Motor assembly, electric pedal device and vehicle

Abstract

The utility model discloses a motor assembly, an electric pedal device and a vehicle. The motor assembly comprises a machine shell assembly, a box body, an armature rotor assembly, a middle transmission assembly, an output shaft assembly and at least one gap adjusting gasket, the box body comprises a first cavity, a second cavity and a third cavity which are communicated with one another, the second cavity is fixed to the machine shell assembly, the armature rotor assembly is arranged in a space formed by the machine shell assembly and the second cavity, and the middle transmission assembly is arranged in the space. The middle transmission assembly is arranged in the first cavity and meshed with the armature rotor assembly, at least part of the structure of the output shaft assembly is arranged in the third cavity and meshed with the middle transmission assembly, and the at least one gap adjusting gasket is used for adjusting the axial gap of the output shaft assembly. In this way, the motor assembly can eliminate noise and / or vibration generated during power output.

Description

Technical Field

[0001] The present application relates to the field of automotive parts, and particularly to a motor assembly, an electric pedal device and a vehicle. Background Art

[0002] In some vehicles with a relatively high chassis, such as SUVs and off-road vehicles, in order to assist the driver and passengers to enter and exit the cabin conveniently, pedals are usually installed on the vehicle skirt and / or the chassis. The pedals generally include fixed pedals and electric pedals. Electric pedals are popular among users because they can automatically extend when the door is opened to assist the driver and passengers to enter and exit the cabin conveniently, and can automatically retract when the door is closed to ensure the vehicle's passing performance and aesthetic appearance. However, there are noises and / or vibrations in the power output of the motor assembly in the existing electric pedal devices. Summary of the Utility Model

[0003] A motor assembly, an electric pedal device and a vehicle provided by the present application can solve the problem that there are noises and / or vibrations in the power output of the motor assembly in the existing electric pedal devices.

[0004] To solve the above technical problems, a technical solution adopted by the present application is: to provide a motor assembly, the motor assembly includes: a housing assembly; a box body including a first cavity, a second cavity and a third cavity that communicate with each other, and the second cavity is fixed to the housing assembly; an armature rotor assembly disposed in the space formed by the housing assembly and the second cavity; an intermediate transmission assembly disposed in the first cavity and meshing with the armature rotor assembly; an output shaft assembly, at least part of the structure of which is disposed in the third cavity and meshing with the intermediate transmission assembly; and at least one gap adjusting gasket for adjusting the axial gap of the output shaft assembly.

[0005] In one embodiment, the gap adjusting gaskets are sleeved at both ends of the output shaft assembly.

[0006] In one embodiment, the motor assembly further includes an end cover fixed to the third cavity. The end cover is provided with a support hole. A fifth mounting seat is provided at one end of the third cavity away from the end cover. One end of the output shaft assembly is disposed in the fifth mounting seat, and the other end of the output shaft assembly passes through the support hole.

[0007] In one embodiment, the motor assembly further includes a second shaft sleeve and a third shaft sleeve. The second shaft sleeve is disposed in the fifth mounting seat, and the third shaft sleeve is disposed in the support hole. One end of the output shaft assembly is rotatably connected to the second shaft sleeve, and the other end of the output shaft assembly is rotatably connected to the third shaft sleeve.

[0008] In one embodiment, the second shaft sleeve and the third shaft sleeve are engineering plastic shaft sleeves.

[0009] In one embodiment, the output shaft assembly includes a second worm gear meshing with the intermediate transmission assembly. At least one shim is located between the second shaft sleeve and the second worm gear, and at least one shim is located between the third shaft sleeve and the second worm gear.

[0010] In one embodiment, the diameter of the housing assembly is 60 - 65 mm.

[0011] Another technical solution adopted by this application is: to provide an electric pedal device, and the electric pedal device includes the motor assembly described in any one of the above.

[0012] Another technical solution adopted by this application is: to provide a vehicle, and the vehicle includes the above-mentioned electric pedal device.

