Insert cooling structure and die-casting die
By designing the insert cooling structure in the die-casting mold, using the N-shaped cooling water path and support part, the problem of poor cooling effect is solved, and the mold thermal balance is optimized and the production efficiency is improved.
Patent Information
- Application Number
- CN202421901406.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-07
- Publication Date
- 2025-07-04
- Estimated Expiration
- 2034-08-07
AI Technical Summary
The cooling effect in existing die-casting molds is poor, resulting in poor thermal equilibrium state of the mold, excessive forming cycle, and low production efficiency.
The insert cooling structure is designed, including insert assembly and cooling water path. The cooling water path forms an N-shaped structure through the positioning part of the insert to ensure that the coolant flows through key parts efficiently, and provides additional support with the support part to optimize the cooling effect.
The thermal equilibrium state of the mold is improved, the product forming cycle is shortened, and the production efficiency and product quality are improved.
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Figure CN223056690U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of die-casting molds, in particular to an insert cooling structure and a die-casting mold. Background Art
[0002] Die casting is a metal casting process, which is characterized by applying high pressure to the molten metal using the inner cavity of the mold, and is suitable for mass production of light metal castings. Die casting is the most widely used process among various casting processes; after the die-casting process is completed, in order to facilitate the removal of the material in the mold, the core often needs to be cooled; at present, due to the limitations of the installation conditions of the cooling pipes and the product structure in the die-casting mold, the cooling effect of the cooling pipes is poor in some molds, and the ideal thermal balance state of the mold cannot be achieved, resulting in a relatively long molding cycle time of the product.
[0003] Chinese Patent Document No. CN216096320U disclosed a die-casting mold for die-casting a water pump motor housing in 2022, which specifically disclosed that the die-casting mold includes a feeding part and a mold core part, and a pouring runner is arranged on the feeding part; the mold core is located below the feeding part, and the mold core includes an inner insert, an outer insert and an insert. The inner insert is inserted into the inner insert cavity in the middle of the outer insert, and a flow dividing cone is arranged at the top of the inner insert. The flow dividing cone extends out of the inner insert cavity and extends into the pouring runner; the insert is sleeved on the flow dividing cone and pressed on the supporting ring platform at the bottom of the flow dividing cone, and the insert is located at the feeding port of the pouring runner. In the above-mentioned disclosed patent document, although the above-mentioned cooling channels can cool the mold core and the mold core in the mold, its structure is relatively complex and the cooling effect is not good.
[0004] Therefore, further improvement is needed. Summary of the Utility Model
[0005] Based on this, the purpose of the present utility model is to provide an insert cooling structure and a die-casting mold to overcome the deficiencies in the prior art. The insert cooling structure has a simple structure and good cooling effect.
[0006] An insert cooling structure designed according to this purpose includes an insert assembly and a cooling structure for cooling the insert assembly. The insert assembly includes a first insert, and a first positioning part and a second positioning part extending upward are arranged on the first insert. The cooling structure includes a first cooling water channel formed according to the shapes of the first insert, the first positioning part and the second positioning part.
[0007] The first positioning part and the second positioning part are arranged on the first insert at intervals; a supporting part is arranged between the first positioning part and the second positioning part.
[0008] The first cooling water channel includes a first cooling section, a second cooling section, and a first connection section. The first cooling section, the second cooling section, and the first connection section are in an N shape and are arranged corresponding to the shape of the first positioning portion. The first connection section is close to the top edge of the first positioning portion.
[0009] The first cooling water channel further includes a third cooling section, a fourth cooling section, and a second connection section. The third cooling section, the fourth cooling section, and the second connection section are arranged corresponding to the shape of the second positioning portion. The second connection section is close to the top edge of the second positioning portion. The first cooling water channel further includes a connecting pipe, and the connecting pipe is arranged between the second cooling section and the third cooling section.
[0010] The first cooling water channel further includes a first water inlet pipe and a first water outlet pipe. The first water inlet pipe is connected to the first cooling section, and the first water outlet pipe is connected to the fourth cooling section.
