Material guiding and pre-correcting device
By designing a lead and pre-calibration device including a leveling machine, an unwinder, a movable swing arm and a knocking mechanism, the problem of low automation when the head of the metal coil is raised is solved, and automatic flattening and efficient rolling introduction are realized.
Patent Information
- Application Number
- CN202422293586.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-20
- Publication Date
- 2025-07-04
- Estimated Expiration
- 2034-09-20
AI Technical Summary
The existing unwinding machine roll head search assembly lacks an automatic flattening structure when the metal roll head is raised, resulting in a low degree of automation and requires manpower to knock flattening.
A lead and pre-calibration device is designed, including a leveling machine, an unwinding machine, a movable swing arm, a push roller, a lead plate and a knocking mechanism. The movable swing arm and a tapping plate are driven by the oil cylinder to automatically knock the metal roll head and flatten it.
The automatic flattening of the metal coil head is realized, which improves the degree of automation, ensures that the coil enters the leveling machine smoothly, and improves production efficiency.
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Figure CN223056484U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of metal coil processing equipment, in particular to a material guiding and pre-calibration device. Background Art
[0002] During the metal coil processing, such as transverse shearing (cutting continuous metal sheets into metal sheets) or strip processing, the metal coil needs to be placed on the uncoiler, and the head of the metal coil is pulled into the leveling machine. The uncoiler performs the coil uncoiling operation, and the leveling machine performs the leveling pre-calibration.
[0003] Among them, the Chinese utility model patent with patent number: ZL202223225602.6 and patent name: A coil head finding assembly for an uncoiler, which specifically discloses the following technical solutions, specifically: A coil head finding assembly for an uncoiler, including an uncoiler frame and a leveling frame, a rocker arm is rotatably installed on the uncoiler frame, a mounting plate is fixed to the end of the rocker arm by screws, a motor is fixedly installed on one side of the mounting plate, the output end of the motor is connected to a rotating shaft through a coupling, a pusher wheel is fixedly sleeved on the outside of the rotating shaft, and the rocker arm, the mounting plate, the motor, the rotating shaft and the pusher wheel together constitute an uncoiler pushing assembly; a lower pressure plate is rotatably installed on one side of the leveling frame, the lower pressure plate is driven by a cylinder, a sliding plate driven by a cylinder is slidably installed in the movable groove of the lower pressure plate, the sliding plate performs telescopic movement relative to the lower pressure plate, a dial block is fixed to the top of one end of the sliding plate by screws, the dial block is a triangular plate structure, the lower pressure plate, the sliding plate, the dial block and the corresponding cylinder together constitute a head finding and guiding assembly.
[0004] When the coil head finding assembly of the above-mentioned uncoiler is working, the coil is rotated and sleeved on the uncoiler frame. When the coil needs to be introduced into the leveling machine, the rocker arm rotates under the action of the driving source and the pushing wheel contacts the outer peripheral surface of the coil. The lower pressure plate rotates under the drive of the cylinder and the lower pressure plate brings the head block toward the coil. At the same time, the sliding plate extends out under the drive of the cylinder and makes the head block contact with the outside of the coil. Under the action of the pushing wheel, the coil rotates slowly. When the head of the coil contacts the head block, it is pushed away by the head block, thereby finding the head of the coil. When the head is found, the head of the coil is guided into the leveling machine by the head finding and guiding assembly.
[0005] It should be pointed out that the above-mentioned uncoiler coil head finding assembly has the following defects. Specifically, since the head of the metal coil is easily warped, in order to ensure that the head of the metal coil can smoothly enter the leveling machine, the warped head of the metal coil needs to be knocked flat. However, the uncoiler coil head finding assembly lacks a corresponding knocking structure to knock the warped head of the metal coil flat. Therefore, for the metal coil with a warped head, it is still necessary to rely on manpower to carry out the knocking operation, and the degree of automation is not high. Utility Model Content
[0006] The purpose of the present utility model is to provide a material guiding and pre-aligning device aiming at the deficiencies of the prior art. The material guiding and pre-aligning device has a novel structural design, a high degree of automation, and can effectively realize the function of flattening the upturned head of a metal coil.