[0013] The beneficial effects of this application are: different from the prior art, the motor assembly provided by this application includes: a housing assembly; a box body including a first cavity, a second cavity and a third cavity that communicate with each other, and the second cavity is fixed to the housing assembly; an armature rotor assembly disposed in the space formed by the housing assembly and the second cavity; an intermediate transmission assembly disposed in the first cavity and meshing with the armature rotor assembly; an output shaft assembly, at least part of the structure of which is disposed in the third cavity and meshing with the intermediate transmission assembly; and at least one shim for adjusting the axial clearance of the output shaft assembly. In this way, the motor assembly can eliminate the noise and / or vibration generated during power output. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] In order to more clearly illustrate the technical solutions in the embodiments of this application, the following will briefly introduce the drawings required for the description of the embodiments. Obviously, the drawings in the following description are only some embodiments of this application. For those of ordinary skill in the art, without creative efforts, other drawings can be obtained based on these drawings.

[0015] Figure 1 is a schematic structural diagram of a vehicle provided by some embodiments of this application;

[0016] Figure 2 is a schematic structural diagram of an electric pedal device provided by some embodiments of this application;

[0017] Figure 3 is a schematic structural diagram of a motor assembly provided by some embodiments of this application;

[0018] Figure 4 is an exploded schematic diagram of a motor assembly provided by some embodiments of this application;

[0019] Figure 5It is a schematic structural diagram of a box body provided by some embodiments of the present application from a first perspective;

[0020] Figure 6 It is a schematic structural diagram of a box body provided by some embodiments of the present application from a second perspective;

[0021] Figure 7 It is a schematic structural diagram of a locking snap ring provided by some embodiments of the present application;

[0022] Figure 8 It is a schematic structural diagram of a locking member provided by some embodiments of the present application from a first perspective;

[0023] Figure 9 It is a schematic structural diagram of a locking member provided by some embodiments of the present application from a second perspective;

[0024] Figure 10 It is a schematic structural diagram of a housing assembly provided by some embodiments of the present application;

[0025] Figure 11 It is a schematic structural diagram of an armature rotor assembly provided by some embodiments of the present application;

[0026] Figure 12 It is a schematic structural diagram of a worm and worm gear assembly provided by some embodiments of the present application;

[0027] Figure 13 It is a schematic structural diagram of an output shaft assembly provided by some embodiments of the present application;

[0028] Figure 14 It is a schematic structural diagram of an end cover provided by some embodiments of the present application.

[0029] Description of reference numerals: 10000 - vehicle, 1000 - electric pedal device, 100 - motor assembly, 110 - box body, 111 - first cavity, 1111 - first sub - cavity, 1111a - third opening, 1111b - internal thread, 1112 - second sub - cavity, 1112a - shoulder, 1113 - third sub - cavity, 1114 - third mounting seat, 1115 - fourth mounting seat, 112 - second cavity, 1121 - first joint part, 1121a - first opening, 1121b - first annular groove, 1122 - main body part, 1122a - mounting edge, 1122b - step structure, 1122c - wire outlet structure, 1122d - reinforcing rib, 1123 - second mounting seat, 1124 - fourth sub - cavity, 1124a - second hollow structure, 1125 - fifth sub - cavity, 1126 - circuit board assembly, 113 - third cavity, 1131 - fifth mounting seat, 1132 - second opening, 114 - end cover, 1141 - support hole, 1142 - second joint part, 1143 - mounting part, 1144 - third annular groove, 115 - locking part, 1151 - external thread, 1152 - first hollow structure, 1153 - tension adjustment structure, 1153a - positioning hole, 1153b - groove, 1154 - second annular groove, 120 - housing assembly, 121 - motor housing, 1211 - first mounting seat, 130 - armature rotor assembly, 131 - second worm, 132 - armature shaft, 140 - worm and worm gear assembly, 141 - second bearing, 142 - first worm gear, 143 - first worm, 144 - locking snap ring, 1441 - concave - convex structure, 150 - output shaft assembly, 151 - second worm gear, 161 - first sealing ring, 162 - second sealing ring, 163 - third sealing ring, 171 - elastic adjustment part, 172 - shim for clearance adjustment, 180 - first bearing, 191 - first bushing, 192 - second bushing, 193 - third bushing, 200 - mounting bracket, 300 - swing arm assembly, 400 - pedal assembly, 101 - reduction box, 102 - intermediate transmission assembly, 103 - motor. Detailed implementation manners

[0030] Next, the technical solutions in the embodiments of the present application will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present application. It can be understood that the specific embodiments described herein are only used to explain the present application, rather than limiting the present application. Additionally, it should be noted that for the sake of description, only the parts related to the present application rather than all the structures are shown in the drawings. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative efforts belong to the scope of protection of the present application.

