Core manufacturing device for large casting sand core

Abstract

The utility model discloses a core making device for a large casting sand core, which belongs to the technical field of casting sand cores and comprises a bottom plate, two fixing columns and a collecting box are fixedly connected to the upper surface of the bottom plate respectively, an electric telescopic rod is fixedly connected to the inner wall of the bottom plate, and a fixing plate is fixedly connected to the top end of each fixing column. The bottom face of each fixing plate is fixedly connected with a first hydraulic cylinder, the telescopic ends of the two first hydraulic cylinders are jointly and fixedly connected with a sliding plate, the upper surface of the sliding plate is fixedly connected with a storage box, and the upper surface of the storage box fixedly communicates with a feeding pipeline. According to the core manufacturing device for the large casting sand core, through mutual cooperation of a first hydraulic cylinder, a second hydraulic cylinder, a top plate and a sliding plate, the cast sand core can be taken out, the purpose of convenient taking is achieved, the using effect of the device is enhanced, the situation that the sand core is taken out of a mold manually, and time and labor are wasted can be effectively avoided, and the production efficiency is improved. And the subsequent sand core processing efficiency is reduced.

Description

Technical Field

[0001] This application belongs to the technical field of casting cores, and particularly relates to a core-making device for large casting cores. Background Art

[0002] A casting is a metal formed object obtained by various casting methods, that is, the smelted liquid metal is injected into a pre-prepared mold by pouring, injection, suction or other casting methods, and after cooling, through subsequent processing means such as grinding, an object with a certain shape, size and performance is obtained.

[0003] The prior utility model with the authorized announcement number CN220295801U discloses a coated sand core-making device, including a support assembly. The support assembly includes a frame. A control box is fixedly installed outside the frame. Installation bolts are threadedly connected inside the frame. A fixed clamping plate is fixedly connected to the outside of the frame. Universal wheels are fixedly installed at the bottom of the frame. A placement rack and a slide rail are fixedly connected to the outside of the frame. A core-making assembly is slidably installed on the outside of the slide rail. The core-making assembly includes a slider, and a hot core box mold is fixedly connected to the outside of the slider.

[0004] With the above technical solution, under the combined action of a direct-acting cylinder, a telescopic rod, a push rod, a sand cleaning plate and a brush strip, when in use, the direct-acting cylinder compresses air as power to drive the telescopic rod to do reciprocating linear motion, drive the push rod to do reciprocating linear motion, push and pull back the sand cleaning plate to complete the sand cleaning work, and the brush strip can remove some fine sand grains, so that the sand grains remaining on the hot core box mold are cleaned up, reducing the labor intensity of workers. However, with the above technical solution, only the sand grains remaining in the hot core box mold can be cleaned by the sand cleaning plate and the brush strip, and it is not convenient to take out the core. It is necessary to manually take out the core from the mold, which is time-consuming and laborious, resulting in the problem of reduced processing efficiency of the subsequent core.

[0005] Therefore, we propose a core-making device for large casting cores to solve the above problems. Utility Model Content

[0006] The purpose of this application is to solve the problem in the prior art that after casting, it is necessary to manually take out the core from the mold, which is time-consuming and laborious, resulting in the problem of reduced processing efficiency of the subsequent core, and to propose a core-making device for large casting cores.

[0007] In order to achieve the above purpose, the present utility model adopts the following technical solutions:

[0008] A core-making device for a large cast sand core, comprising a bottom plate, on the upper surface of which are respectively fixedly connected two fixed columns and a collection box, the inner wall of the bottom plate is fixedly connected with an electric telescopic rod, the top end of each fixed column is fixedly connected with a fixing plate, the bottom surface of each fixing plate is fixedly connected with a first hydraulic cylinder, the telescopic ends of the two first hydraulic cylinders are jointly fixedly connected with a sliding plate, the upper surface of the sliding plate is fixedly connected with a storage box, the upper surface of the storage box is fixedly communicated with a feed pipeline, the bottom surface of the sliding plate is fixedly connected with an upper mold, the outer surface of the upper mold is fixedly connected with an upper heating plate, the inner wall of the storage box is fixedly connected with a grit pump, the output end of the grit pump is fixedly communicated with a bent pipe, the bottom end of the bent pipe sequentially penetrates through the storage box and the upper mold and extends into the upper mold, the bottom end of the bent pipe is fixedly communicated with a high-pressure spray head, the telescopic end of the electric telescopic rod is fixedly connected with a sliding block, the upper surface of the sliding block is fixedly connected with a blower, the input end of the blower is fixedly communicated with an input pipe, the bottom end of the input pipe is fixedly communicated with an absorption hood, the output end of the blower is fixedly communicated with a telescopic hose, and the end of the telescopic hose away from the blower is fixedly communicated with the left side surface of the collection box. The bottom surface of the bottom plate is respectively fixedly connected with two groups of support feet and a fixing frame, the inner wall of the fixing frame is fixedly connected with a second hydraulic cylinder, the telescopic end of the second hydraulic cylinder is fixedly connected with a top plate, the inner wall of the bottom plate is fixedly connected with a lower heating plate, and the inner wall of the lower heating plate is fixedly connected with a lower mold.