[0007] To achieve the above purpose, the present utility model is realized through the following technical solutions.
[0008] A material guiding and pre-aligning device includes a flattening machine and an uncoiler located on the front side of the flattening machine. The flattening machine includes a frame and a plurality of flattening and pre-aligning roller groups respectively installed on the frame and arranged at intervals from front to back.
[0009] An uncoiling and pushing component and a head finding and material guiding component are installed between the flattening machine and the uncoiler. The uncoiling and pushing component includes a movable swing arm hinged to the frame through a pivot. The movable swing arm performs a vertical rotation action under the driving action of a swing arm driving oil cylinder. A pushing roller is rotatably installed at the front end of the movable swing arm, and a pushing driving motor for driving the pushing roller to rotate is installed at the front end of the movable swing arm.
[0010] The head finding and material guiding component includes a movable material guiding plate hinged to the frame through a pivot. The movable material guiding plate performs a vertical rotation action under the driving action of a material guiding plate driving oil cylinder. A telescopic shovel plate is installed on the movable material guiding plate in a telescopic and sliding manner. The telescopic shovel plate performs a telescopic action under the driving action of a telescopic driving oil cylinder.
[0011] The movable swing arm is located above the movable material guiding plate, and a head flattening mechanism is installed in the middle of the movable swing arm.
[0012] The head flattening mechanism includes a punching driving oil cylinder fixedly installed on the movable swing arm and performing a vertical action. The outer extension end of the piston rod of the punching driving oil cylinder is installed with a movable punching plate, and the movable punching plate is located below the movable swing arm.
[0013] Wherein, a guide sleeve is fixedly installed on the movable swing arm, and a guide post is fixedly installed on the movable punching plate corresponding to the guide sleeve. The guide post passes through the central hole of the guide sleeve.
[0014] Wherein, the cylinder body of the swing arm driving oil cylinder is hinged to the frame through a pivot, and the outer extension end of the piston rod of the swing arm driving oil cylinder is hinged to the middle of the movable swing arm through a pivot.
[0015] Wherein, the power output shaft of the pushing driving motor is drivingly connected to the pushing roller through a chain transmission mechanism.
[0016] Wherein, the material guiding and pre-aligning device further includes an oil cylinder support located below the movable material guiding plate. The cylinder body of the material guiding plate driving oil cylinder is hinged to the oil cylinder support through a pivot, and the outer extension end of the piston rod of the material guiding plate driving oil cylinder is hinged to the movable material guiding plate through a pivot.
[0017] Wherein, the cylinder block of the telescopic driving oil cylinder is hinge-mounted to the rear end of the movable material guiding plate through a pivot, and the outer extension end of the piston rod of the telescopic driving oil cylinder is hinged to the telescopic shovel plate through a pivot.
[0018] Wherein, the leveling and pre-aligning roller group includes a fixed leveling and pre-aligning roller and a movable leveling and pre-aligning roller arranged at an upper and lower interval with the fixed leveling and pre-aligning roller. Both ends of the fixed leveling and pre-aligning roller are respectively installed on the frame through fixed bearing seats.
[0019] Both ends of the movable leveling and pre-aligning roller are respectively provided with movable bearing seats, and each movable bearing seat is vertically slidably installed on the frame; the frame is respectively provided with vertically acting roller driving oil cylinders corresponding to each movable bearing seat, and the outer extension ends of the piston rods of each roller driving oil cylinder are respectively connected to the corresponding movable bearing seat.
