high, the sealing effect is poor. Environmental humidity easily intrudes into the distribution box, so that metal elements in the distribution box are easily rusted and potential safety hazards exist after a long time.
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Description

Technical Field

[0001] The utility model relates to the technical field of compact busbars, and particularly relates to a pluggable and unplugable compact busbar tapping box while being energized. Background Art

[0002] Compact busbars are applicable to AC three-phase four-wire and three-phase five-wire systems, with a frequency of 50 - 60 Hz, a rated voltage up to 690 V, and a rated working current of 250 - 5000 A for power supply and distribution systems. As auxiliary equipment for power supply and distribution equipment in industrial and mining enterprises, institutions, and high-rise buildings, they are particularly suitable for workshops and the renovation of old enterprises.

[0003] Currently, a Chinese patent with the publication number CN207677310U discloses a knife-fuse type busbar tapping unit, which includes a tapping box body and a knife-fuse switch arranged inside the tapping box. The knife-fuse switch is equipped with a fuse; the tapping box body is provided with an opening for assembling the knife-fuse switch, and the operating handle of the knife-fuse switch protrudes out of the tapping box body. Protected by a fuse, when a short circuit occurs, the circuit breaker at the user end does not operate, and the fuse inside the tapping unit fuses to cut off the branch circuit, without affecting the normal operation of other floors, reducing electrical fire accidents, and making the overall protection of the power distribution system more perfect.

[0004] Most of the existing compact busbar tapping boxes have poor sealing effects. Dust in the environment easily enters the inside of the tapping box and adheres to the surfaces of the components inside the tapping box, easily leading to poor contact. And when the environmental humidity is high, the environmental humidity easily invades the inside of the tapping box. Over time, it easily causes corrosion of the metal components inside the tapping box, posing a safety hazard and affecting the use effect. Content of the Utility Model

[0005] The utility model provides a pluggable and unplugable compact busbar tapping box while being energized, aiming to solve the problem that most of the existing compact busbar tapping boxes have poor sealing effects. Dust in the environment easily enters the inside of the tapping box and adheres to the surfaces of the components inside the tapping box, easily leading to poor contact. And when the environmental humidity is high, the environmental humidity easily invades the inside of the tapping box. Over time, it easily causes corrosion of the metal components inside the tapping box, posing a safety hazard and affecting the use effect.

[0006] The utility model is realized as follows: A pluggable and unplugable compact busbar tapping box while being energized includes a tapping box body, a locking buckle, a sealed box cover, and several copper bars. A fixed pipe is fixedly communicated with the front side of the tapping box body, and sealing mechanisms are arranged at the top and bottom of the fixed pipe. A limiting box is arranged at the rear side of the tapping box body, and a drying box is fixedly communicated with the front side of the limiting box.

[0007] The sealing mechanism includes a screw, a pressing block and a sealing block. The inner wall of the sealing block contacts the surface of the fixed pipe. The inner wall of the pressing block contacts the surface of the sealing block. One side of the screw close to the pressing block sequentially passes through the pressing block and the sealing block and is threadedly connected to the inside of the fixed pipe.

[0008] In order to achieve the effect of filtering dust in the air, as an optimization of the pluggable and withdrawable type intensive busbar trunking tapping box of the present utility model, a filter element is movably inserted into the inside of the limit box, and a first screen is inlaid on the rear side of the limit box.

[0009] In order to achieve the effect of connecting the filter element to the limit box, as an optimization of the pluggable and withdrawable type intensive busbar trunking tapping box of the present utility model, clamping blocks are fixedly connected to both sides of the filter element. The front side and the rear side of the relative side of the two clamping blocks are fixedly connected with limit blocks. Limit holes are opened on the front side and the rear side of both sides of the limit box, and the surface of the limit block contacts the inner wall of the limit hole.

[0010] In order to achieve the effect that the clamping block can be deformed, as an optimization of the pluggable and withdrawable type intensive busbar trunking tapping box of the present utility model, the clamping block is made of corrosion-resistant elastic plastic, and a pull ring is fixedly connected to the surface of the clamping block.

[0011] In order to achieve the effect of preventing externally connected calcium chloride desiccant from entering the inside of the limit box, as an optimization of the pluggable and withdrawable type intensive busbar trunking tapping box of the present utility model, a second screen is fixedly connected to the rear side of the inner wall of the drying box.

