Cylindrical turntable permanent magnet coupler structure

By designing the permanent magnet coupler structure of the cylindrical rotary disc, and using the air extraction pipe and the fixed pipe to extract magnetic chips, the friction problem between the copper rotary disc and the permanent magnet rotary disc is solved, and the torque transmission efficiency is improved.

CN223052909UActive Publication Date: 2025-07-01CHENLU (SHANDONG) IND TECH CO LTD
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Patent Information

Application Number
CN202422223091.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-11
Publication Date
2025-07-01
Estimated Expiration
2034-09-11

AI Technical Summary

Technical Problem

After the existing cylindrical permanent magnet coupler operates for a long time, magnetic chips will be generated between the copper rotor and the permanent magnet rotor, increasing friction and reducing torque transmission efficiency.

Method used

A permanent magnet coupler structure of a cylindrical rotary disk is designed to achieve vacuum inside the sealing cylinder through the air pumping pipe and the control valve. The copper rotary disk is driven by a drive shaft, and combined with the fixed pipe and the chip extraction pipe to clean the magnetic chips between the copper rotary disk and the permanent magnet rotary disk.

Benefits of technology

Effectively clean magnetic chips, reduce friction between the copper turntable and the permanent magnet turntable, and improve torque transmission efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a cylindrical turntable permanent magnet coupler structure, which comprises a first sealing cylinder and a second sealing cylinder, the outer surface of the first sealing cylinder and the outer surface of the second sealing cylinder are fixedly connected with fixing plates, the upper surface of one of the fixing plates is provided with fastening bolts which are arranged at equal intervals, and the upper surface of the other fixing plate is provided with fastening bolts. Bearings are fixedly embedded in the first sealing cylinder and the second sealing cylinder, a transmission shaft is arranged in the two bearings jointly, a copper rotating disc is fixedly connected to the outer surface of the transmission shaft, a permanent magnet rotating disc is fixedly connected to the outer surface of the transmission shaft, and a fixing pipe fixedly communicates with the upper surface of the first sealing cylinder; and the bottom end of the fixed pipe fixedly communicates with a chip pumping pipe. According to the device, through the cooperation of the fixed pipe and the scrap extraction pipe, magnetic scraps between the copper rotating disc and the permanent magnet rotating disc can be extracted, the magnetic scraps can be conveniently cleaned, friction between the copper rotating disc and the permanent magnet rotating disc is reduced, and the torque transmission efficiency is further improved.
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Description

Technical Field

[0001] The utility model relates to the field of permanent magnet couplings, in particular to a structure of a cylindrical turntable permanent magnet coupling. Background Technique

[0002] The permanent magnet coupling, also known as the magnetic coupling and the permanent magnet drive device, mainly consists of three parts: a copper rotor, a permanent magnet rotor, and a controller. Generally, the copper rotor is connected to the motor shaft, and the permanent magnet rotor is connected to the shaft of the working machine. There is an air gap between the copper rotor and the permanent magnet rotor, and there is no mechanical connection for transmitting torque, which can realize a transmission method without mechanical connection between the motor and the load. Its working principle is that when there is relative movement between the two, the conductor assembly cuts the magnetic force lines, generating eddy currents in the conductor. The eddy currents then generate a reactive magnetic field, which interacts with the magnetic field generated by the permanent magnet, thereby realizing the torque transmission between the two.

[0003] Chinese Patent with the publication number CN220775620U discloses a cylindrical turntable permanent magnet coupling, including a sealed cylinder. The sealed cylinder is formed by splicing two symmetrical semi-cylinders. The middle parts of the two semi-cylinders on the side away from each other are rotatably connected by a sealed rotating shaft. One end of each of the two rotating shafts located inside the sealed cylinder is respectively fixed with a copper turntable and a permanent magnet turntable. The copper turntable and the permanent magnet turntable are inserted into each other and do not contact each other. One end of the rotating shaft connected to the copper turntable located outside the sealed cylinder is fixedly connected to the motor shaft. However, for the cylindrical turntable permanent magnet coupling in the above patent, after long-term operation, magnetic chips will be generated between the copper turntable and the permanent magnet turntable, which is convenient for cleaning the magnetic chips, increases the friction between the copper turntable and the permanent magnet turntable, and reduces the efficiency of torque transmission. Therefore, we propose a structure of a cylindrical turntable permanent magnet coupling to solve the above problems. Content of the Utility Model

[0004] The purpose of the utility model is to provide a structure of a cylindrical turntable permanent magnet coupling to solve the problems raised in the above background technique.