[0031] The terms "first", "second", and "third" in this application are only for descriptive purposes and should not be construed as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, features defined with "first", "second", and "third" may explicitly or implicitly include at least one of such features. In the description of this application, the meaning of "a plurality" is at least two, such as two, three, etc., unless otherwise specifically defined. In the embodiments of this application, all directional indications (such as up, down, left, right, front, back...) are only used to explain the relative positional relationship and movement conditions between components in a specific posture (as shown in the drawings). If the specific posture changes, the directional indication will also change accordingly. In addition, the terms "comprise" and "have" and any variations thereof are intended to cover non-exclusive inclusion. For example, a process, method, system, product, or device that includes a series of steps or units is not limited to the listed steps or units, but optionally further includes steps or units not listed, or optionally further includes other steps or units inherent to these processes, methods, products, or devices.

[0032] Reference to "embodiment" herein means that a particular feature, structure, or characteristic described in connection with the embodiment can be included in at least one embodiment of this application. The phrase appears in various places in the specification and does not necessarily refer to the same embodiment, nor is it an independent or alternative embodiment mutually exclusive with other embodiments. Those skilled in the art will explicitly and implicitly understand that the embodiments described herein can be combined with other embodiments.

[0033] The motor assembly provided by this application includes: a housing assembly; a box body including a first cavity, a second cavity, and a third cavity that communicate with each other, and the second cavity is fixed to the housing assembly; an armature rotor assembly disposed in the space formed by the housing assembly and the second cavity; an intermediate transmission assembly disposed in the first cavity and meshing with the armature rotor assembly; an output shaft assembly, at least a part of the structure of which is disposed in the third cavity and meshing with the intermediate transmission assembly; and at least one gap adjusting gasket for adjusting the axial gap of the output shaft assembly. In this way, the motor assembly can eliminate the noise and / or vibration generated during power output.

[0034] Please refer to Figure 1 , Figure 1 is a schematic structural diagram of a vehicle provided by some embodiments of this application. The vehicle 10000 provided by this application may include, but is not limited to, an electric pedal device 1000. The electric pedal device 1000 is used to assist the driver and passengers to enter and exit the vehicle cabin conveniently. Among them, the electric pedal device 1000 can minimize the impact on the passability of the vehicle 10000, thereby improving the user experience.

[0035] Please refer toFigure 2 , Figure 2 is a schematic structural diagram of an electric pedal device provided by some embodiments of the present application. The electric pedal device 1000 provided by the present application may include, but is not limited to, a motor assembly 100, a mounting bracket 200, a swing arm assembly 300, and a pedal assembly 400. The motor assembly 100 is fixed to the mounting bracket 200. The motor assembly 100 is in transmission connection with the swing arm assembly 300. The swing arm assembly 300 is in transmission connection with the pedal assembly 400. Driven by the motor assembly 100, the pedal assembly 400 can extend and / or retract relative to the body of the vehicle 1000. The electric pedal device 1000 can prevent the motor assembly 100 from affecting the passability of the vehicle 10000 equipped with the electric pedal device 1000. Wherein, when the electric pedal device 1000 is fixed to the chassis of the vehicle 10000, the distance between the motor assembly 100 and the horizontal ground is greater than the distance between the pedal assembly 400 and the horizontal ground.

[0036] Please refer to Figures 2-4 , Figure 3 which is a schematic structural diagram of the motor assembly 100 provided by some embodiments of the present application, Figure 4 is an exploded schematic diagram of the motor assembly 100 provided by some embodiments of the present application. The motor assembly 100 provided by the present application may include, but is not limited to, a box body 110, a housing assembly 120, an armature rotor assembly 130, a worm and worm gear assembly 140, an output shaft assembly 150, and at least one elastic adjusting member 171. The box body 110 is fixedly connected to the housing assembly 120. The armature rotor assembly 130 is disposed within the space formed by enclosing the housing assembly 120 and the box body 110 assembly. The worm and worm gear assembly 140 is disposed within the box body 110 and meshes with the armature rotor assembly 130 to achieve a transmission connection. A partial structure of the output shaft assembly 150 is disposed within the box body 110 and meshes with the worm and worm gear assembly 140 to achieve a transmission connection. Wherein, a mounting position is provided on the box body 110 for fixedly connecting to the mounting bracket 200 of the electric pedal device 1000. The output shaft assembly 150 is in transmission connection with the swing arm assembly of the electric pedal device 1000 to drive the swing arm assembly to drive the pedal assembly to extend and / or retract relative to the body of the vehicle 10000.