[0020] Wherein, the frame is provided with a leveling and pre-aligning driving motor and a speed reducer. The power output shaft of the leveling and pre-aligning driving motor is connected to the power input shaft of the speed reducer through a coupling, and the power output shaft of the speed reducer is connected to the fixed leveling and pre-aligning roller of the frontmost leveling and pre-aligning roller group through a coupling.
[0021] Compared with the prior art, the present utility model has the following beneficial effects. Specifically, when the head of the metal coil stock warps up, the material punching driving oil cylinder is started. The material punching driving oil cylinder drives the movable material punching plate to move up and down and perform a knocking action. When the movable material punching plate knocks the head of the metal coil stock, the movable material guiding plate or the telescopic shovel plate supports the head of the metal coil stock from the lower position, and enables the movable material punching plate to knock flat the warped head of the metal coil stock, so as to ensure that the head of the metal coil stock can smoothly enter the leveling and pre-aligning roller group of the leveling machine. Therefore, the material guiding and pre-aligning device of the present utility model has the advantages of novel structural design and high automation degree, and can effectively realize the function of knocking flat the warped head of the metal coil stock. Description of the Drawings
[0022] The present utility model will be further described below with reference to the drawings, but the embodiments in the drawings do not constitute any limitation to the present utility model.
[0023] Figure 1 It is a structural schematic diagram of the present utility model.
[0024] Figure 2 It is a structural schematic diagram of the head-finding and material guiding assembly of the present utility model.
[0025] Figure 3 It is a structural schematic diagram of the head-finding and material guiding assembly of the present utility model from another perspective.
[0026] Figure 4 It is a structural schematic diagram of the leveling machine of the present utility model.
[0027] Figure 5 is Figure 4 a partially enlarged schematic view of
[0028] In Figures 1 to 5 it includes:
[0029] 1 - Leveling machine; 11 - Frame; 12 - Pre-leveling and pre-aligning roll group; 121 - Fixed pre-leveling and pre-aligning roll; 122 - Movable pre-leveling and pre-aligning roll; 123 - Fixed bearing seat; 124 - Movable bearing seat; 125 - Roll driving oil cylinder; 13 - Pre-leveling and pre-aligning driving motor; 14 - Reducer; 2 - Uncoiler; 3 - Uncoiling and pushing component; 31 - Movable swing arm; 32 - Swing arm driving oil cylinder; 33 - Pushing roll; 34 - Pushing driving motor; 4 - Head-finding and feeding component; 41 - Movable feeding plate; 42 - Feeding plate driving oil cylinder; 43 - Telescopic shovel plate; 44 - Telescopic driving oil cylinder; 45 - Oil cylinder support; 5 - Head flattening mechanism; 51 - Feeding driving oil cylinder; 52 - Movable feeding plate; 53 - Guide sleeve; 54 - Guide post. Specific embodiments
[0030] The following will describe the present utility model in conjunction with specific embodiments.
[0031] Embodiment 1, as Figure 1 shown, a feeding and pre-aligning device includes a leveling machine 1 and an uncoiler 2 located at the front side of the leveling machine 1. The leveling machine 1 includes a frame 11 and a plurality of pre-leveling and pre-aligning roll groups 12 respectively installed on the frame 11 and arranged at intervals from front to back.
[0032] Among them, as Figure 1 shown, an uncoiling and pushing component 3 and a head-finding and feeding component 4 are installed between the leveling machine 1 and the uncoiler 2. The uncoiling and pushing component 3 includes a movable swing arm 31 pivotally hinged to the frame 11 through a pivot. The movable swing arm 31 performs a vertical rotation action under the driving action of the swing arm driving oil cylinder 32. A pushing roll 33 is rotatably installed at the front end of the movable swing arm 31, and a pushing driving motor 34 for driving the pushing roll 33 to rotate is installed at the front end of the movable swing arm 31; it should be noted that the power output shaft of the pushing driving motor 34 can be drivingly connected to the pushing roll 33 through a chain transmission mechanism.
