Stop valve cleaning device
By designing a stop valve cleaning device, the drive cylinder, rotating brush roller and nozzle combination cleaning is solved, and the internal and external cleaning of the stop valve valve is ensured to ensure the reliability of the valve.
Patent Information
- Application Number
- CN202422116648.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-29
- Publication Date
- 2025-07-04
- Estimated Expiration
- 2034-08-29
AI Technical Summary
During the production of existing shut-off valves, due to metal chips or impurities remaining in the valve body cavity, resulting in poor sealing, which has serious consequences and requires efficient cleaning equipment for cleaning.
A shut-off valve cleaning device is designed, including a cleaning machine seat, a valve body conveying assembly and a valve body cleaning assembly. The driving cylinder drives the valve body conveying block movement, and combines a rotating brush roller and a cleaning nozzle to achieve internal and external cleaning of the valve body.
Reliable cleaning of the shut-off valve is achieved, ensuring the reliability of subsequent assembly and use of the valve, and reducing the impact of impurities residues.
Smart Images

Figure CN223056245U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of valve processing, and particularly relates to a globe valve cleaning device. Background Technique
[0002] A globe valve, also known as a stop valve, belongs to a forced-sealing valve and is often used in railway vehicle equipment. For this type of throttling globe valve, during production, due to residual metal chips or other impurities in the valve body cavity, the valve may not be tightly sealed during use. Once production residues and impurities mix into the pipeline, serious consequences may occur. Therefore, during the actual valve processing and production process, a reliable cleaning device is required to clean the residues in the globe valve body. Content of the Utility Model
[0003] The purpose of the utility model is to provide a globe valve cleaning device, and its advantage is that it can ensure a reliable cleaning effect on globe valve products.
[0004] The above technical purpose of the utility model is achieved through the following technical solutions: A globe valve cleaning device includes a cleaning machine base, on which a valve body conveying component and a valve body cleaning component are movably connected. The characteristics are as follows: The valve body conveying component includes a valve body conveying block slidably connected to the cleaning machine base and a driving air cylinder fixed on the cleaning machine base to drive the movement of the valve body conveying block. A guide rail groove for the sliding of the conveying block valve is provided on the cleaning machine base, and a drainage groove is provided at the bottom of the guide rail groove. A plurality of valve body positioning slots are provided on the valve body conveying block, and a water outlet cavity is further provided at the bottom of the valve body conveying block. Water outlet holes communicating with the water outlet cavity are provided at the bottom of the valve body positioning slots. A pair of drainage baffles are movably connected in the water outlet cavity. Rotating shafts are provided at both ends of the drainage baffles and are rotatably connected to the cavity wall of the water outlet cavity. The valve body cleaning component includes a pneumatic lifting base fixed to the cleaning machine base and a valve body cleaning cavity block that is slidably lifted and cooperated with the pneumatic lifting base. An opening is provided at the bottom of the valve body cleaning cavity block, and a plurality of rotating brush rollers are provided on the inner cavity wall of the valve body cleaning cavity block. A plurality of cleaning nozzles are further provided at the top end inside the valve body cleaning cavity block. A water supply hose communicating with the cleaning nozzles is provided at the top end of the valve body cleaning cavity block. A linkage rack block is further provided on the side of the valve body cleaning cavity block. Transmission gear blocks cooperating with the rack block are provided at the ends of the rotating shafts. An auxiliary positioning slot for the movable insertion of the linkage rack block is provided on the valve body conveying block above the transmission gear block.
[0005] Preferably: The valve body conveying block includes a conveying block one and a conveying block two.
[0006] Preferably: Limiting guide grooves are further provided on both sides of the bottom of the guide rail groove, and limiting guide blocks cooperating with the limiting guide grooves are respectively provided on the conveying block one and the conveying block two.
[0007] Preferably, a high-pressure air flow punch is further provided on the cleaning spray head, and a high-pressure air pipe communicating with the high-pressure air flow punch is provided at the top of the valve body cleaning cavity block.
[0008] Preferably, a step block matching the opening is provided at the top of the valve body conveying block.
[0009] Preferably, screen holes are provided on the surface of the valve body conveying block.