[0037] In this embodiment, the worm and worm gear assembly 140 serves as the intermediate transmission assembly 102, enabling the power of the armature rotor assembly 130 to be transmitted to the output shaft assembly 150. The elastic adjusting member 171 is used to automatically adjust the meshing clearance between the armature rotor assembly 130 and the intermediate transmission assembly 102, and / or between the intermediate transmission assembly 102 and the output shaft assembly 150.

[0038] Understandably, after the motor assembly 100 has been used for a period of time, the meshing clearance between the armature rotor assembly 130 and the intermediate transmission assembly 102 and / or the meshing clearance between the intermediate transmission assembly 102 and the output shaft assembly 150 will increase due to wear. At this time, the elastic adjusting member 171 in the pre-compressed state will, under the action of its own restoring force, make the above-mentioned meshing clearance return to the normal state, thereby avoiding a reduction in transmission efficiency and abnormal noise caused by too large a clearance.

[0039] Optionally, the elastic adjusting member 171 can be a wave spring. The wave spring has the advantages of small volume, light weight, long life and saving axial space.

[0040] In this embodiment, the diameter of the housing assembly 120 is 60 - 65 mm, making the motor assembly 100 appear more lightweight and compact.

[0041] Please refer to Figures 2-6 , Figure 5 which is a schematic structural diagram of the box body 110 provided by some embodiments of the present application, Figure 6 and which is a schematic structural diagram of the locking snap ring 144 provided by some embodiments of the present application. The box body 110 provided by the present application has a compact structure, light weight, low production cost, and can achieve good sealing at each opening. The box body 110 may include, but is not limited to, a first cavity 111, a second cavity 112, and a third cavity 113. The first cavity 111 is connected to the second cavity 112 and communicates at the connection between the two. The first cavity 111 is connected to the third cavity 113 and communicates at the connection between the two. The worm and worm gear assembly 140 is accommodated in the first cavity 111. The armature rotor assembly 130 is accommodated in the space surrounded by the housing assembly 120 and the second cavity 112. A partial structure of the output shaft assembly 150 is accommodated in the third cavity 113. At the connection between the first cavity 111 and the second cavity 112, the armature rotor assembly 130 is in transmission connection with the worm and worm gear assembly 140. At the connection between the first cavity 111 and the third cavity 113, the worm and worm gear assembly 140 is in transmission connection with the output shaft assembly 150.

[0042] Further, the first cavity 111 may include, but is not limited to, a first sub-cavity 1111, a second sub-cavity 1112, and a third sub-cavity 1113 that are connected to each other and arranged in sequence. The second sub-cavity 1112 communicates with the second cavity 112. The third sub-cavity 1113 communicates with the third cavity 113. One end of the first sub-cavity 1111 away from the second sub-cavity 1112 is provided with a third opening 1111a. The inner wall of the first sub-cavity 1111 at the end away from the second sub-cavity 1112 is provided with an internal thread 1111b. A shoulder 1112a is provided at the connection between the first sub-cavity 1111 and the second sub-cavity 1112. The motor assembly 100 further includes a locking member 115. The outer circumference of the locking member 115 is provided with an external thread 1151. The external thread 1151 of the locking member 115 is screwed with the internal thread 1111b of the first sub-cavity 1111. Wherein, the locking member 115 can be screwed until the end face of the locking member 115 is flush with the plane where the third opening 1111a of the first sub-cavity 1111 is located. In some embodiments, the distance between the end face of the locking member 115 and the plane where the third opening 1111a is located is less than or equal to 1 mm.

[0043] In this embodiment, when the electric pedal device 1000 is fixed to the chassis of the vehicle 10000, the end face of the locking member 115 of the motor assembly 100 faces the ground.

[0044] It can be understood that since the end face of the locking member 115 of the motor assembly 100 faces the ground when the electric pedal device 1000 is fixed to the chassis of the vehicle 10000, therefore, by screwing the locking member 115 until its end face is almost flush with the plane where the third opening 1111a of the first sub-cavity 1111 is located, it is possible to effectively avoid the influence of the motor assembly 100 on the passability of the vehicle 10000 equipped with the electric pedal device 1000, thereby improving the user experience.

