Plate cutting equipment for communication iron tower

By introducing conveying and dust removal mechanisms into the plate cutting equipment, the problems of low cutting efficiency and inconvenient waste disposal are solved, automatic conveying and efficient cleaning are realized, and the practicality and cleanliness of the cutting equipment are improved.

CN223056810UActive Publication Date: 2025-07-04WEIFANG QIANGAN TOWER CO LTD
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Patent Information

Application Number
CN202422179658.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-05
Publication Date
2025-07-04
Estimated Expiration
2034-09-05

AI Technical Summary

Technical Problem

The existing plate cutting equipment lacks a conveying structure, resulting in low cutting efficiency and lack of dust removal structure, causing waste chips to float everywhere, affecting the cutting effect and cleaning difficulty.

Method used

A plate cutting equipment for communication towers is designed, including a conveying mechanism and a dust removal mechanism. It uses components such as roller shaft, screw, cutting knife and chip suction pump to realize automatic conveying of plates and efficient cleaning of waste chips.

Benefits of technology

It improves the efficiency and practicality of board cutting, avoids waste chips floating around, simplifies the cleaning process, and improves the stability and cleanliness of cutting.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of plate processing for iron tower manufacturing, in particular to plate cutting equipment for a communication iron tower, which comprises a workbench, a conveying mechanism is arranged at the top of the workbench, a top plate is welded on the surface of the conveying mechanism, and a screw rod is rotatably connected to the surface of the conveying mechanism. The surface of the screw rod is sleeved with a thread sleeve in a threaded mode, the bottom of the thread sleeve is fixedly connected with a rotating motor through a fixing rod, a rotating shaft of the rotating motor is fixedly connected with a cutting knife, and a dust removal mechanism is arranged on the surface of the thread sleeve. Through cooperation of the loading frame, the scrap suction pump, the suction pipe, the scrap suction cover, the telescopic rod and the compression roller, the scrap suction pump of the extraction assembly is used for extracting floating dust on a workpiece, impurity particles generated in the cutting process of a plate are prevented from floating everywhere, the plate can be limited and fixed through the compression roller, and the cutting efficiency of the plate is improved. And the situation that the cutting effect is affected due to deviation of the plates during cutting is prevented, and the cutting practicability is greatly improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of sheet metal processing for tower manufacturing, and specifically relates to a sheet cutting device for communication towers. Background Art

[0002] With the development of electric power, the erection of cables has also been greatly developed. When erecting high voltage, it is necessary to erect a tower to complete the installation of the cable. When erecting a tower, a large amount of steel plates are required. Since the lengths of the steel plates used for erecting towers at different heights are different, it is necessary to cut different steel plates through a cutting device.

[0003] After retrieval, the utility model with the patent number CN216099140U and the name of sheet cutting device includes a frame, a cutting device and a limiting plate. Through research and analysis, it is found that although the sheet cutting device has advantages such as the function of limiting the sheet at different angles, to a certain extent, there are still the following disadvantages;

[0004] For example: the sheet cutting device lacks a corresponding conveying structure, so that when cutting sheets of different sizes, the user needs to push and position them for cutting, which greatly reduces the efficiency of sheet cutting and has poor practicability. There is no dust removal structure on the cutting device, and waste chips are likely to float around during use, and the generated waste chips cannot be efficiently collected. The waste chips falling on the cutting platform will affect subsequent cutting, and the waste chips falling on other parts of the cutting device may be difficult to clean. To solve the above technical problems, it is very necessary for us to design a sheet cutting device for communication towers to solve the above problems. Summary of the Utility Model

[0005] The purpose of the utility model is to provide a sheet cutting device for communication towers, which has the advantages of flexible feeding and improved use effect, and can clean waste chips while cutting, solving the problems that workers are prone to fatigue and reduce the efficiency of sheet cutting, and the generated waste chips cannot be efficiently collected.