[0012] In order to achieve the effect of facilitating the addition and discharge of externally connected calcium chloride desiccant into and out of the drying box, as an optimization of the pluggable and withdrawable type intensive busbar trunking tapping box of the present utility model, sealing covers are arranged on the top and the bottom of the drying box, and the surface of the sealing cover is threadedly connected to the inside of the drying box.

[0013] In order to achieve the effect of preventing externally connected calcium chloride desiccant from entering the inside of the tapping box body, as an optimization of the pluggable and withdrawable type intensive busbar trunking tapping box of the present utility model, a third screen is inlaid on the rear side of the tapping box body, and the front side of the drying box is communicated with the second screen.

[0014] In order to achieve the effect of facilitating the pumping of external air into the inside of the tapping box body, as an optimization of the pluggable and withdrawable type intensive busbar trunking tapping box of the present utility model, fans are inlaid on the front side of the tapping box body, and the number of the fans is two.

[0015] In order to achieve the effect of facilitating the installation of the tapping box body, as an optimization of the pluggable and withdrawable type intensive busbar trunking tapping box of the present utility model, mounting blocks are fixedly connected to the surface of the tapping box body, and the number of the mounting blocks is several and they are evenly distributed on the surface of the tapping box body.

[0016] In order to achieve the effect of extending the service life of the sealing block, as an optimization of the pluggable and withdrawable type dense busbar tap box of the present utility model, the material of the sealing block is polytetrafluoroethylene.

[0017] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0018] For the pluggable and withdrawable type dense busbar tap box, after the external connecting wire passes through the fixed pipe and extends into the tap box body for connection, two sealing blocks are used to wrap the fixed pipe, and then two pressing blocks are used to wrap the sealing blocks. Screws are passed through the pressing blocks and the sealing blocks and are threadedly connected to the inside of the fixed pipe. At this time, the inner wall of the sealing block will be in close contact with the surface of the external connecting wire, so that the connection between the external connecting wire and the tap box body can be sealed. Then, external calcium chloride desiccant is added into the drying box, and the fan is controlled to rotate. When the fan rotates, the air outside the tap box body can be sucked into the limiting box, and the dust in the air is filtered through the filter element, and then enters the drying box. The calcium chloride desiccant is used to absorb the humidity in the air, and then the dry air will enter the tap box body, making the air in the tap box body circulate dry air, keeping the inside of the tap box body dry, and effectively dissipating heat for the components inside the tap box body, avoiding the problems that most of the existing pluggable and withdrawable type dense busbar tap boxes have poor sealing effects, dust in the environment easily enters the tap box and adheres to the surface of the components inside the tap box, which easily leads to poor contact, and when the environmental humidity is high, the environmental humidity easily invades the inside of the tap box, and over time, it easily causes corrosion of the metal components inside the tap box and poses potential safety hazards. Description of the Drawings

[0019] Figure 1 It is the overall structure diagram of the pluggable and withdrawable type dense busbar tap box of the present utility model;

[0020] Figure 2 It is the three-dimensional structure diagram of the rear side of the box body in the present utility model;

[0021] Figure 3 It is the three-dimensional exploded view of the fixed pipe and the sealing block in the present utility model;

[0022] Figure 4 It is the three-dimensional exploded view of the drying box and the sealing cover in the present utility model;

[0023] Figure 5 It is the three-dimensional exploded view of the limiting box and the filter element in the present utility model;

[0024] Figure 6 It is the three-dimensional structure diagram of the clamping block in the present utility model;

[0025] Figure 7 This is a three-dimensional connection schematic diagram of the limit box and the first screen in the present utility model.

[0026] In the figure, 1 is a tapping box body; 2 is a fan; 3 is a lock; 4 is a sealed box cover; 5 is a limit box; 6 is a sealing mechanism; 601 is a screw; 602 is a pressing block; 603 is a sealing block; 7 is a mounting block; 8 is a copper bar; 9 is a fixing pipe; 10 is a drying box; 11 is a clamping block; 12 is a sealing cover; 13 is a second screen; 14 is a first screen; 15 is a filter element; 16 is a limit block; 17 is a limit hole; 18 is a pull ring; 19 is a third screen. Specific embodiments

[0027] In order to make the objectives, technical solutions and advantages of the present utility model more clear and understandable, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present utility model and are not used to limit the present utility model.