[0045] Further, the first cavity 111 further includes opposite third mounting seats 1114 and fourth mounting seats 1115. Among them, the third mounting seat 1114 is connected to one end of the third sub-cavity 1113 away from the second sub-cavity 1112. In some embodiments, the fourth mounting seat 1115 may be constituted by the first sub-cavity 1111. In other embodiments, the fourth mounting seat 1115 may be jointly constituted by the first sub-cavity 1111 and the locking member 115. One end of the intermediate transmission assembly 102 is disposed on the third mounting seat 1114. The other end of the intermediate transmission assembly 102 is disposed on the fourth mounting seat 1115. Wherein, the elastic adjusting member 171 is disposed between the third mounting seat 1114 and the intermediate transmission assembly 102 and / or between the fourth mounting seat 1115 and the intermediate transmission assembly 102.

[0046] Further, the motor assembly 100 further includes a first bearing 180 and a second bearing 141. The first bearing 180 is disposed on the third mounting seat 1114. The second bearing 141 is disposed on the fourth mounting seat 1115. One end of the intermediate transmission assembly 102 is rotatably connected to the first bearing 180, and the other end of the intermediate transmission assembly 102 is rotatably connected to the second bearing 141 to improve the smoothness and stability of rotation. The locking member 115 is screwed to the internal thread 1111b of the first sub-cavity 1111 through its external thread 1151, so that the second bearing 141 is fixed to the first sub-cavity 1111. The outer ring of the second bearing 141 abuts between the shoulder 1112a and the locking member 115.

[0047] Optionally, the first bearing 180 may be a deep groove ball bearing with a clearance of 6-20 um. The second bearing 141 may be a deep groove ball bearing with a clearance of 11-25 um to improve its ability to withstand axial loads, thereby further improving the smoothness and service life of the rotation of the intermediate transmission assembly 102.

[0048] Further, the motor assembly 100 further includes a locking snap ring 144. The locking snap ring 144 is used to lock the second bearing 141 to the intermediate transmission assembly 102 to prevent the second bearing 141 from axially moving.

[0049] Further, the locking snap ring 144 is formed by connecting 8 concave-convex structures 1441 end to end, so that the locking snap ring 144 contacts the second bearing 141 more fully. The inner side of the locking snap ring 144 is V-shaped to facilitate embedding into the gap between the second bearing 141 and the intermediate transmission assembly 102.

[0050] Please refer to Figures 2-7 , Figure 7 which is a schematic structural diagram of the locking member 115 provided by some embodiments of the present application. In some embodiments, the end face of the locking member 115 is recessed towards the first sub-cavity 1111 to form a plurality of first hollow structures 1152 to reduce the weight of the locking member 115, thereby reducing the weight of the motor assembly 100. In other embodiments, the end face of the locking member 115 is recessed towards the first sub-cavity 1111 to form a tightening and loosening adjustment structure 1153. The tightening and loosening adjustment structure 1153 is used to cooperate with a specific tool to lock or loosen the locking member 115. The tightening and loosening adjustment structure 1153 may include, but is not limited to, a positioning hole 1153a and a plurality of grooves 1153b evenly distributed around the positioning hole 1153a. Among them, the positioning hole 1153a is used for positioning and cooperation with the tool. The groove 1153b is used to cooperate with the tool to transmit the locking force or the loosening force.

[0051] Further, a second annular groove 1154 is provided on the circumferential side of the locking member 115 between the end face and the external thread 1151. The motor assembly 100 further includes a second sealing ring 162. The second sealing ring 162 is disposed in the second annular groove 1154 and abuts against the inner wall of the first sub-cavity 1111 to prevent particles and liquid from entering the box body 110 through the third opening 1111a.

[0052] Understandably, by disposing the second sealing ring 162 on the circumferential side of the locking member 115, the compression amount of the second sealing ring 162 can be made unaffected by the screwing process of the locking member 115, thereby avoiding a reduction in the sealing effect caused by excessive deformation of the second sealing ring 162.

[0053] Optionally, the material of the locking member 115 can be engineering plastic to further reduce the weight of the locking member 115 and the motor assembly 100.

