Raw material leveling device for metal fastener machining
By introducing a cleaning mechanism and a cylinder-controlled press plate into the raw material leveling device for metal fastener processing, the problem of impurities embedded on the raw material surface is solved, and the quality of metal fastener and the quality of post-processing is improved.
Patent Information
- Application Number
- CN202421650294.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-12
- Publication Date
- 2025-07-04
- Estimated Expiration
- 2034-07-12
AI Technical Summary
During the process of metal fastener processing, due to the lack of cleaning parts, the residual impurities on the surface of the raw material are embedded in the surface of the raw material during the leveling process, resulting in defects and pits, affecting the quality and post-processing of the metal fastener.
A raw material leveling device for metal fastener processing is designed, including a cleaning mechanism, which drives the cleaning brush to clean the surface of the raw material through a motor-driven turntable, and impurities are collected into the recycling box. After cleaning, the raw material is leveled by the pressure plate controlled by the cylinder.
It effectively removes impurities on the surface of the raw materials, improves the quality of metal fasteners, avoids defects in post-processing, and ensures the smooth progress of processes such as painting and electroplating.
Smart Images

Figure CN223056423U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of metal buckle processing, and particularly relates to a raw material leveling device for metal buckle processing. Background Art
[0002] A metal buckle is a button made of metal material, also known as a metal button. During the production of metal buckles, it is often necessary to level the raw materials through a leveling device to avoid the surface of the raw materials being concave and convex during transportation, which may affect the subsequent processing. However, when leveling the raw materials through the leveling device, due to the lack of cleaning components, impurities remaining on the surface of the raw materials will be embedded in the surface of the raw materials through the extrusion of the leveling device during the leveling process, resulting in problems such as flaws and pits on the surface of the raw materials. This will not only reduce the overall quality of the metal fasteners but also may affect subsequent processing such as painting and electroplating. Therefore, we propose a raw material leveling device for metal buckle processing to solve the above problems. Summary of the Utility Model
[0003] The main purpose of the utility model is to provide a raw material leveling device for metal buckle processing, which solves the problems that when leveling the raw materials through the leveling device, due to the lack of cleaning components, impurities remaining on the surface of the raw materials will be embedded in the surface of the raw materials through the extrusion of the leveling device during the leveling process, resulting in problems such as flaws and pits on the surface of the raw materials. This will not only reduce the overall quality of the metal fasteners but also may affect subsequent processing such as painting and electroplating.
[0004] To achieve the above purpose, the technical solution adopted by the utility model is as follows:
[0005] A raw material leveling device for metal fastener processing, including a workbench. One end of the upper surface of the workbench is provided with a groove penetrating through it. Inside the groove, a number of transport wheels are movably installed, and the upper ends of the transport wheels are at the same height as the surface of the workbench. A cleaning mechanism is installed inside the groove. On the upper surface of the workbench and on the side far from the groove, a support frame is installed. At the upper end of the support frame, a cylinder is installed. At the lower end inside the support frame, a pressing plate is installed. The output end of the cylinder is connected to the pressing plate, and the pressing plate is parallel to the workbench up and down. The cleaning mechanism includes a fixed frame. The fixed frame is fixedly installed at the upper end of the workbench. At the upper and lower ends inside the fixed frame, transmission plates are respectively movably installed. On the sides where the transmission plates are close to each other, cleaning brushes are respectively installed. At the front and rear ends inside the fixed frame, movable grooves are respectively provided. Inside the movable grooves, movable blocks are respectively movably installed. Inside the movable grooves, first fixed rods are respectively installed. The rod bodies of the first fixed rods are respectively movably penetrated and installed inside the movable blocks. The front and rear ends of the transmission plates are respectively snap-fitted and installed inside the movable blocks. In the middle of the fixed frame, an auxiliary groove is provided. Inside the auxiliary groove, a connecting block is movably penetrated and installed, and the lower end of the connecting block is connected to the transmission plate. At the rear end of the upper surface of the fixed frame, a turntable is installed. Between the turntable and the connecting block, a second transmission block is installed. At the rear side of the upper surface of the fixed frame, a motor is installed, and the motor is connected to the turntable. A recycling box is installed at the lower end of the workbench.
[0006] Preferably, at the front and rear ends on the sides where the transmission plates are far from each other, first transmission blocks are respectively installed. At the upper and lower ends inside the movable blocks, second fixed rods are respectively installed. The rod bodies of the second fixed rods are respectively movably penetrated and installed inside the first transmission blocks.