[0033] When the uncoiling and pushing component 3 in Embodiment 1 performs the uncoiling operation of the metal coil, the metal coil is placed on the uncoiler 2. The swing arm driving oil cylinder 32 drives the movable swing arm 31 to rotate downward so that the pushing roll 33 presses against the outer peripheral surface of the metal coil. The pushing driving motor 34 drives the pushing roll 33 to rotate, and the rotating pushing roll 33 drives the metal coil to rotate and perform the uncoiling action of the metal coil.
[0034] Furthermore, as Figures 1 to 3As shown, the head-finding and material-guiding assembly 4 includes a movable material-guiding plate 41 hinged on the frame 11 through a pivot, and the movable material-guiding plate 41 performs a vertical rotation movement under the driving action of a material-guiding plate driving cylinder 42; the movable material-guiding plate 41 is telescopically and slidably installed with a telescopic shovel plate 43, and the telescopic shovel plate 43 performs a telescopic movement under the driving action of a telescopic driving cylinder 44.
[0035] During the process of the head-finding and material-leading operation of the head-finding and material-leading assembly 4 of the first embodiment, the material-leading plate driving cylinder 42 drives the movable material-leading plate 41 to rotate vertically, and the telescopic driving cylinder 44 drives the telescopic shovel plate 43 to extend from the movable material-leading plate 41 and makes the front end of the telescopic shovel plate 43 contact and abut against the metal coil. When the head of the metal coil rotates to the position of the telescopic shovel plate 43, the telescopic shovel plate 43 separates the head of the metal coil. At this time, the movable material-leading plate 41 and the telescopic shovel plate 43 cooperate and guide the protruding part of the metal coil to the leveling machine 1.
[0036] Furthermore, if Figure 1 As shown, the movable swing arm 31 is located above the movable material guide plate 41, and a head knocking mechanism 5 is installed in the middle of the movable swing arm 31; specifically, the head knocking mechanism 5 includes a material beating driving cylinder 51 which is fastened to the movable swing arm 31 and moves vertically, and a movable material beating plate 52 is installed at the outer extension end of the piston rod of the material beating driving cylinder 51, and the movable material beating plate 52 is located below the movable swing arm 31.
[0037] When the head of the metal coil is tilted, the material-beating driving cylinder 51 is started, and the material-beating driving cylinder 51 drives the movable material-beating plate 52 to move up and down and perform a knocking action. When the movable material-beating plate 52 knocks the head of the metal coil, the movable material guide plate 41 or the telescopic shovel plate 43 supports the head of the metal coil from the lower position, and enables the movable material-beating plate 52 to knock the tilted head of the metal coil flat, so as to ensure that the head of the metal coil can smoothly enter the leveling pre-calibration roller group 12 of the leveling machine 1.
[0038] It should be emphasized that the material guiding and pre-calibration device of the first embodiment can knock down the raised head of the metal coil through the head knocking mechanism 5, and has a high degree of automation.
[0039] In summary, it can be seen that, through the above structural design, the material guiding and pre-calibration device of the first embodiment has the advantages of novel structural design and high degree of automation, and can effectively realize the function of flattening the raised head of the metal coil.
[0040] Embodiment 2, as Figure 1 As shown, the difference between the second embodiment and the first embodiment is that the movable swing arm 31 is fastened with a guide sleeve 53 , the movable punching plate 52 is fastened with a guide column 54 corresponding to the guide sleeve 53 , and the guide column 54 passes through the center hole of the guide sleeve 53 .
[0041] In Embodiment 2, by means of the guiding pair structure composed of the guide sleeve 53 and the guide pillar 54, the movable ejector plate 52 can be effectively guaranteed to move up and down smoothly.
[0042] Embodiment 3, as Figure 1 shown, the difference between Embodiment 3 and Embodiment 1 is that: the cylinder block of the swing arm driving oil cylinder 32 is pivotally mounted on the frame 11 through a pivot, and the outer end of the piston rod of the swing arm driving oil cylinder 32 is pivotally connected to the middle part of the movable swing arm 31 through a pivot.