[0054] Please refer to Figure 8 , Figure 8 FIG. is a schematic structural diagram of a housing assembly 120 provided in some embodiments of the present application. The housing assembly 120 may include, but is not limited to, a motor housing 121 and a magnet fixed to the inner wall of the motor housing 121. Wherein, a first mounting seat 1211 is provided at one end of the motor housing 121, and the other end of the motor housing 121 is connected to the second cavity 112 of the box body 110.

[0055] Please refer to in combination Figures 2-5 FIG., in some embodiments, the second cavity 112 may include, but is not limited to, a first joint portion 1121 and a main body portion 1122 that are connected. At least two first annular grooves 1121b are provided on the circumferential side of the first joint portion 1121. The motor assembly 100 further includes at least two first sealing rings 161. The first sealing rings 161 are disposed in the first annular grooves 1121b. The first joint portion 1121 is used to be embedded in the motor housing 121, and when the first joint portion 1121 is embedded in the motor housing 121, the first sealing rings 161 abut between the motor housing 121 and the first joint portion 1121 to achieve a sealing function. Specifically, two first annular grooves 1121b may be provided on the circumferential side of the first joint portion 1121. Correspondingly, the number of the first sealing rings 161 may be two. Through the arrangement of the two first annular grooves 1121b and the two first sealing rings 161, the sealing effect between the motor housing 121 and the second cavity 112 can be better, so as to achieve a higher level of waterproof performance.

[0056] Further, an installation edge 1122a is provided at the connection between the main body portion 1122 and the first joint portion 1121. The installation edge 1122a surrounds the first joint portion 1121. The motor housing 121 can be attached to the installation edge 1122a and fastened to the main body portion 1122 through a fastener. The main body portion 1122 communicates with the second sub-cavity 1112 of the first cavity 111.

[0057] Please refer to Figures 2-5 In some other embodiments, the second cavity 112 may include, but is not limited to, a fourth sub-cavity 1124 and a fifth sub-cavity 1125 that communicate with each other. The fifth sub-cavity 1125 communicates with the second sub-cavity 1112 of the first cavity 111. One end of the fourth sub-cavity 1124 away from the fifth sub-cavity 1125 is provided with a first opening 1121a. An installation edge 1122a is provided at one end of the fourth sub-cavity 1124 near the first opening 1121a. The installation edge 1122a is used for fixedly connecting to the motor housing 121 of the housing assembly 120. A stepped structure 1122b is provided on the installation edge 1122a, making the overall box 110 look more compact and at the same time reducing the volume and weight of the box 110. A wire outlet structure 1122c is provided on the stepped structure 1122b. The motor assembly 100 further includes a circuit board assembly 1126. The circuit board assembly 1126 is accommodated in the second cavity 112 of the box 110. Specifically, the circuit board assembly 1126 is accommodated in the fourth sub-cavity 1124 of the second cavity 112. Among them, the leads of the circuit board assembly 1126 pass through the wire outlet structure 1122c.

[0058] Furthermore, a reinforcing rib 1122d is provided between the outer wall of the fifth sub-cavity 1125 and the stepped structure 1122b to play a role in improving the strength.

[0059] Furthermore, when observed from one side of the first opening 1121a, the fourth sub-cavity 1124 is a groove-shaped structure. A plurality of second hollow structures 1124a are provided at the groove bottom of the fourth sub-cavity 1124 to reduce the weight of the box 110. The plurality of second hollow structures 1124a surround the communication portion between the fourth sub-cavity 1124 and the fifth sub-cavity 1125.

[0060] Furthermore, a second mounting seat 1123 is provided at one end of the fifth sub-cavity 1125 away from the fourth sub-cavity 1124. One end of the armature rotor assembly 130 is disposed on the first mounting seat 1211. The other end of the armature rotor assembly 130 is disposed on the second mounting seat 1123. Among them, the elastic adjusting member 171 is disposed between the first mounting seat 1211 and the armature rotor assembly 130 and / or between the second mounting seat 1123 and the armature rotor assembly 130 to automatically adjust the meshing clearance between the armature rotor assembly 130 and the intermediate transmission assembly 102.

[0061] Furthermore, the motor assembly 100 further includes a first bearing 180. The first bearing 180 is disposed on the first mounting seat 1211. One end of the armature rotor assembly 130 is rotatably connected to the first bearing 180 to improve the smoothness and stability of the rotation of the armature rotor assembly 130. In this embodiment, the elastic adjusting member 171 abuts between the first mounting seat 1211 and the first bearing 180.