[0007] Preferably, at the upper end inside the connecting block and at the lower end of the front surface of the turntable, fourth fixed rods are respectively installed. The rod bodies of the fourth fixed rods are respectively movably penetrated and installed at both ends inside the second transmission block.
[0008] Preferably, a third fixed rod is installed inside the auxiliary groove, and the rod body of the third fixed rod is movably penetrated and installed inside the connecting block.
[0009] Preferably, a transmission shaft is installed at the rear side of the turntable. At one end of the upper surface of the fixed frame, a fixed block is installed. The transmission shaft is movably penetrated and installed inside the fixed block.
[0010] Preferably, a transmission rod is installed at the output end of the motor. A belt is sleeved and installed between the transmission rod and the transmission shaft.
[0011] Compared with the prior art, the present utility model has the following beneficial effects:
[0012] (1) During the process of raw material transportation in the present utility model, the motor drives the turntable to rotate. Then, the turntable can push the connecting block through the second transmission block to move back and forth with the third fixed rod as the axis. Then, the connecting block can drive the transmission plate to move back and forth with the first fixed rod as the axis, enabling the upper and lower cleaning brushes to continuously clean the upper and lower sides of the raw materials, thereby preventing impurities from entering the lower end of the pressing plate along with the raw materials for extrusion and leveling, and improving the quality of the raw materials.
[0013] (2) In the present utility model, through the cooperation of the first fixed rod and the second fixed rod, the upper and lower transmission plates can drive the cleaning brushes to perform reciprocating movement in opposite directions respectively, so as to stably clean the waste chips remaining on the surface of the raw materials by the cleaning brushes. Then, the waste chips after cleaning can fall into the interior of the recycling box, facilitating the cleaning by the later users. Brief Description of the Drawings
[0014] Figure 1 It is a schematic diagram of the overall structure of a raw material leveling device for metal fastener processing according to the present utility model;
[0015] Figure 2 It is a front view structure schematic diagram of a raw material leveling device for metal fastener processing according to the present utility model;
[0016] Figure 3 It is a side view structure schematic diagram of a raw material leveling device for metal fastener processing according to the present utility model;
[0017] Figure 4 It is a... of a raw material leveling device for metal fastener processing according to the present utility model Figure 2 Schematic diagram of the sectional structure at A - A in;
[0018] Figure 5 It is a... of a raw material leveling device for metal fastener processing according to the present utility model Figure 3 Schematic diagram of the sectional structure at B - B in;
[0019] Figure 6 It is a... of a raw material leveling device for metal fastener processing according to the present utility model Figure 4 Enlarged structure schematic diagram at C in;
[0020] Figure 7 It is a... of a raw material leveling device for metal fastener processing according to the present utility model Figure 4 Enlarged structure schematic diagram at D in;
[0021] Figure 8 It is a... of a raw material leveling device for metal fastener processing according to the present utility model Figure 5 Enlarged structure schematic diagram at E in.
[0022] In the figure: 1, workbench; 2, groove; 3, transport wheel; 4, cleaning mechanism; 401, fixing frame; 402, movable groove; 403, transmission plate; 404, cleaning brush; 405, first transmission block; 406, movable block; 407, first fixing rod; 408, second fixing rod; 409, auxiliary groove; 410, third fixing rod; 411, connecting block; 412, fourth fixing rod; 413, second transmission block; 414, turntable; 415, transmission shaft; 416, fixing block; 417, motor; 418, transmission rod; 419, belt; 420, recycling bin; 5, support frame; 6, cylinder; 7, pressing plate. Detailed implementation manner
[0023] Next, in combination with the embodiments of the present utility model, the technical solutions in the embodiments of the present utility model will be clearly and completely described. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments in the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative work shall fall within the protection scope of the present utility model.