[0010] In summary, the utility model has the following beneficial effects:
[0011] 1. Through the combined setting of the valve body conveying assembly and the valve body cleaning assembly, a reliable cleaning process of the valve body can be realized during the actual valve processing and production process. The production personnel complete the positioning and conveying of the valve body to be cleaned through the valve body conveying block, and the cleaning spray head part in the valve body cleaning assembly realizes the full flushing of the inner cavity of the valve body. At the same time, the rotating brush roller can realize the full brushing of the surface of the valve body, ensuring that the valve body after the cleaning treatment maintains a reliable surface condition and reducing the possible influence of impurities and the like on the subsequent assembly and use of the valve. Description of the Drawings
[0012] Figure 1 is a schematic cross-sectional view showing the structure of the cleaning device in the embodiment;
[0013] Figure 2 is Figure 1 the enlarged view of A in
[0014] Figure 3 is Figure 1 the enlarged view of B in
[0015] Reference numerals: 1, cleaning machine base; 2, valve body conveying block; 3, conveying block one; 4, conveying block two; 5, driving cylinder; 6, guide rail groove; 7, drainage groove; 8, valve body positioning slot; 9, water outlet cavity; 10, water outlet hole; 11, drainage baffle; 12, rotating shaft; 13, pneumatic lifting base; 14, valve body cleaning cavity block; 15, opening; 16, rotating brush roller; 17, cleaning spray head; 18, linkage rack block; 19, transmission gear block; 20, auxiliary positioning groove; 21, limit guide groove; 22, limit guide block; 23, high-pressure air flow punch; 24, high-pressure air pipe; 25, water supply hose; 26, step block; 27, screen hole. Detailed Description of the Embodiment
[0016] The following further describes the present utility model in detail with reference to the drawings.
[0017] Embodiment: A globe valve cleaning device, as Figure 1As shown in the figure, it includes a cleaning machine base 1, on which a valve body conveying component and a valve body cleaning component are movably connected. After the processing personnel complete the processing of the valves, the valve bodies to be cleaned are sequentially fixed on the valve body conveying component for processing and then conveyed to the valve body cleaning component for cleaning and processing.
[0018] As Figure 1 and Figure 2 shown, the valve body conveying component includes a valve body conveying block 2 slidably connected to the cleaning machine base 1 and a driving air cylinder 5 fixed on the cleaning machine base 1 to drive the movement of the valve body conveying block 2. A guide rail groove 6 for the sliding of the conveying block valve is provided on the cleaning machine base 1, and the driving air cylinder 5 drives the valve body conveying block 2 to move along the guide rail groove 6. The valve body conveying block 2 includes a conveying block one 3 and a conveying block two 4, which can effectively improve the efficiency of the valve cleaning process. The conveying block one 3 and the conveying block two 4 work at intervals to ensure the rapid conveying and output of the valves to be cleaned. In order to further improve the smoothness and reliability of the conveying process of the valve body conveying block 2, limiting guide grooves 21 are provided on both sides of the bottom of the guide rail groove 6, and limiting guide blocks 22 cooperating with the limiting guide grooves 21 are respectively provided on the conveying block one 3 and the conveying block two 4, which improves the conveying stability and limiting deviation correction of the valve body conveying block 2.
[0019] A plurality of valve body positioning slots 8 are provided on the valve body conveying block 2. The processing personnel clamp one end of the valve to be cleaned and processed in the valve body positioning slots 8 to achieve fixation. At the same time, a water outlet cavity 9 is provided at the bottom of the valve body conveying block 2, and a water outlet hole 10 communicating with the water outlet cavity 9 is provided at the bottom of the valve body positioning slot 8. A pair of flow discharge baffles 11 are movably connected in the water outlet cavity 9. Rotating shafts 12 rotatably connected to the cavity wall of the water outlet cavity 9 are provided at both ends of the flow discharge baffles 11, and the flow discharge baffles 11 remain closed in the non-cleaning state.
[0020] As Figure 1 , Figure 2 and Figure 3 shown, when the valve body conveying block 2 conveys a plurality of valves to a specified position under the action of the driving air cylinder 5, the valve body cleaning component cooperates to work. The valve body cleaning component includes a pneumatic lifting base 13 fixed to the cleaning machine base 1 and a valve body cleaning cavity block 14 that is liftably and slidably matched with the pneumatic lifting base 13, and the valve body cleaning cavity block 14 moves vertically. An opening 15 is provided at the bottom of the valve body cleaning cavity block 14, and a step block 26 cooperating with the opening 15 is provided at the top of the valve body conveying block 2. That is, when the step block 26 on the valve body conveying block 2 is hermetically engaged with the opening 15, the cleaning of the valves is started inside the valve body cleaning cavity block 14 to ensure the efficient cleaning of the valves on the valve body conveying block 2. After the cleaning is completed, the valve body cleaning cavity block 14 is lifted under the drive of the pneumatic lifting base 13 to facilitate the sliding out of the valve body conveying block 2.
[0021] On the inner side wall of the cavity of the valve body cleaning cavity block 14, there are multiple rotating brush rollers 16, which can clean the surface of the valve to be cleaned. On the surface of the valve body conveying block 2, there are screen holes 27, and the surface impurities brushed off accumulate in part of the screen holes 27 and are synchronously discharged through part of the water outlet cavity 9.