[0006] To achieve the above purpose, the utility model provides the following technical scheme: A sheet cutting device for communication towers, including a workbench, a conveying mechanism is arranged on the top of the workbench, a top plate is welded on the surface of the conveying mechanism, a screw rod is rotatably connected to the surface of the conveying mechanism, a nut sleeve is sleeved on the surface of the screw rod, the bottom of the nut sleeve is fixedly connected to a rotating motor through a fixing rod, the rotating shaft of the rotating motor is fixedly connected to a cutting knife, a dust removal mechanism is arranged on the surface of the nut sleeve, and a chip dropping through hole is opened on the surface of the workbench.

[0007] Preferably, the conveying mechanism includes a roller shaft rotatably arranged on the inner wall of the workbench. A fixing plate is welded to the top of the workbench. A motor is fixedly connected to the surface of the fixing plate. The rotating shaft of the motor penetrates through the fixing plate and is fixedly sleeved with a gear. A transmission belt is movably sleeved between the rotating shaft of the motor and the roller shaft. A telescopic plate is welded to the top of the workbench. An electric telescopic rod is arranged through the surface of the telescopic plate. One end of the electric telescopic rod is fixedly connected with a toothed plate. The gear and the toothed plate are meshed. The telescopic plate is welded to the top plate. A driving motor is welded to the surface of the telescopic plate.

[0008] Preferably, both ends of the screw rod are respectively rotatably connected to the surface of the telescopic plate. The rotating shaft of the driving motor penetrates through the telescopic plate and is fixedly connected with one end of the screw rod.

[0009] Preferably, a bearing is movably connected between the rotating shaft of the driving motor and the inner wall of the telescopic plate. One side of the bearing is fixedly connected to the inner wall of the telescopic plate. The bearing is movably sleeved on the surface of the rotating shaft of the driving motor.

[0010] Preferably, the dust removal mechanism includes a loading frame welded to the top plate. A chip suction pump is communicated with the top of the loading frame. One end of the chip suction pump is communicated with a suction pipe. A chip suction hood is fixedly arranged on the surface of the screw sleeve. A telescopic rod is fixedly connected to the surface of the chip suction pump through a cross plate. A clamping plate is welded to the bottom of the telescopic rod. A pressure roller is rotatably connected to the inner cavity of the clamping plate.

[0011] Preferably, a frame door is movably connected to the surface of the loading frame through a hinge. A handle is welded to the surface of the frame door.

[0012] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0013] 1. Through the cooperation of the roller shaft, fixing plate, motor, transmission belt, gear, telescopic plate, electric telescopic rod, toothed plate, screw rod, screw sleeve and driving motor, the present utility model realizes that the rotation of the transmission shaft of the motor drives the transmission belt and the gear to rotate synchronously. Through the transmission property of the transmission belt, the rotation frequency of the roller shaft is matched with that of the transmission shaft of the motor. The rotation of the roller shaft drives the transportation of the plate. By using the telescopic property of the electric telescopic rod, the toothed plate is displaced in a horizontal state trajectory, so that the continuous automatic cutting operation of the plate can be effectively carried out. The cut plate is transported backward through the roller shaft of the transmission component, and there is no need for manual pushing and cutting. By using the driving component, the driving motor makes the screw rod and the screw sleeve perform screw transmission, so that the cutting device can cut different positions of the plate according to requirements, improving the working efficiency.

[0014] 2. Through the cooperation of the loading frame, chip suction pump, suction pipe, chip suction hood, telescopic rod and pressure roller, the present utility model realizes the use of the extraction component, the chip suction pump, to extract the floating dust on the workpiece, avoiding the floating of impurity particles generated during the cutting of the board. The pressure roller can be used to limit and fix the board, preventing the board from shifting during cutting and affecting the cutting effect, greatly improving the practicability of cutting. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 is a three-dimensional schematic diagram of the present utility model;

[0016] Figure 2 is a bottom three-dimensional schematic diagram of the present utility model;

[0017] Figure 3 is a partial three-dimensional schematic diagram of the present utility model.