[0011] The insert assembly further includes a second insert. A third positioning portion extending upward is provided on the second insert. The cooling structure includes a second cooling water channel for cooling the second insert.
[0012] The top end of the third positioning portion is conical. The second cooling water channel includes a fifth cooling section arranged corresponding to the shape of the top end of the third positioning portion. The end of the fifth cooling section is in an N shape.
[0013] The second cooling water channel further includes a second water inlet pipe and a second water outlet pipe. The second water inlet pipe and the second water outlet pipe are connected in a cycle with the fifth cooling section.
[0014] The radial dimensions of the second water inlet pipe and the second water outlet pipe are larger than the radial dimensions of the fifth cooling section.
[0015] A die-casting mold includes a fixed mold and a movable mold. The above-mentioned insert cooling structure is provided on the fixed mold or the movable mold.
[0016] An insert cooling structure and a die-casting mold according to the above embodiments. The insert cooling structure includes an insert assembly and a cooling structure for cooling the insert assembly. The insert assembly includes a first insert. A first positioning portion and a second positioning portion extending upward are provided on the first insert. The cooling structure includes a first cooling water channel formed according to the shapes of the first insert, the first positioning portion, and the second positioning portion. Specifically, through the setting of the first cooling water channel, the coolant can flow through the key parts of the first positioning portion and the second positioning portion of the first insert more efficiently, ensuring rapid heat dissipation, better maintaining the thermal balance state of the mold, shortening the molding cycle of the product, and improving production efficiency. Description of the Drawings
[0017] The accompanying drawings, which form a part of this application, are used to provide a further understanding of the present utility model. The schematic embodiments of the present utility model and their descriptions are used to explain the present utility model and do not constitute an improper limitation to the present utility model.
[0018] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model, the accompanying drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the accompanying drawings in the following description are only some embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, other accompanying drawings can be obtained based on these drawings.
[0019] Figure 1 Schematic diagram of the first insert structure in an embodiment of the present utility model.
[0020] Figure 2 Schematic diagram of the first insert structure in another direction in an embodiment of the present utility model.
[0021] Figure 3 Schematic diagram of the decomposition structure of the first insert and the first cooling water path in an embodiment of the present utility model.
[0022] Figure 4 Schematic diagram of the first cooling water path structure in an embodiment of the present utility model.
[0023] Figure 5 Schematic diagram of the second insert structure in an embodiment of the present utility model.
[0024] Figure 6 Schematic diagram of the second insert structure in another direction in an embodiment of the present utility model.
[0025] Figure 7 Schematic diagram of the decomposition structure of the second insert and the second cooling water path in an embodiment of the present utility model.
[0026] Figure 8 Schematic diagram of the second cooling water path structure in an embodiment of the present utility model. Detailed implementation manners
[0027] To make the above objects, features, and advantages of the present utility model more apparent and understandable, the following will describe the detailed implementation manners of the present utility model in conjunction with the accompanying drawings. Many specific details are set forth in the following description to fully understand the present utility model. However, the present utility model can be implemented in many other ways different from those described herein. Those skilled in the art can make similar improvements without departing from the connotation of the present utility model. Therefore, the present utility model is not limited by the specific embodiments disclosed below.
[0028] Such as Figures 1-4As shown, the first embodiment: A insert cooling structure and a die-casting mold are provided. The insert cooling structure includes an insert assembly 1 and a cooling structure 2 for cooling the insert assembly 1. The insert assembly 1 includes a first insert 101, and the first insert 101 is provided with a first positioning portion 1011 and a second positioning portion 1012 extending upward. The cooling structure 2 includes a first cooling water channel 201 formed according to the shapes of the first insert 101, the first positioning portion 1011, and the second positioning portion 1012.
[0029] Specifically, by arranging the first cooling water channel 201, the coolant can flow through the key parts of the first positioning portion 1011 and the second positioning portion 1012 of the first insert 101 more efficiently, ensuring that heat is dissipated rapidly, better maintaining the thermal balance state of the mold, shortening the molding cycle of the product, and improving production efficiency.