[0022] At the top end inside the cavity of the valve body cleaning cavity block 14, there are also multiple cleaning spray nozzles 17. After the valve body cleaning cavity block 14 moves down to complete, keep the part of the cleaning spray nozzle 17 inserted into the end of the valve away from the valve body positioning slot 8. At the top end of the valve body cleaning cavity block 14, there is a water supply hose 25 connected to the cleaning spray nozzle 17, and the inner cavity of the valve is flushed by the water spray scouring through the part of the cleaning spray nozzle 17 inserted into the valve cavity; there is also a high-pressure air flow punch 23 on the cleaning spray nozzle 17, and at the top end of the valve body cleaning cavity block 14, there is a high-pressure air pipe 24 connected to the high-pressure air flow punch 23, and the reliable cleaning and drying effects of the inner cavity of the valve are achieved by adopting the intermittent combined working mode of water spray and air flushing.
[0023] On the side of the valve body cleaning cavity block 14, there is also a linkage rack block 18. At the end of the rotating shaft 12 of the flow discharge baffle 11, there are transmission gear blocks 19 that cooperate with the rack block. On the valve body conveying block 2 above the transmission gear block 19, there is an auxiliary positioning groove 20 for the linkage rack block 18 to be movably inserted. That is, when the valve body cleaning cavity block 14 moves down driven by the pneumatic lifting base 13, the linkage rack block 18 is inserted into the auxiliary positioning groove 20. It can not only achieve the deviation correction and positioning between the valve body cleaning cavity block 14 and the valve body conveying block 2, but also drive the opening of a pair of flow discharge baffles 11 through the mutual transmission between the two side transmission gear blocks 19 and the linkage rack block 18, so as to discharge the impurity wastewater discharged along the water outlet holes 10 and the screen holes 27 from the water outlet cavity 9. There is a flow discharge groove 7 at the bottom of the guide rail groove 6, and finally the impurities and sewage discharged from the water outlet cavity 9 are converged through the flow discharge groove 7 for recycling, forming a reliable and efficient valve cleaning and processing system.
[0024] This specific embodiment is only an explanation of the present invention, and it is not a limitation of the present invention. Those skilled in the art can make modifications to this embodiment without creative contributions according to needs after reading this specification, but as long as it is within the scope of the claims of the present invention, it is protected by the patent law.
Claims
1. A globe valve cleaning device, comprising a cleaning machine base (1), wherein a valve body conveying assembly and a valve body cleaning assembly are movably connected to the cleaning machine base (1), and the characteristics are as follows: The valve body conveying assembly includes a valve body conveying block (2) slidably connected to the cleaning machine base (1) and a driving air cylinder (5) fixed to the cleaning machine base (1) to drive the movement of the valve body conveying block (2). A guide rail groove (6) for the valve body conveying block (2) to slide is provided on the cleaning machine base (1). A drain groove (7) is provided at the bottom of the guide rail groove (6). A plurality of valve body positioning slots (8) are provided on the valve body conveying block (2). An outlet cavity (9) is further provided at the bottom of the valve body conveying block (2). An outlet hole (10) communicating with the outlet cavity (9) is provided at the bottom of the valve body positioning slot (8). A pair of drain baffles (11) are movably connected in the outlet cavity (9). Rotating shafts (12) rotatably connected to the cavity walls of the outlet cavity (9) are provided at both ends of the drain baffle (11). The valve body cleaning assembly includes a pneumatic lifting base (13) fixed to the cleaning machine base (1) and a valve body cleaning cavity block (14) that is liftably and slidably engaged with the pneumatic lifting base (13). An opening (15) is provided at the bottom of the valve body cleaning cavity block (14). A plurality of rotating brush rollers (16) are provided on the inner cavity wall of the valve body cleaning cavity block (14). A plurality of cleaning nozzles (17) are further provided at the top end of the cavity of the valve body cleaning cavity block (14). A water supply hose (25) communicating with the cleaning nozzles (17) is provided at the top end of the valve body cleaning cavity block (14). A linkage rack block (18) is further provided on the side of the valve body cleaning cavity block (14). Transmission gear blocks (19) cooperating with the rack block are provided at the ends of the rotating shafts (12). An auxiliary positioning slot (20) for the linkage rack block (18) to be movably inserted is provided on the valve body conveying block (2) above the transmission gear block (19).
2. The cut-off valve cleaning device according to claim 1, characterized in that: The valve body conveying block (2) includes a conveying block one (3) and a conveying block two (4).
3. The cut-off valve cleaning device according to claim 2, characterized in that: Limiting guide grooves (21) are further provided on both sides of the bottom of the guide rail groove (6). Limiting guide blocks (22) cooperating with the limiting guide grooves (21) are respectively provided on the conveying block one (3) and the conveying block two (4).
4. The cut-off valve cleaning device according to claim 1, characterized in that: High-pressure air impact heads (23) are further provided on the cleaning nozzles (17). A high-pressure air pipe (24) communicating with the high-pressure air impact heads (23) is provided at the top end of the valve body cleaning cavity block (14).
5. The cut-off valve cleaning device according to claim 1, characterized in that: A step block (26) cooperating with the opening (15) is provided at the top end of the valve body conveying block (2).
6. The cleaning device for a globe valve according to claim 1, characterized in that: Screen holes (27) are provided on the surface of the valve body conveying block (2).