[0043] Embodiment 4, as Figure 1 and Figure 2 shown, the difference between Embodiment 4 and Embodiment 1 is that: the feeding and pre-aligning device further includes an oil cylinder support 45 located below the movable feeding plate 41, the cylinder block of the feeding plate driving oil cylinder 42 is pivotally mounted on the oil cylinder support 45 through a pivot, and the outer end of the piston rod of the feeding plate driving oil cylinder 42 is pivotally connected to the movable feeding plate 41 through a pivot.
[0044] Embodiment 5, as Figure 1 and Figure 2 shown, the difference between Embodiment 5 and Embodiment 1 is that: the cylinder block of the telescopic driving oil cylinder 44 is pivotally mounted on the rear end of the movable feeding plate 41 through a pivot, and the outer end of the piston rod of the telescopic driving oil cylinder 44 is pivotally connected to the telescopic shovel plate 43 through a pivot.
[0045] Embodiment 6, as Figure 4 and Figure 5 shown, the difference between Embodiment 6 and Embodiment 1 is that: the leveling and pre-aligning roller group 12 includes a fixed leveling and pre-aligning roller 121 and a movable leveling and pre-aligning roller 122 arranged at an interval above and below the fixed leveling and pre-aligning roller 121. Both ends of the fixed leveling and pre-aligning roller 121 are respectively installed on the frame 11 through fixed bearing seats 123.
[0046] Wherein, both ends of the movable leveling and pre-aligning roller 122 are respectively provided with movable bearing seats 124, and each movable bearing seat 124 is vertically slidably installed on the frame 11; the frame 11 is respectively provided with vertically acting roller driving oil cylinders 125 corresponding to each movable bearing seat 124, and the outer ends of the piston rods of each roller driving oil cylinder 125 are respectively connected to the corresponding movable bearing seat 124.
[0047] In addition, the frame 11 is provided with a leveling and pre-aligning driving motor 13 and a speed reducer 14. The power output shaft of the leveling and pre-aligning driving motor 13 is connected to the power input shaft of the speed reducer 14 through a coupling, and the power output shaft of the speed reducer 14 is connected to the fixed leveling and pre-aligning roller 121 of the frontmost leveling and pre-aligning roller group 12 through a coupling.
[0048] During the process of leveling and pre-aligning the metal sheet by several leveling and pre-aligning roller groups 12 of the leveling machine 1 in the sixth embodiment, the movable leveling and pre-aligning roller 122 presses against the metal sheet between the fixed leveling and pre-aligning roller 121 and the movable leveling and pre-aligning roller 122 under the driving action of two roller driving cylinders 125, thereby leveling and pre-aligning the metal sheet.
[0049] The above content is only a preferred embodiment of the present invention. For those of ordinary skill in the art, according to the idea of the present invention, there will be changes in the specific implementation manners and application scopes. The content of this specification should not be construed as a limitation to the present invention.
Claims
1. A material feeding and pre-aligning device, comprising a leveling machine (1) and an uncoiler (2) located on the front side of the leveling machine (1). The leveling machine (1) includes a frame (11) and a plurality of leveling and pre-aligning roller groups (12) respectively installed on the frame (11) and arranged at intervals from front to back; An uncoiling pusher component (3) and a head-finding and material feeding component (4) are installed between the leveling machine (1) and the uncoiler (2). The uncoiling pusher component (3) includes a movable swing arm (31) hinged to the frame (11) through a pivot. The movable swing arm (31) performs a vertical rotation action under the driving action of a swing arm driving oil cylinder (32). A pusher roller (33) is rotatably installed at the front end of the movable swing arm (31), and a pusher driving motor (34) for driving the pusher roller (33) to rotate is installed at the front end of the movable swing arm (31); The head-finding and material feeding component (4) includes a movable material guiding plate (41) hinged to the frame (11) through a pivot. The movable material guiding plate (41) performs a vertical rotation action under the driving action of a material guiding plate driving oil cylinder (42); A telescopic shovel plate (43) is installed on the movable material guiding plate (41) in a telescopic and sliding manner. The telescopic shovel plate (43) performs a telescopic action under the driving action of a telescopic driving oil cylinder (44); It is characterized in that: The movable swing arm (31) is located above the movable material guiding plate (41), and a head flattening mechanism (5) is installed in the middle of the movable swing arm (31); The head flattening mechanism (5) includes a material punching driving oil cylinder (51) fixedly installed on the movable swing arm (31) and performing a vertical action. An end of the piston rod of the material punching driving oil cylinder (51) extending outwards is provided with a movable material punching plate (52), and the movable material punching plate (52) is located below the movable swing arm (31).