[0028] In the description of the present utility model, it should be understood that the orientation or positional relationship indicated by the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present utility model. In addition, in the description of the present utility model, "a plurality of" means two or more, unless otherwise specifically defined.

[0029] Please refer to Figure 1-7 , the present utility model provides a technical solution: a pluggable and unplugable intensive busbar tapping box, including a tapping box body 1, a lock 3, a sealed box cover 4 and a plurality of copper bars 8. A fixing pipe 9 is fixedly communicated with the front side of the tapping box body 1, and sealing mechanisms 6 are arranged on the top and bottom of the fixing pipe 9. A limit box 5 is arranged on the rear side of the tapping box body 1, and a drying box 10 is fixedly communicated with the front side of the limit box 5;

[0030] The sealing mechanism 6 includes a screw 601, a pressing block 602 and a sealing block 603. The inner wall of the sealing block 603 contacts the surface of the fixing pipe 9, the inner wall of the pressing block 602 contacts the surface of the sealing block 603, and one side of the screw 601 close to the pressing block 602 sequentially passes through the pressing block 602 and the sealing block 603 and is threadedly connected to the inside of the fixing pipe 9.

[0031] In this embodiment: After passing the external connecting wire through the fixed pipe 9 and extending it into the tapping box body 1 for connection, two sealing blocks 603 are used to wrap the fixed pipe 9, and then two pressing blocks 602 are used to wrap the sealing blocks 603. The screw 601 passes through the pressing block 602 and the sealing block 603 and is threadedly connected to the inside of the fixed pipe 9. At this time, the inner wall of the sealing block 603 will be in close contact with the surface of the external connecting wire, so that the external connecting wire can be sealed with the tapping box body 1. Then, external calcium chloride desiccant is added into the drying box 10, and the fan 2 is controlled to rotate. When the fan 2 rotates, the air outside the tapping box body 1 can be sucked into the limiting box 5, and the dust in the air is filtered through the filter element 15, and then enters the drying box 10. The humidity in the air is removed by the calcium chloride desiccant, and then the dry air will enter the tapping box body 1, so that the dry air circulates inside the tapping box body 1, keeping the inside of the tapping box body 1 dry, and effectively dissipating heat from the components inside the tapping box body 1, avoiding the problems that most of the existing intensive busbar tapping boxes have poor sealing effects, dust in the environment easily enters the inside of the tapping box and adheres to the surface of the components inside the tapping box, which easily leads to poor contact, and when the environmental humidity is high, the environmental humidity easily invades the inside of the tapping box, and over time, it easily causes corrosion of the metal components inside the tapping box and poses a safety hazard.

[0032] As a technical optimization scheme of the utility model, a filter element 15 is movably inserted into the limiting box 5, and a first screen 14 is embedded on the rear side of the limiting box 5.

[0033] In this embodiment: After the external air enters the limiting box 5, the dust in the external air is filtered through the filter element 15, achieving the effect of filtering the dust in the air.

[0034] As a technical optimization scheme of the utility model, clamping blocks 11 are fixedly connected to both sides of the filter element 15, limiting blocks 16 are fixedly connected to the front side and the rear side of the opposite sides of the two clamping blocks 11, limiting holes 17 are formed in the front side and the rear side of both sides of the limiting box 5, and the surface of the limiting block 16 is in contact with the inner wall of the limiting hole 17.

[0035] In this embodiment: By inserting the filter element 15 into the limiting box 5, the limiting block 16 is clamped into the limiting hole 17, so that the filter element 15 can be limited, achieving the effect of connecting the filter element 15 with the limiting box 5.

[0036] As a technical optimization scheme of the utility model, the clamping block 11 is made of corrosion-resistant elastic plastic, and a pull ring 18 is fixedly connected to the surface of the clamping block 11.

[0037] In this embodiment: Since the clamping block 11 is made of corrosion-resistant elastic plastic, the clamping block 11 can be deformed, facilitating the movement of the limiting block 16 into the limiting hole 17, achieving the effect that the clamping block 11 can be deformed.

[0038] As a technical optimization scheme of the present utility model, a second screen 13 is fixedly connected to the rear side of the inner wall of the drying box 10.