[0005] To achieve the above purpose, the utility model provides the following technical solutions:

[0006] A cylindrical turntable permanent magnet coupling structure includes a first sealing cylinder and a second sealing cylinder. Fixed plates are fixedly connected to the outer surfaces of both the first sealing cylinder and the second sealing cylinder. Equally spaced fastening bolts are provided on the upper surface of one of the fixed plates. Bearings are fixedly embedded in both the interior of the first sealing cylinder and the interior of the second sealing cylinder. A transmission shaft is commonly provided inside the two bearings. A copper turntable is fixedly connected to the outer surface of the transmission shaft, and a permanent magnet turntable is also fixedly connected to the outer surface of the transmission shaft. A fixed pipe is fixedly communicated with the upper surface of the first sealing cylinder. A chip extraction pipe is fixedly communicated with the bottom end of the fixed pipe. A fixed cover is fixedly communicated with the top end of the fixed pipe. A threaded pipe is fixedly connected to the upper surface of the fixed cover, and a sealing cover is threadedly connected to the outer surface of the threaded pipe.

[0007] As a further technical solution of the present invention, a buckle plate is fixedly connected to the upper surface of the sealing cover, and a sealing plate is fixedly connected to the inner top wall of the sealing cover.

[0008] As a further technical solution of the present invention, a sign plate is fixedly connected to the upper surface of the first sealing cylinder, and the sign plate is triangular in shape.

[0009] As a further technical solution of the present invention, the copper turntable and the permanent magnet turntable do not contact each other, and a connecting ring is fixedly connected to the bottom end of the transmission shaft.

[0010] As a further technical solution of the present invention, a positioning seat is fixedly connected to the top end of the transmission shaft, and a connecting groove is provided on the upper surface of the positioning seat.

[0011] As a further technical solution of the present invention, an air extraction pipe is fixedly communicated with the upper surface of the first sealing cylinder, and a control valve is provided on the outer surface of the air extraction pipe.

[0012] Compared with the prior art, the beneficial effects of the present invention are:

[0013] A cylindrical turntable permanent magnet coupling structure. With the cooperation of the air extraction pipe and the control valve, the interior of the first sealing cylinder can be evacuated. The transmission shaft can drive the copper turntable to rotate, and the rotation of the copper turntable can drive the permanent magnet turntable to rotate. The threaded pipe can be connected to an external dust suction pump. With the cooperation of the fixed pipe and the chip extraction pipe, the magnetic chips between the copper turntable and the permanent magnet turntable can be extracted, facilitating the cleaning of the magnetic chips, reducing the friction between the copper turntable and the permanent magnet turntable, and improving the efficiency of torque transmission. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a three-dimensional structural schematic diagram of the cylindrical turntable permanent magnet coupling structure.

[0015] Figure 2It is a cross-sectional view of the front view of the second sealing cylinder in the structure of the cylindrical turntable permanent magnet coupling.

[0016] Figure 3 It is a cross-sectional view of the bottom view of the first sealing cylinder in the structure of the cylindrical turntable permanent magnet coupling.

[0017] Figure 4 For the structure of the cylindrical turntable permanent magnet coupling Figure 2 The enlarged schematic diagram of the structure at position A in it.