[0024] Such as Figures 1 to 8As shown in the figure, an apparatus for leveling raw materials for processing metal fasteners is proposed in an embodiment of the present utility model, which includes a workbench 1. One end of the upper surface of the workbench 1 is provided with a groove 2 penetrating through. A number of transport wheels 3 are movably installed inside the groove 2, and the upper ends of the transport wheels 3 are at the same height as the surface of the workbench 1. A cleaning mechanism 4 is installed inside the groove 2. A support frame 5 is installed on the upper surface of the workbench 1 and away from the groove 2. A cylinder 6 is installed at the upper end of the support frame 5. A pressing plate 7 is installed at the lower end inside the support frame 5. The output end of the cylinder 6 is connected to the pressing plate 7, and the pressing plate 7 is parallel to the workbench 1 up and down. The cleaning mechanism 4 includes a fixed frame 401. The fixed frame 401 is fixedly installed at the upper end of the workbench 1. Transmission plates 403 are respectively movably installed at the upper and lower ends inside the fixed frame 401. Cleaning brushes 404 are respectively installed on the sides of the transmission plates 403 close to each other. Activity slots 402 are respectively penetrated through the front and rear ends inside the fixed frame 401. Activity blocks 406 are respectively movably installed inside the activity slots 402. First fixed rods 407 are respectively installed inside the activity slots 402. The rod bodies of the first fixed rods 407 are respectively movably penetrated through the interiors of the activity blocks 406. The front and rear ends of the transmission plates 403 are respectively snap-fitted inside the activity blocks 406. An auxiliary slot 409 is penetrated through the middle inside the fixed frame 401. A connecting block 411 is movably penetrated through the inside of the auxiliary slot 409, and the lower end of the connecting block 411 is connected to the transmission plate 403. A turntable 414 is installed at the rear end of the upper surface of the fixed frame 401. A second transmission block 413 is installed between the turntable 414 and the connecting block 411. A motor 417 is installed at the rear side of the upper surface of the fixed frame 401, and the motor 417 is connected to the turntable 414. A recycling box 420 is installed at the lower end of the workbench 1.
[0025] As Figures 4 to 8 shown, in another embodiment of the present utility model, first transmission blocks 405 are respectively installed at the front and rear ends on the sides of the transmission plates 403 away from each other. Second fixed rods 408 are respectively installed at the upper and lower ends inside the activity blocks 406. The rod bodies of the second fixed rods 408 are respectively movably penetrated through the interiors of the first transmission blocks 405. Fourth fixed rods 412 are respectively installed at the upper end inside the connecting block 411 and the lower end of the front surface of the turntable 414. The rod bodies of the fourth fixed rods 412 are respectively movably penetrated through both ends inside the second transmission block 413. A third fixed rod 410 is installed inside the auxiliary slot 409, and the rod body of the third fixed rod 410 is movably penetrated through the inside of the connecting block 411. A transmission shaft 415 is installed at the rear side of the turntable 414. A fixed block 416 is installed at one end of the upper surface of the fixed frame 401. The transmission shaft 415 is movably penetrated through the inside of the fixed block 416. A transmission rod 418 is installed at the output end of the motor 417. A belt 419 is sleeved and installed between the transmission rod 418 and the transmission shaft 415.
[0026] The motor 417 drives the transmission shaft 415 to rotate through the transmission rod 418 and the belt 419. Then, the transmission shaft 415 can drive the turntable 414 to rotate. Then, the turntable 414 can push and pull the connecting block 411 through the fourth fixed rod 412 and the second transmission block 413, causing the connecting block 411 to swing back and forth around the third fixed rod 410. When the connecting block 411 swings back and forth, the connecting block 411 will drive the upper transmission plate 403 to swing. Then, the upper transmission plate 403 can push the movable block 406 to rotate around the first fixed rod 407 through the first transmission block 405 and the second fixed rod 408, so that the lower end of the movable block 406 pushes the lower transmission plate 403 to move in the opposite direction through the first transmission block 405 and the second fixed rod 408. Thus, through the continuous reciprocating movement between the two transmission plates 403, the cleaning brush 404 is driven to move. When the raw material enters between the cleaning brushes 404 through the transport wheel 3, the cleaning brushes 404 can continuously clean the surface of the raw material, improving the cleanliness of the raw material surface. Then, the waste chips generated during cleaning fall into the interior of the recycling bin 420 for recycling. Then, the cleaned raw material can move to the lower end of the pressing plate 7. Then, the air cylinder 6 continuously controls the pressing plate 7 to move up and down to continuously press and level the raw material, which is more convenient.
[0027] Working principle of the raw material leveling device for metal fastener processing:
[0028] During use, first, the motor 417 drives the transmission shaft 415 to rotate through the transmission rod 418 and the belt 419. Then, the transmission shaft 415 can drive the turntable 414 to rotate. Then, the turntable 414 can push and pull the connecting block 411 through the fourth fixed rod 412 and the second transmission block 413, causing the connecting block 411 to swing back and forth around the third fixed rod 410. When the connecting block 411 swings back and forth, the connecting block 411 will drive the upper transmission plate 403 to swing. Then, the upper transmission plate 403 can push the movable block 406 to rotate around the first fixed rod 407 through the first transmission block 405 and the second fixed rod 408, so that the lower end of the movable block 406 pushes the lower transmission plate 403 to move in the opposite direction through the first transmission block 405 and the second fixed rod 408. Thus, through the continuous reciprocating movement between the two transmission plates 403, the cleaning brush 404 is driven to move. When the raw material enters between the cleaning brushes 404 through the transport wheel 3, the cleaning brushes 404 can continuously clean the surface of the raw material, improving the cleanliness of the raw material surface. Then, the waste chips generated during cleaning fall into the interior of the recycling bin 420 for recycling. Then, the cleaned raw material can move to the lower end of the pressing plate 7. Then, the air cylinder 6 continuously controls the pressing plate 7 to move up and down to continuously press and level the raw material, which is more convenient.