[0039] In this embodiment: By inlaying the second screen 13 on the rear side of the inner wall of the drying box 10, the externally connected calcium chloride desiccant inside the drying box 10 can enter the limiting box 5, achieving the effect of preventing the externally connected calcium chloride desiccant from entering the limiting box 5.

[0040] As a technical optimization scheme of the present utility model, sealing covers 12 are provided at both the top and bottom of the drying box 10, and the surface of the sealing cover 12 is threadedly connected to the inside of the drying box 10.

[0041] In this embodiment: Through the threaded connection between the sealing cover 12 and the inside of the drying box 10, when the sealing cover 12 rotates, the sealing cover 12 can be moved. Turning the top sealing cover 12 away from the drying box 10 allows the externally connected calcium chloride desiccant to be added into the drying box 10. Turning the bottom sealing cover 12 away from the drying box 10 allows the externally connected calcium chloride desiccant inside the drying box 10 to be discharged and replaced, achieving the effect of facilitating the addition and discharge of the externally connected calcium chloride desiccant into and out of the drying box 10.

[0042] As a technical optimization scheme of the present utility model, a third screen 19 is inlaid on the rear side of the tap-off box 1, and the front side of the drying box 10 is communicated with the second screen 13.

[0043] In this embodiment: By blocking the externally connected calcium chloride desiccant inside the drying box 10 through the third screen 19, the externally connected calcium chloride desiccant can be prevented from entering the tap-off box 1, achieving the effect of preventing the externally connected calcium chloride desiccant from entering the tap-off box 1.

[0044] As a technical optimization scheme of the present utility model, two fans 2 are inlaid on the front side of the tap-off box 1.

[0045] In this embodiment: By controlling the operation of the fans 2, the fans 2 can generate suction when operating, sucking the external air into the limiting box 5, the drying box 10, and the tap-off box 1, achieving the effect of facilitating the suction of the external air into the tap-off box 1.

[0046] As a technical optimization scheme of the present utility model, mounting blocks 7 are fixedly connected to the surface of the tap-off box 1, and the number of the mounting blocks 7 is several and they are evenly distributed on the surface of the tap-off box 1.

[0047] In this embodiment: By using an external bolt to pass through the mounting block 7 and thread-connecting the external bolt to the mounting position, the tap-changing box body 1 can be conveniently installed, achieving the effect of facilitating the installation of the tap-changing box body 1.

[0048] As a technical optimization solution of the present utility model, the material of the sealing block 603 is polytetrafluoroethylene.

[0049] In this embodiment: Since the material of the sealing block 603 is polytetrafluoroethylene and polytetrafluoroethylene has good weather resistance, the service life of the sealing block 603 can be extended, achieving the effect of extending the service life of the sealing block 603.

[0050] Working principle: First, pass an external bolt through the mounting block 7 and thread-connect the external bolt to the mounting position, so as to facilitate the installation of the tap-changing box body 1. After passing the external connecting wire through the fixing pipe 9 and extending it into the tap-changing box body 1 for connection, move the sealing block 603 until the inner wall of the sealing block 603 contacts the surface of the fixing pipe 9, and then move the pressing block 602 until the inner wall of the pressing block 602 contacts the surface of the sealing block 603. At this time, pass the screw 601 through the pressing block 602 and the sealing block 603 in sequence and thread-connect the screw 601 to the inside of the fixing pipe 9, so as to fix the sealing block 603. At this time, the inner wall of the sealing block 603 will be in close contact with the surface of the external connecting wire, so as to seal between the external connecting wire and the tap-changing box body 1. Then rotate the top sealing cover 12 to separate the top sealing cover 12 from the drying box 10, pour the external calcium chloride desiccant into the drying box 10, and then reset the top sealing cover 12. During the use of the tap-changing box body 1, control the fan 2 to rotate. When the fan 2 rotates, the air outside the tap-changing box body 1 can be sucked into the limiting box 5, and the dust in the air is filtered through the filter element 15, and then enters the drying box 10, and the humidity in the air is removed by the calcium chloride desiccant. Then the dry air will enter the tap-changing box body 1, so that the dry air circulates inside the tap-changing box body 1, keeping the inside of the tap-changing box body 1 dry, and effectively dissipating heat from the components inside the tap-changing box body 1, avoiding the problem that most of the existing tap-changing boxes of dense busbars have poor sealing effects, and the dust in the environment easily enters the inside of the tap-changing box and adheres to the surface of the components inside the tap-changing box, which easily leads to poor contact. And when the environmental humidity is high, the environmental humidity easily invades the inside of the tap-changing box, and over time, it easily causes the metal components inside the tap-changing box to rust and pose a safety hazard. It should be noted that the calcium chloride desiccant has a high moisture absorption efficiency. When the air passes through the dense calcium chloride desiccant particles, the calcium chloride desiccant particles can remove the moisture in the air. When the filter element 15 needs to be replaced, pull the pull ring 18 to deform the clamping block 11, so that the limiting block 16 is separated from the inside of the limiting hole 17, and then pull the filter element 15 upward to pull out the filter element 15 from the limiting box 5 for replacement. It should be noted that both the tap-changing box body 1 and the sealing box cover 4 are made of strong and good insulating materials, such as high-strength plastic or metal shell with insulation treatment. In terms of the internal structure, it includes plug-and-play interfaces for connecting busbars. These interfaces are designed precisely and have good conductivity and stability, which can ensure that live plug-and-play operations can be carried out while ensuring stable and safe current transmission.