[0030] When the coolant flows into the first cooling water channel 201, the liquid flows through the first insert 101, the first positioning portion 1011, and the second positioning portion 1012, taking away the excess heat, thereby achieving efficient cooling.
[0031] Furthermore, as Figure 1 and Figure 2 shown, the first positioning portion 1011 and the second positioning portion 1012 are arranged at intervals on the first insert 101; a support portion 3 is provided between the first positioning portion 1011 and the second positioning portion 1012.
[0032] Specifically, the setting of the support portion 3 provides additional support, reduces the deformation during workpiece heat treatment, and improves the service life of the insert.
[0033] Furthermore, as Figure 3 and Figure 4 shown, the first cooling water channel 201 includes a first cooling section 2011, a second cooling section 2012, and a first connection section 2015. The first cooling section 2011, the second cooling section 2012, and the first connection section 2015 are in an N shape and are arranged corresponding to the shape of the first positioning portion 1011. The first connection section 2015 is close to the top edge of the first positioning portion 1011.
[0034] Specifically, by designing the first cooling water channel 201 as an N-shaped structure including the first cooling section 2011, the second cooling section 2012, and the first connection section 2015, the cooling effect can be further optimized, the thermal balance performance of the mold can be improved, and the molding cycle can be shortened.
[0035] Furthermore, as Figure 3 and Figure 4As shown, the first cooling water channel 201 further includes a third cooling section 2013, a fourth cooling section 2014, and a second connecting section 2016. The third cooling section 2013, the fourth cooling section 2014, and the second connecting section 2016 are arranged corresponding to the shape of the second positioning portion 1012, and the second connecting section 2016 is close to the top edge of the second positioning portion 1012. The first cooling water channel 201 further includes a connecting pipe 2017, and the connecting pipe 2017 is arranged between the second cooling section 2012 and the third cooling section 2013.
[0036] Specifically, the coolant flows into the first cooling section 2011, flows through the first connecting section 2015 to the second cooling section 2012, and through the connecting pipe 2017, the coolant flows from the second cooling section 2012 to the third cooling section 2013, and then flows through the second connecting section 2016 to the fourth cooling section 2014, ensuring that the coolant can efficiently cover the entire surfaces of the first positioning portion 1011 and the second positioning portion 1012, and guaranteeing that heat is quickly and evenly carried away.
[0037] Furthermore, as Figure 3 and Figure 4 shown, the first cooling water channel 201 further includes a first water inlet pipe 2018 and a first water outlet pipe 2019. The first water inlet pipe 2018 is connected to the first cooling section 2011, and the first water outlet pipe 2019 is connected to the fourth cooling section 2014.
[0038] Specifically, the coolant flows into from the first water inlet pipe 2018, is preliminarily cooled through the first cooling section 2011, the coolant flows through the first connecting section 2015 to the second cooling section 2012 for further cooling, through the connecting pipe 2017, the coolant flows from the second cooling section 2012 to the third cooling section 2013, and then flows through the second connecting section 2016 to the fourth cooling section 2014 to complete the final cooling process, and finally the coolant flows out through the first water outlet pipe 2019.
[0039] A die-casting mold includes a fixed mold and a movable mold, and the above-mentioned insert cooling structure is provided on the fixed mold or the movable mold.
[0040] Specifically, by providing the insert cooling structure on the fixed mold or the movable mold, the overall cooling efficiency and thermal balance performance of the mold are further improved, the molding cycle of the product is shortened, and the production efficiency and product quality are improved.
[0041] The second embodiment, as Figures 5-8 shown, the present insert cooling structure and die-casting mold are different from the first embodiment in that: the insert assembly 1 further includes a second insert 102, and the second insert 102 is provided with a third positioning portion 1021 extending upward, and the cooling structure 2 includes a second cooling water channel 202 for cooling the second insert 102.