[0029] Obviously, the above embodiments of the present utility model are merely examples for clearly illustrating the present utility model, rather than limitations on the implementation manners of the present utility model. For those of ordinary skill in the art, based on the above description, other different forms of changes or modifications can be made. It is impossible to list all the implementation manners here. Any obvious changes or modifications derived from the technical solutions of the present utility model still fall within the protection scope of the present utility model.
Claims
1. A raw material leveling device for metal fastener processing, including a workbench (1), characterized in that: One end of the upper surface of the workbench (1) is provided with a groove (2) running through it. A number of transport wheels (3) are movably installed inside the groove (2), and the upper ends of the transport wheels (3) are at the same height as the surface of the workbench (1). A cleaning mechanism (4) is installed inside the groove (2). On the upper surface of the workbench (1) and on the side away from the groove (2), a support frame (5) is installed. A cylinder (6) is installed at the upper end of the support frame (5). A pressing plate (7) is installed at the lower end inside the support frame (5). The output end of the cylinder (6) is connected to the pressing plate (7), and the pressing plate (7) is parallel to the workbench (1) up and down. The cleaning mechanism (4) includes a fixed frame (401). The fixed frame (401) is fixedly installed at the upper end of the workbench (1). Transmission plates (403) are respectively movably installed at the upper and lower ends inside the fixed frame (401). Cleaning brushes (404) are respectively installed on the sides of the transmission plates (403) close to each other. Activity slots (402) are respectively provided through the front and rear ends inside the fixed frame (401). Activity blocks (406) are respectively movably installed inside the activity slots (402). First fixed rods (407) are respectively installed inside the activity slots (402). The rod bodies of the first fixed rods (407) are respectively movably installed through the interiors of the activity blocks (406). The front and rear ends of the transmission plates (403) are respectively snap-fitted inside the activity blocks (406). An auxiliary slot (409) runs through the middle inside the fixed frame (401). A connecting block (411) is movably installed through the auxiliary slot (409), and the lower end of the connecting block (411) is connected to the transmission plate (403). A turntable (414) is installed at the rear end of the upper surface of the fixed frame (401). A second transmission block (413) is installed between the turntable (414) and the connecting block (411). A motor (417) is installed at the rear side of the upper surface of the fixed frame (401), and the motor (417) is connected to the turntable (414). A recycling box (420) is installed at the lower end of the workbench (1).
2. The leveling device for raw materials used in the processing of metal fasteners according to claim 1, wherein: First transmission blocks (405) are respectively installed at the front and rear ends on the sides of the transmission plates (403) away from each other. Second fixed rods (408) are respectively installed at the upper and lower ends inside the activity blocks (406). The rod bodies of the second fixed rods (408) are respectively movably installed through the interiors of the first transmission blocks (405).
3. The leveling device for raw materials used in the processing of metal fasteners according to claim 1, wherein: Fourth fixed rods (412) are respectively installed at the upper end inside the connecting block (411) and at the lower end of the front surface of the turntable (414). The rod bodies of the fourth fixed rods (412) are respectively movably installed through the two ends inside the second transmission block (413).
4. The raw material leveling device for processing metal fasteners according to claim 1, wherein: A third fixed rod (410) is installed inside the auxiliary slot (409), and the rod body of the third fixed rod (410) is movably installed through the interior of the connecting block (411).
5. A raw material leveling device for processing metal fasteners according to claim 1, characterized in that: A transmission shaft (415) is installed at the rear side of the turntable (414), and a fixing block (416) is installed at one end of the upper surface of the fixing frame (401). The transmission shaft (415) is movably installed through the inside of the fixing block (416).
6. The raw material leveling device for processing metal fasteners according to claim 1, characterized in that: A transmission rod (418) is installed at the output end of the motor (417), and a belt (419) is sleeved and installed between the transmission rod (418) and the transmission shaft (415).