[0018] In the figure: 1. The first sealing cylinder; 2. The second sealing cylinder; 3. The bearing; 4. The transmission shaft; 5. The permanent magnet turntable; 6. The copper turntable; 7. The fixing plate; 8. The fastening bolt; 9. The fixing pipe; 10. The chip extraction pipe; 11. The fixing cover; 12. The threaded pipe; 13. The sealing cover; 14. The sealing plate; 15. The buckle plate; 16. The connecting ring; 17. The air extraction pipe; 18. The control valve; 19. The positioning seat; 20. The connecting groove; 21. The nameplate. Specific embodiments

[0019] In the description of the present invention, it should be understood that the orientation or positional relationship indicated by the terms "center", "longitudinal", "transverse", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation to the present invention. In addition, the terms "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly indicating the quantity of the indicated technical features. Thus, the features defined with "first", "second", etc. may explicitly or implicitly include one or more of such features. In the description of the present invention, unless otherwise specified, the meaning of "a plurality" is two or more.

[0020] In the description of the present invention, it should be noted that unless otherwise clearly defined and limited, the terms "installation", "connection", and "connection" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood through specific situations.

[0021] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.

[0022] Please refer to Figures 1-4 , in the present utility model, a structure of a cylindrical turntable permanent magnet coupler includes a first sealing cylinder 1 and a second sealing cylinder 2. Fixed plates 7 are fixedly connected to the outer surfaces of both the first sealing cylinder 1 and the second sealing cylinder 2. The upper surface of one of the fixed plates 7 is provided with fastening bolts 8 arranged at equal intervals. Bearings 3 are fixedly embedded in both the interior of the first sealing cylinder 1 and the interior of the second sealing cylinder 2. A transmission shaft 4 is jointly arranged inside the two bearings 3. A copper turntable 6 is fixedly connected to the outer surface of the transmission shaft 4, and a permanent magnet turntable 5 is fixedly connected to the outer surface of the transmission shaft 4. A fixed pipe 9 is fixedly communicated with the upper surface of the first sealing cylinder 1. A chip extraction pipe 10 is fixedly communicated with the bottom end of the fixed pipe 9. A fixed cover 11 is fixedly communicated with the top end of the fixed pipe 9. A threaded pipe 12 is fixedly connected to the upper surface of the fixed cover 11. A sealing cover 13 is threadedly connected to the outer surface of the threaded pipe 12. By the cooperation of the air extraction pipe 17 and the control valve 18, the interior of the first sealing cylinder 1 can be evacuated. By using the transmission shaft 4, the copper turntable 6 can be driven to rotate. By the rotation of the copper turntable 6, the permanent magnet turntable 5 can be driven to rotate. By the threaded pipe 12, it can be connected to an external dust suction pump. Through the cooperation of the fixed pipe 9 and the chip extraction pipe 10, the magnetic chips between the copper turntable 6 and the permanent magnet turntable 5 can be extracted, which is convenient for cleaning the magnetic chips.

[0023] A buckle plate 15 is fixedly connected to the upper surface of the sealing cover 13, and a sealing plate 14 is fixedly connected to the inner top wall of the sealing cover 13. A nameplate 21 is fixedly connected to the upper surface of the first sealing cylinder 1. The nameplate 21 is triangular in shape. The copper turntable 6 and the permanent magnet turntable 5 do not contact each other. A connecting ring 16 is fixedly connected to the bottom end of the transmission shaft 4. Through the buckle plate 15, it is convenient for the staff to disassemble the sealing cover 13. By using the sealing plate 14, the threaded pipe 12 can be sealed. Through the connecting ring 16, it is convenient for the staff to connect the transmission shaft 4. By using the nameplate 21, it is convenient for the staff to observe the model of the device.

[0024] A positioning seat 19 is fixedly connected to the top end of the transmission shaft 4. A connecting groove 20 is formed on the upper surface of the positioning seat 19. An air extraction pipe 17 is fixedly communicated with the upper surface of the first sealing cylinder 1. A control valve 18 is arranged on the outer surface of the air extraction pipe 17. Through the cooperation of the positioning seat 19 and the connecting groove 20, it is convenient for the staff to connect the device. By the cooperation of the air extraction pipe 17 and the control valve 18, it is convenient for the staff to evacuate the interior of the first sealing cylinder 1.