[0062] Optionally, the first bearing 180 may be a deep groove ball bearing with a clearance of 6 - 20 μm.

[0063] Furthermore, the motor assembly 100 further includes a first bushing 191. The first bushing 191 is disposed on the second mounting seat 1123. The other end of the armature rotor assembly 130 is rotatably connected to the first bushing 191. Using a bushing instead of a bearing can save costs.

[0064] Optionally, the first bushing 191 may be an engineering plastic bushing. Engineering plastic bushings have the advantages of high strength, low cost, small mass, and lubrication-free.

[0065] Please refer to Figures 2-5 and Figure 12 , Figure 12 which is a schematic structural diagram of the end cap 114 provided by some embodiments of the present application. One end of the third cavity 113 is provided with a fifth mounting seat 1131. The other end of the third cavity 113 is provided with a second opening 1132. The orientation of the second opening 1132 is opposite to the orientation of the first opening 1121a of the second cavity 112, such that the power input end and the power output end of the housing 110 are parallel. The motor assembly 100 further includes an end cap 114 and a third sealing ring 163. The end cap 114 is fixed to the third cavity 113 to block and seal the second opening 1132. The end cap 114 is provided with a support hole 1141. One end of the output shaft assembly 150 is disposed on the fifth mounting seat 1131. The other end of the output shaft assembly 150 passes through the support hole 1141. The third sealing ring 163 abuts between the third cavity 113 and the end cap 114 to prevent particles and liquid from entering the housing 110 through the second opening 1132.

[0066] Furthermore, the motor assembly 100 further includes a second bushing 192 and a third bushing 193. The second bushing 192 is disposed on the fifth mounting seat 1131. The third bushing 193 is disposed in the support hole 1141. One end of the output shaft assembly 150 is rotatably connected to the second bushing 192. The other end of the output shaft assembly 150 is rotatably connected to the third bushing 193.

[0067] Optionally, the second bushing 192 and the third bushing 193 may be engineering plastic bushings. Engineering plastic bushings have the advantages of high strength, low cost, small mass, and lubrication-free.

[0068] Further, the end cap 114 may include, but is not limited to, a connected second joint portion 1142 and a mounting portion 1143. The second joint portion 1142 passes through the second opening 1132 and is embedded in the other end of the third cavity 113. The mounting portion 1143 is fastened to the other end of the third cavity 113 by a fastener. A third annular groove 1144 is formed between the second joint portion 1142 and the mounting portion 1143. The third sealing ring 163 is disposed in the third annular groove 1144.

[0069] In some embodiments, an oil baffle structure is further provided on the circumferential side of the support hole 1141 of the end cap 114 to prevent the lubricating oil in the housing 110 from leaking out through the support hole 1141.

[0070] Please refer to Figures 3-5 and Figures 9-11 , Figure 9 which is a schematic structural diagram of the armature rotor assembly 130 provided by some embodiments of the present application, Figure 10 which is a schematic structural diagram of the worm and worm gear assembly 140 provided by some embodiments of the present application, Figure 11 which is a schematic structural diagram of the output shaft assembly 150 provided by some embodiments of the present application. The armature rotor assembly 130 may include, but is not limited to, an armature shaft 132 and a second worm 131 sleeved on the armature shaft 132. In some other embodiments, the armature rotor assembly 130 further includes a core coil assembly, a commutator, and a magnetic ring. The core coil assembly is sleeved on one end of the armature shaft 132. The second worm 131 is sleeved on the other end of the armature shaft 132. The commutator and the magnetic ring are sleeved on the armature shaft 132 and are located between the core coil assembly and the second worm 131. The second worm 131 is received in the fifth sub-cavity 1125 of the second cavity 112.

[0071] Further, the worm and worm gear assembly 140 may include, but is not limited to, a second bearing 141, a first worm gear 142, and a first worm 143 that are located on the same axis and arranged in sequence. The second bearing 141 is received in the first sub-cavity 1111 of the first cavity 111. The first worm gear 142 is received in the second sub-cavity 1112 of the first cavity 111. The first worm 143 is received in the third sub-cavity 1113 of the first cavity 111. At the communication between the second sub-cavity 1112 and the fifth sub-cavity 1125, the first worm gear 142 meshes with the second worm 131.