[0042] Specifically, the second cooling water channel 202 is arranged according to the shapes of the second insert 102 and the third positioning portion 1021. Through the second cooling water channel 202, the coolant can flow through the second insert 102 and the third positioning portion 1021 more efficiently, ensuring rapid heat dissipation, better maintaining the thermal balance state of the mold, shortening the molding cycle of the product, and improving production efficiency.
[0043] Furthermore, as Figure 7 and Figure 8 shown, the top end of the third positioning portion 1021 is conical. The second cooling water channel 202 includes a fifth cooling section 2021 arranged corresponding to the top end shape of the third positioning portion 1021, and the end of the fifth cooling section 2021 is N-shaped.
[0044] Specifically, by designing the top end of the third positioning portion 1021 as conical and adding a fifth cooling section 2021 corresponding to the shape of the third positioning portion 1021 in the second cooling water channel 202, the coolant can cover and cool the key area more efficiently.
[0045] Furthermore, as Figure 7 and Figure 8 shown, the second cooling water channel 202 further includes a second water inlet pipe 2022 and a second water outlet pipe 2023, and the second water inlet pipe 2022 and the second water outlet pipe 2023 are connected to the fifth cooling section 2021 in a circulating manner.
[0046] Specifically, the coolant flows in from the second water inlet pipe 2022, passes through the N-shaped path of the fifth cooling section 2021 to ensure that the coolant can evenly cover and cool the conical top end of the third positioning portion 1021. After the coolant efficiently cools the third positioning portion 1021, it flows out from the second water outlet pipe 2023, forming a complete cooling circulation system.
[0047] Furthermore, as Figure 8 shown, the radial dimensions of the second water inlet pipe 2022 and the second water outlet pipe 2023 are larger than the radial dimension of the fifth cooling section 2021.
[0048] Specifically, by increasing the radial dimensions of the second water inlet pipe 2022 and the second water outlet pipe 2023, the coolant can flow into and out of the fifth cooling section 2021 with a higher flow rate and lower resistance, thereby improving the cooling efficiency and overall thermal balance performance.
[0049] Other parts not described are the same as those in the first embodiment.
[0050] In the description of the present utility model, it should be understood that the orientation or positional relationship indicated by the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present utility model.
[0051] In addition, the terms "first" and "second" are only used for descriptive purposes and should not be construed as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include at least one such feature. In the description of the present utility model, the meaning of "a plurality" is at least two, such as two, three, etc., unless otherwise specifically and clearly defined.
[0052] In the present utility model, unless otherwise clearly specified and defined, the terms "mounted", "connected", "joined", "fixed", etc. should be understood in a broad sense. For example, it may be a fixed connection, a detachable connection, or integrated; it may be a mechanical connection or an electrical connection; it may be directly connected or indirectly connected through an intermediate medium, and it may be the internal communication of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.
[0053] In the present utility model, unless otherwise clearly specified and defined, the first feature being "on" or "under" the second feature may be that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Moreover, the first feature being "above", "over" and "on top of" the second feature may be that the first feature is directly above or obliquely above the second feature, or merely indicates that the first feature is at a higher level than the second feature in terms of horizontal height. The first feature being "under", "beneath" and "underneath" the second feature may be that the first feature is directly below or obliquely below the second feature, or merely indicates that the first feature is at a lower level than the second feature in terms of horizontal height.
[0054] It should be noted that when an element is referred to as being "fixed to" or "disposed on" another element, it can be directly on the other element or there can also be an intermediate element. When an element is considered to be "connected to" another element, it can be directly connected to the other element or there may be an intermediate element at the same time. The terms "vertical", "horizontal", "upper", "lower", "left", "right" and similar expressions used herein are for illustrative purposes only and do not represent the only implementation.
[0055] It should also be understood that when interpreting the connection relationship or positional relationship of elements, although not explicitly described, the connection relationship and positional relationship are interpreted to include an error range, and this error range should be within the acceptable deviation range of a specific value determined by those skilled in the art. For example, "about", "approximately" or "substantially" can mean within one or more standard deviations, which are not defined herein.