[0009] Preferably, a fixing ring is fixedly connected to the outer surface of each fixed column, and the bottom end of each fixing ring is fixedly connected to the upper surface of the bottom plate.

[0010] Preferably, a control panel is fixedly connected to the upper surface of the bottom plate, and the control panel is electrically connected to the blower, the grit pump, the electric telescopic rod, the first hydraulic cylinder and the second hydraulic cylinder through wires.

[0011] Preferably, a protection seat is fixedly connected to the outer surface of the electric telescopic rod, and the front surface of the protection seat is fixedly connected to the inner wall of the bottom plate.

[0012] Preferably, a protection shell is fixedly connected to the outer surface of each first hydraulic cylinder, and the upper surface of each protection shell is fixedly connected to the bottom surface of the fixing plate.

[0013] Preferably, a protection shell is fixedly connected to the outer surface of the second hydraulic cylinder, and the bottom surface of the protection shell is fixedly connected to the inner wall of the fixing frame.

[0014] In summary, the technical effects and advantages of this application:

[0015] Through the mutual cooperation among the first hydraulic cylinder, the second hydraulic cylinder, the top plate and the sliding plate, the sand core completed in casting can be taken out, achieving the purpose of being convenient to take, enhancing the use effect of the device, and effectively avoiding the problems that manual removal of the sand core from the mold is time-consuming and laborious, resulting in a reduction in the subsequent processing efficiency of the sand core.

[0016] Through the mutual cooperation among the blower, the electric telescopic rod, the sliding block, the suction hood, the telescopic hose and the collection box, the residual impurities in the mold can be cleaned, achieving the purpose of recycling and enhancing the applicability of the device, and effectively avoiding the problems that excessive impurities in the mold lead to a reduction in the casting quality of the sand core and a large amount of resource waste. Brief Description of the Drawings

[0017] Figure 1 It is a schematic three-dimensional structure diagram of the core-making device for large castings of the present utility model as a whole;

[0018] Figure 2 It is a schematic three-dimensional structure diagram of the lower mold of the present utility model;

[0019] Figure 3 It is a schematic three-dimensional structure diagram of the blower of the present utility model;

[0020] Figure 4 It is a schematic three-dimensional structure diagram of the storage tank of the present utility model;

[0021] Figure 5 It is a schematic three-dimensional structure diagram of the grit pump of the present utility model;

[0022] Figure 6 It is a schematic three-dimensional structure diagram of the top plate of the present utility model.

[0023] In the figure: 1, bottom plate; 2, fixed column; 3, fixed plate; 4, feed pipe; 5, fixing ring; 6, control panel; 7, support foot; 8, upper heating plate; 9, lower heating plate; 10, blower; 11, telescopic hose; 12, collection box; 13, lower mold; 14, input pipe; 15, suction hood; 16, sliding block; 17, electric telescopic rod; 18, protection seat; 19, protective shell; 20, first hydraulic cylinder; 21, sliding plate; 22, storage tank; 23, upper mold; 24, grit pump; 25, elbow; 26, high-pressure nozzle; 27, top plate; 28, second hydraulic cylinder; 29, fixing frame; 30, protective shell. Detailed Embodiment

[0024] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments.

[0025] Refer toFigures 1-6 , a core-making device for large cast sand cores, including a bottom plate 1. Two fixed columns 2 and a collection box 12 are respectively and fixedly connected to the upper surface of the bottom plate 1. An electric telescopic rod 17 is fixedly connected to the inner wall of the bottom plate 1. The top end of each fixed column 2 is fixedly connected to a fixed plate 3. The bottom surface of each fixed plate 3 is fixedly connected to a first hydraulic cylinder 20. A fixed ring 5 is fixedly connected to the outer surface of each fixed column 2. The bottom end of each fixed ring 5 is fixedly connected to the upper surface of the bottom plate 1. Through the fixed ring 5, the fixed column 2 and the bottom plate 1 can be reinforced, enhancing the stability of the device and preventing it from shifting during use.