[0072] Further, the output shaft assembly 150 may include, but is not limited to, a second worm gear 151. The second worm gear 151 meshes with the intermediate transmission assembly 102. Specifically, at the connection between the third sub-cavity 1113 and the third cavity 113, the second worm gear 151 meshes with the first worm 143. The motor assembly 100 further includes a clearance adjusting gasket 172. The clearance adjusting gasket 172 is sleeved at both ends of the output shaft assembly 150 to adjust the axial clearance of the output shaft assembly 150. At least one clearance adjusting gasket 172 is located between the second sleeve 192 and the second worm gear 151. At least one clearance adjusting gasket 172 is located between the third sleeve 193 and the second worm gear 151.

[0073] Among them, the motor 103 in the present application can be understood as including a housing assembly 120 and an armature rotor assembly 130. The reduction gearbox 101 can be understood as including a box body 110, an intermediate transmission assembly 102 (worm and worm gear assembly 140), an end cover 114 and a locking member 115.

[0074] The motor assembly 100 provided in the present application includes: a housing assembly 120; a box body 110 including a first cavity 111, a second cavity 112 and a third cavity 113 that communicate with each other, and the second cavity 112 is fixed to the housing assembly 120; an armature rotor assembly 130 disposed in the space formed by the housing assembly 120 and the second cavity 112; an intermediate transmission assembly 102 disposed in the first cavity 111 and meshing with the armature rotor assembly 130; an output shaft assembly 150, at least part of the structure of which is disposed in the third cavity 113 and meshes with the intermediate transmission assembly 102; and at least one clearance adjusting gasket 172 for adjusting the axial clearance of the output shaft assembly 150. In this way, the motor assembly 100 can eliminate the noise and / or vibration generated during power output.

[0075] The above are only some embodiments of the present application, and thus do not limit the protection scope of the present application. Any equivalent device or equivalent process transformation made by using the specification and drawings of the present application, or directly or indirectly applied in other related technical fields, shall be equally included in the patent protection scope of the present application.

Claims

1. A motor assembly, characterized in that: include: Housing components; A box body, comprising a first cavity, a second cavity and a third cavity which are interconnected, wherein the second cavity is fixed to the housing assembly; An armature rotor assembly is disposed in a space between the housing assembly and the second cavity structure; An intermediate transmission assembly is disposed in the first cavity and meshes with the armature rotor assembly; an output shaft assembly, at least part of which is disposed in the third cavity and meshed with the intermediate transmission assembly; At least one clearance adjustment gasket is used to adjust the axial clearance of the output shaft assembly.

2. The motor assembly according to claim 1, characterized in that: The gap adjustment gasket is sleeved on both ends of the output shaft assembly.

3. The motor assembly according to claim 1, characterized in that: The motor assembly also includes an end cover fixed to the third cavity, the end cover is provided with a support hole, the third cavity is provided with a fifth mounting seat at one end away from the end cover, one end of the output shaft assembly is arranged on the fifth mounting seat, and the other end of the output shaft assembly passes through the support hole.

4. The motor assembly according to claim 3, characterized in that: The motor assembly also includes a second sleeve and a third sleeve, the second sleeve is arranged on the fifth mounting seat, the third sleeve is arranged on the support hole, one end of the output shaft assembly is rotatably connected to the second sleeve, and the other end of the output shaft assembly is rotatably connected to the third sleeve.

5. The motor assembly according to claim 4, characterized in that: The second sleeve and the third sleeve are engineering plastic sleeves.

6. The motor assembly according to claim 4, characterized in that The output shaft assembly includes a second worm gear meshing with the intermediate transmission assembly, at least one of the gap adjustment washers is located between the second sleeve and the second worm gear, and at least one of the gap adjustment washers is located between the third sleeve and the second worm gear.

7. The motor assembly according to claim 1, characterized in that The intermediate transmission assembly is a worm gear assembly, which includes a first worm wheel and a first worm located on the same axis, the armature rotor assembly includes a second worm, and the output shaft assembly includes a second worm wheel, the second worm is meshed with the first worm wheel, and the first worm is meshed with the second worm wheel.

8. The motor assembly according to claim 1, characterized in that The diameter of the housing assembly is 60-65 mm.

9. An electric pedal device, characterized in that: Comprising a motor assembly as described in any one of claims 1-8.

10. A vehicle, characterized in that: Comprising the electric pedal device as claimed in claim 9.

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