[0051] The above are only the preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements, and improvements made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A live pluggable intensive bus duct junction box, comprising a junction box body (1), a lock (3), a sealed box cover (4) and a plurality of copper bars (8), characterized in that: The front side of the branch box (1) is fixedly connected to a fixed pipe (9), the top and bottom of the fixed pipe (9) are both provided with sealing mechanisms (6), the rear side of the branch box (1) is provided with a limit box (5), and the front side of the limit box (5) is fixedly connected to a drying box (10); The sealing mechanism (6) comprises a screw (601), a pressing block (602) and a sealing block (603); the inner wall of the sealing block (603) contacts the surface of the fixed tube (9); the inner wall of the pressing block (602) contacts the surface of the sealing block (603); and the side of the screw (601) close to the pressing block (602) passes through the pressing block (602) and the sealing block (603) in sequence and is connected to the internal thread of the fixed tube (9).

2. The live pluggable intensive bus duct junction box according to claim 1 is characterized in that: A filter element (15) is movably inserted into the interior of the limiting box (5), and a first gauze net (14) is inlaid on the rear side of the limiting box (5).

3. The live pluggable intensive bus duct junction box according to claim 2 is characterized in that: Both sides of the filter element (15) are fixedly connected with clamping blocks (11), the front and rear sides of the two clamping blocks (11) on the opposite side are fixedly connected with limiting blocks (16), the front and rear sides of both sides of the limiting box (5) are provided with limiting holes (17), and the surface of the limiting blocks (16) is in contact with the inner wall of the limiting hole (17).

4. The live pluggable intensive bus duct junction box according to claim 3 is characterized in that: The clamping block (11) is made of corrosion-resistant elastic plastic, and a pull ring (18) is fixedly connected to the surface of the clamping block (11).

5. The live pluggable intensive bus duct distribution box according to claim 1 is characterized in that: A second gauze (13) is fixedly connected to the rear side of the inner wall of the drying box (10).

6. The live pluggable intensive bus duct distribution box according to claim 1 is characterized in that: The top and bottom of the drying box (10) are both provided with sealing covers (12), and the surface of the sealing cover (12) is connected to the inner thread of the drying box (10).

7. The live pluggable intensive bus duct distribution box according to claim 1 is characterized in that: The rear side of the branch box (1) is inlaid with a third gauze (19), and the front side of the drying box (10) is connected to the second gauze (13).

8. The live pluggable intensive bus duct distribution box according to claim 1 is characterized in that: A fan (2) is inlaid on the front side of the branch box (1), and the number of the fans (2) is two.

9. The live pluggable intensive bus duct distribution box according to claim 1 is characterized in that: The surface of the branch box body (1) is fixedly connected with a mounting block (7), and the mounting blocks (7) are in multiple numbers and are evenly distributed on the surface of the branch box body (1).

10. The live pluggable intensive bus duct distribution box according to claim 1, characterized in that: The sealing block (603) is made of polytetrafluoroethylene.

Citation Information

Patent Citations

  • Sword melts formula bus duct shunting unit

    CN207677310U