[0026] The telescopic ends of the two first hydraulic cylinders 20 are jointly fixedly connected to a sliding plate 21. A storage box 22 is fixedly connected to the upper surface of the sliding plate 21. A feeding pipe 4 is fixedly communicated with the upper surface of the storage box 22. A upper mold 23 is fixedly connected to the bottom surface of the sliding plate 21. A protective seat 18 is fixedly connected to the outer surface of the electric telescopic rod 17. The front surface of the protective seat 18 is fixedly connected to the inner wall of the bottom plate 1. Through the protective seat 18, the electric telescopic rod 17 can be protected, having a strong protective effect and preventing it from being damaged by the outside.

[0027] An upper heating plate 8 is fixedly connected to the outer surface of the upper mold 23. A sand pump 24 is fixedly connected to the inner wall of the storage box 22. The output end of the sand pump 24 is fixedly communicated with an elbow pipe 25. The bottom end of the elbow pipe 25 sequentially penetrates through the storage box 22 and the upper mold 23 and extends into the upper mold 23. The bottom end of the elbow pipe 25 is fixedly communicated with a high-pressure nozzle 26. A protective shell 19 is fixedly connected to the outer surface of each first hydraulic cylinder 20. The upper surface of each protective shell 19 is fixedly connected to the bottom surface of the fixed plate 3. Through the protective shell 19, the first hydraulic cylinder 20 can be protected, having a strong protective effect and effectively preventing it from being interfered by the outside during use.

[0028] The telescopic end of the electric telescopic rod 17 is fixedly connected to a sliding block 16. A blower 10 is fixedly connected to the upper surface of the sliding block 16. An input pipe 14 is fixedly communicated with the input end of the blower 10. The bottom end of the input pipe 14 is fixedly communicated with an absorption hood 15. The output end of the blower 10 is fixedly communicated with a telescopic hose 11. The end of the telescopic hose 11 far from the blower 10 is fixedly communicated with the left side surface of the collection box 12. Two groups of support feet 7 and a fixing frame 29 are respectively fixedly connected to the bottom surface of the bottom plate 1. A second hydraulic cylinder 28 is fixedly connected to the inner wall of the fixing frame 29. A protective shell 30 is fixedly connected to the outer surface of the second hydraulic cylinder 28. The bottom surface of the protective shell 30 is fixedly connected to the inner wall of the fixing frame 29. Through the protective shell 30, the second hydraulic cylinder 28 can be protected, effectively avoiding the problem of being damaged during work.

[0029] The telescopic end of the second hydraulic cylinder 28 is fixedly connected with a top plate 27. The inner wall of the bottom plate 1 is fixedly connected with a lower heating plate 9. The inner wall of the lower heating plate 9 is fixedly connected with a lower mold 13. The upper surface of the bottom plate 1 is fixedly connected with a control panel 6. The control panel 6 is electrically connected to a blower 10, a grit pump 24, an electric telescopic rod 17, a first hydraulic cylinder 20 and a second hydraulic cylinder 28 through wires. Through the control panel 6, it is convenient for the staff to control and operate the device, enhancing the practicability of the device.

[0030] The working principle of the present utility model is as follows: When in use, first add a sufficient amount of material into the storage tank 22 through the feeding pipe 4. When it is necessary to cast a sand core, by making the telescopic end of the first hydraulic cylinder 20 extend, driving the sliding plate 21 to move downward, thereby enabling the upper mold 23 to be clamped with the lower mold 13 and forming an inner cavity therein. The material in the storage tank 22 is conveyed to the elbow 25 through the input end of the grit pump 24, and then sprayed out through the high-pressure nozzle 26. By heating the upper heating plate 8 and the lower heating plate 9, the material in the mold is cast. After casting is completed, by making the telescopic end of the first hydraulic cylinder 20 contract, driving the sliding plate 21 to move upward, and then driving the upper mold 23 to move upward. Then, by making the telescopic end of the second hydraulic cylinder 28 extend, driving the top plate 27 to move upward, thus the cast sand core can be ejected from the mold, achieving the purpose of being convenient to take. It can effectively avoid the problem that manually taking out the sand core from the mold is time-consuming and laborious, resulting in a reduction in the processing efficiency of the subsequent sand core. When the next casting process is required, by making the telescopic end of the electric telescopic rod 17 contract, driving the sliding block 16 to move, and then driving the blower 10 to move, the impurities remaining in the mold can be conveyed to the collection box 12 through the suction hood 15 and the input pipe 14, achieving the purpose of recycling. It can effectively avoid the problem that excessive impurities in the mold lead to a reduction in the casting quality of the sand core and a large amount of resource waste.