[0025] The working principle of the present utility model is as follows:

[0026] In use, first connect the device to the corresponding power supply. Then, through the cooperation of the positioning seat 19 and the connecting groove 20, connect the device. Next, use the cooperation of the air extraction pipe 17 and the control valve 18 to evacuate the inside of the first sealing cylinder 1. Then, use the transmission shaft 4 to drive the copper turntable 6 to rotate. By rotating the copper turntable 6, the permanent magnet turntable 5 can be driven to rotate. After running for a certain period of time, remove the sealing cover 13 through the buckle plate 15. Then, connect the threaded pipe 12 to an external dust suction pump. Then, through the cooperation of the fixed pipe 9 and the chip extraction pipe 10, the magnetic chips between the copper turntable 6 and the permanent magnet turntable 5 can be extracted, which is convenient for cleaning the magnetic chips.

[0027] For those skilled in the art, it is obvious that the present utility model is not limited to the details of the above exemplary embodiments, and can be implemented in other specific forms without departing from the spirit or basic characteristics of the present utility model. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-limiting. The scope of the present utility model is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the present utility model. Any reference signs in the claims should not be regarded as limiting the claimed rights.

[0028] In addition, it should be understood that although this specification is described according to embodiments, not every embodiment only contains an independent technical solution. This narrative way of the specification is only for clarity. Those skilled in the art should regard the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A cylindrical turntable permanent magnetic coupler structure, characterized in that: It comprises a first sealing cylinder (1) and a second sealing cylinder (2), wherein the outer surface of the first sealing cylinder (1) and the outer surface of the second sealing cylinder (2) are both fixedly connected to a fixing plate (7), the upper surface of one of the fixing plates (7) is provided with fastening bolts (8) arranged at equal distances, the interior of the first sealing cylinder (1) and the interior of the second sealing cylinder (2) are both fixedly inlaid with bearings (3), the interiors of the two bearings (3) are jointly provided with a transmission shaft (4), the outer surface of the transmission shaft (4) is fixedly connected to a copper turntable (6), and the outer surface of the transmission shaft (4) is fixedly connected to a permanent magnet turntable (5); The upper surface of the first sealing tube (1) is fixedly connected to a fixed tube (9), the bottom end of the fixed tube (9) is fixedly connected to a chip extraction tube (10), the top end of the fixed tube (9) is fixedly connected to a fixed cover (11), the upper surface of the fixed cover (11) is fixedly connected to a threaded tube (12), and the outer surface of the threaded tube (12) is threadedly connected to a sealing cover (13).

2. The cylindrical rotating disk permanent magnetic coupler structure according to claim 1, characterized in that: A buckle plate (15) is fixedly connected to the upper surface of the sealing cover (13), and a sealing plate (14) is fixedly connected to the inner top wall of the sealing cover (13).

3. The cylindrical rotating disk permanent magnetic coupler structure according to claim 1, characterized in that: A label (21) is fixedly connected to the upper surface of the first sealing cylinder (1), and the label (21) is in a triangular shape.

4. The cylindrical rotating disk permanent magnetic coupler structure according to claim 1, characterized in that: The copper turntable (6) and the permanent magnet turntable (5) do not contact each other, and the bottom end of the transmission shaft (4) is fixedly connected with a connecting ring (16).

5. The cylindrical turntable permanent magnetic coupler structure according to claim 1 is characterized in that: The top end of the transmission shaft (4) is fixedly connected to a positioning seat (19), and a connecting groove (20) is formed on the upper surface of the positioning seat (19).

6. The cylindrical rotating disk permanent magnetic coupler structure according to claim 1, characterized in that: The upper surface of the first sealing cylinder (1) is fixedly connected to an exhaust pipe (17), and the outer surface of the exhaust pipe (17) is provided with a control valve (18).

Citation Information

Patent Citations

  • Cylindrical turntable permanent magnet coupler

    CN220775620U