2. The material guiding and pre-aligning device according to claim 1, characterized in that: A guide sleeve (53) is fixedly installed on the movable swing arm (31), and a guide post (54) is fixedly installed on the movable material punching plate (52) corresponding to the guide sleeve (53). The guide post (54) passes through the central hole of the guide sleeve (53).
3. A material guiding and pre-aligning device according to claim 1, characterized in that: The cylinder body of the swing arm driving oil cylinder (32) is hinged to the frame (11) through a pivot, and the end of the piston rod of the swing arm driving oil cylinder (32) extending outwards is hinged to the middle of the movable swing arm (31) through a pivot.
4. A material guiding and pre-aligning device according to claim 1, characterized in that: The power output shaft of the pusher driving motor (34) is drivingly connected to the pusher roller (33) through a chain transmission mechanism.
5. The feeding and pre-aligning device according to claim 1, characterized in that: The material feeding and pre-aligning device further includes an oil cylinder support (45) located below the movable material guiding plate (41). The cylinder body of the material guiding plate driving oil cylinder (42) is hinged to the oil cylinder support (45) through a pivot, and the end of the piston rod of the material guiding plate driving oil cylinder (42) extending outwards is hinged to the movable material guiding plate (41) through a pivot.
6. The feeding and pre-aligning device according to claim 1, characterized in that: The cylinder body of the telescopic driving oil cylinder (44) is hinged to the rear end of the movable material guiding plate (41) through a pivot, and the end of the piston rod of the telescopic driving oil cylinder (44) extending outwards is hinged to the telescopic shovel plate (43) through a pivot.
7. A material guiding and pre-aligning device according to any one of claims 1 to 6, characterized in that: The leveling and pre-aligning roller set (12) includes a fixed leveling and pre-aligning roller (121) and a movable leveling and pre-aligning roller (122) arranged at an upper and lower interval with respect to the fixed leveling and pre-aligning roller (121). Both ends of the fixed leveling and pre-aligning roller (121) are respectively installed on the frame (11) through fixed bearing seats (123); Both ends of the movable leveling and pre-aligning roller (122) are respectively provided with movable bearing seats (124), and each movable bearing seat (124) is vertically slidably installed on the frame (11); The frame (11) is respectively provided with vertically acting roller driving oil cylinders (125) corresponding to each movable bearing seat (124), and the outer extension ends of the piston rods of each roller driving oil cylinder (125) are respectively connected to the corresponding movable bearing seat (124).
8. The material guiding and pre-aligning device according to claim 7, characterized in that: The frame (11) is provided with a leveling and pre-aligning driving motor (13) and a speed reducer (14). The power output shaft of the leveling and pre-aligning driving motor (13) is connected to the power input shaft of the speed reducer (14) through a coupling, and the power output shaft of the speed reducer (14) is connected to the fixed leveling and pre-aligning roller (121) of the frontmost leveling and pre-aligning roller set (12) through a coupling.
Citation Information
Patent Citations
Coiled material end finding assembly of uncoiler
CN219217108U