[0031] In the description of the present utility model, it should be understood that the orientation or positional relationship indicated by the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus cannot be understood as a limitation to the present utility model.

[0032] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, features defined with "first" and "second" may explicitly or implicitly include one or more of such features. In the description of the present utility model, "a plurality of" means two or more, unless otherwise specifically defined.

[0033] The above is only the preferred specific embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present utility model, according to the technical solution and the inventive concept of the present utility model, makes equivalent substitutions or changes, and all should be covered within the protection scope of the present utility model.

Claims

1. A core-making device for a large casting sand core, comprising a bottom plate (1), characterized in that: On the upper surface of the bottom plate (1), two fixed columns (2) and a collection box (12) are fixedly connected respectively. Inside the wall of the bottom plate (1), an electric telescopic rod (17) is fixedly connected. At the top of each fixed column (2), a fixed plate (3) is fixedly connected. At the bottom surface of each fixed plate (3), a first hydraulic cylinder (20) is fixedly connected. The telescopic ends of the two first hydraulic cylinders (20) are jointly fixedly connected to a sliding plate (21). On the upper surface of the sliding plate (21), a storage box (22) is fixedly connected. The upper surface of the storage box (22) is fixedly communicated with a feed pipe (4). At the bottom surface of the sliding plate (21), an upper mold (23) is fixedly connected. On the outer surface of the upper mold (23), an upper heating plate (8) is fixedly connected. Inside the wall of the storage box (22), a grit pump (24) is fixedly connected. The output end of the grit pump (24) is fixedly communicated with an elbow pipe (25). The bottom end of the elbow pipe (25) sequentially penetrates through the storage box (22) and the upper mold (23) and extends into the upper mold (23). The bottom end of the elbow pipe (25) is fixedly communicated with a high-pressure spray head (26). The telescopic end of the electric telescopic rod (17) is fixedly connected to a sliding block (16). On the upper surface of the sliding block (16), a blower (10) is fixedly connected. The input end of the blower (10) is fixedly communicated with an input pipe (14). The bottom end of the input pipe (14) is fixedly communicated with an absorption hood (15). The output end of the blower (10) is fixedly communicated with a telescopic hose (11). One end of the telescopic hose (11) away from the blower (10) is fixedly communicated with the left side surface of the collection box (12). At the bottom surface of the bottom plate (1), two groups of support feet (7) and a fixed frame (29) are fixedly connected respectively. Inside the wall of the fixed frame (29), a second hydraulic cylinder (28) is fixedly connected. The telescopic end of the second hydraulic cylinder (28) is fixedly connected to a top plate (27). Inside the wall of the bottom plate (1), a lower heating plate (9) is fixedly connected. Inside the wall of the lower heating plate (9), a lower mold (13) is fixedly connected.

2. The core-making device for a large casting sand core according to claim 1, characterized in that: On the outer surface of each fixed column (2), a fixed ring (5) is fixedly connected. At the bottom end of each fixed ring (5), it is fixedly connected to the upper surface of the bottom plate (1).

3. The core-making device for a large casting sand core according to claim 1, characterized in that: On the upper surface of the bottom plate (1), a control panel (6) is fixedly connected. The control panel (6) is electrically connected to the blower (10), the grit pump (24), the electric telescopic rod (17), the first hydraulic cylinder (20) and the second hydraulic cylinder (28) through wires respectively.

4. The core-making device for a large casting sand core according to claim 1, characterized in that: On the outer surface of the electric telescopic rod (17), a protection seat (18) is fixedly connected. The front surface of the protection seat (18) is fixedly connected to the inner wall of the bottom plate (1).

5. The core-making device for a large casting sand core according to claim 1, characterized in that: On the outer surface of each first hydraulic cylinder (20), a protection shell (19) is fixedly connected. At the upper surface of each protection shell (19), it is fixedly connected to the bottom surface of the fixed plate (3).

6. The core-making device for a large casting sand core according to claim 1, characterized in that: On the outer surface of the second hydraulic cylinder (28), a protective shell (30) is fixedly connected. The bottom surface of the protective shell (30) is fixedly connected to the inner wall of the fixed frame (29).

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