[0056] The technical features of the above embodiments can be combined arbitrarily. For the sake of brevity of description, not all possible combinations of the technical features in the above embodiments are described. However, as long as there is no contradiction in the combination of these technical features, it should be considered to be within the scope described in this specification.
[0057] The above embodiments only represent several implementation manners of the present utility model, and the description is relatively specific and detailed, but it should not be understood as a limitation on the scope of the utility model patent. It should be pointed out that for those of ordinary skill in the art, without departing from the concept of the present utility model, several modifications and improvements can still be made, and these all belong to the protection scope of the present utility model. Therefore, the protection scope of the utility model patent should be subject to the appended claims.
Claims
1. An insert cooling structure, characterized in that: It includes an insert component (1) and a cooling structure (2) for cooling the insert component (1). The insert component (1) includes a first insert (101), and the first insert (101) is provided with a first positioning portion (1011) and a second positioning portion (1012) extending upward. The cooling structure (2) includes a first cooling water passage (201) formed according to the shapes of the first insert (101), the first positioning portion (1011), and the second positioning portion (1012).
2. The insert cooling structure according to claim 1, characterized in that: The first positioning portion (1011) and the second positioning portion (1012) are spaced apart on the first insert (101); a support portion (3) is provided between the first positioning portion (1011) and the second positioning portion (1012).
3. The insert cooling structure according to claim 1, characterized in that: The first cooling water passage (201) includes a first cooling section (2011), a second cooling section (2012), and a first connection section (2015). The first cooling section (2011), the second cooling section (2012), and the first connection section (2015) are in an N shape and are arranged corresponding to the shape of the first positioning portion (1011). The first connection section (2015) is close to the top edge of the first positioning portion (1011).
4. The insert cooling structure according to claim 3, characterized in that: The first cooling water passage (201) further includes a third cooling section (2013), a fourth cooling section (2014), and a second connection section (2016). The third cooling section (2013), the fourth cooling section (2014), and the second connection section (2016) are arranged corresponding to the shape of the second positioning portion (1012). The second connection section (2016) is close to the top edge of the second positioning portion (1012); the first cooling water passage (201) further includes a connecting pipe (2017), and the connecting pipe (2017) is arranged between the second cooling section (2012) and the third cooling section (2013).
5. The insert cooling structure according to claim 4, characterized in that: The first cooling water passage (201) further includes a first water inlet pipe (2018) and a first water outlet pipe (2019). The first water inlet pipe (2018) is connected to the first cooling section (2011), and the first water outlet pipe (2019) is connected to the fourth cooling section (2014).
6. The insert cooling structure according to claim 1, wherein: The insert component (1) further includes a second insert (102), and the second insert (102) is provided with a third positioning portion (1021) extending upward. The cooling structure (2) includes a second cooling water passage (202) for cooling the second insert (102).
7. The insert cooling structure according to claim 6, wherein: The top end of the third positioning portion (1021) is conical. The second cooling water passage (202) includes a fifth cooling section (2021) arranged corresponding to the top end shape of the third positioning portion (1021), and the fifth cooling section (2021) is in an N shape at the end.
8. The insert cooling structure according to claim 7, characterized in that: The second cooling water passage (202) further includes a second water inlet pipe (2022) and a second water outlet pipe (2023). The second water inlet pipe (2022) and the second water outlet pipe (2023) are connected to the fifth cooling section (2021) in a circulating manner.
9. The insert cooling structure according to claim 8, characterized in that: The radial dimensions of the second water inlet pipe (2022) and the second water outlet pipe (2023) are larger than the radial dimension of the fifth cooling section (2021).
10. A die-casting mold, characterized in that, It includes a fixed mold and a movable mold, and an insert cooling structure according to any one of claims 1-9 is provided on the fixed mold or the movable mold.
Citation Information
Patent Citations
Die-casting die for water pump motor shell
CN216096320U