[0018] In the figure: 1, workbench; 2, conveying mechanism; 3, top plate; 4, screw; 5, nut sleeve; 6, rotating motor; 7, cutting knife; 8, dust removal mechanism; 9, chip dropping through hole; 10, roller shaft; 11, fixing plate; 12, motor; 13, transmission belt; 14, gear; 15, telescopic plate; 16, electric telescopic rod; 17, toothed plate; 18, driving motor; 19, loading frame; 20, chip suction pump; 21, suction pipe; 22, chip suction hood; 23, telescopic rod; 24, pressure roller. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0019] Please refer to Figures 1 - 3 , a sheet cutting device for a communication tower, including a workbench 1. A conveying mechanism 2 is arranged on the top of the workbench 1. A top plate 3 is welded on the surface of the conveying mechanism 2. A screw 4 is rotatably connected to the surface of the conveying mechanism 2. By setting the screw 4, the nut sleeve 5 can be guided to facilitate the displacement of the nut sleeve 5. A nut sleeve 5 is threadedly sleeved on the surface of the screw 4. The bottom of the nut sleeve 5 is fixedly connected to a rotating motor 6 through a fixing rod. The rotating shaft of the rotating motor 6 is fixedly connected to a cutting knife 7. A dust removal mechanism 8 is arranged on the surface of the nut sleeve 5. A chip dropping through hole 9 is opened on the surface of the workbench 1.

[0020] Please refer to Figure 1 and Figure 2, the conveying mechanism 2 includes a roller shaft 10 which is rotatably arranged on the inner wall of the workbench 1. A fixing plate 11 is welded to the top of the workbench 1. By providing the fixing plate 11, the motor 12 can be supported, improving the stability of the overall conveying structure. A motor 12 is fixedly connected to the surface of the fixing plate 11. The rotating shaft of the motor 12 passes through the fixing plate 11 and is fixedly sleeved with a gear 14. A transmission belt 13 is movably sleeved between the rotating shaft of the motor 12 and the roller shaft 10. A telescopic plate 15 is welded to the top of the workbench 1. An electric telescopic rod 16 is arranged through the surface of the telescopic plate 15. One end of the electric telescopic rod 16 is fixedly connected to a toothed plate 17. The gear 14 and the toothed plate 17 are meshed. The telescopic plate 15 and the top plate 3 are welded, and a driving motor 18 is welded to the surface of the telescopic plate 15.

[0021] Please refer to Figure 2 and Figure 3 , both ends of the screw rod 4 are respectively rotatably connected to the surface of the telescopic plate 15. The rotating shaft of the driving motor 18 passes through the telescopic plate 15 and is fixedly connected to one end of the screw rod 4. By providing the telescopic plate 15, the relative position of the toothed plate 17 can be maintained when it is forced to move, improving the displacement use of the top plate 3.

[0022] Please refer to Figure 2 , a bearing is movably connected between the rotating shaft of the driving motor 18 and the inner wall of the telescopic plate 15. One side of the bearing is fixedly connected to the inner wall of the telescopic plate 15. The bearing is movably sleeved on the surface of the rotating shaft of the driving motor 18. By providing the bearing, the stable connection between the rotating shaft of the driving motor 18 and the inner wall of the telescopic plate 15 can be achieved, facilitating the rotation of the rotating shaft of the driving motor 18.

[0023] Please refer to Figure 1 and Figure 3 , the dust removal mechanism 8 includes a loading frame 19 which is welded to the top plate 3. A chip suction pump 20 is communicated with the top of the loading frame 19. One end of the chip suction pump 20 is communicated with a suction pipe 21. By providing the suction pipe 21, it is convenient for the chip suction pump 20 to be connected to the chip suction hood 22 assembly for realizing the conveying of particles. A chip suction hood 22 is fixedly arranged on the surface of the screw sleeve 5. A telescopic rod 23 is fixedly connected to the surface of the chip suction pump 20 through a cross plate. A clamping plate is welded to the bottom of the telescopic rod 23. By providing the clamping plate, the pressure roller 24 can be horizontally supported, enabling an indirect connection between the telescopic rod 23 and the pressure roller 24. A pressure roller 24 is rotatably connected to the inner cavity of the clamping plate.

[0024] Please refer to Figure 3 , a frame door is movably connected to the surface of the loading frame 19 through a hinge. A handle is welded to the surface of the frame door. By providing the handle, the contact area between the user and the frame door is increased, facilitating the inclined opening and closing of the frame door.

[0025] During use, the staff place the board on the workbench 1, and start the rotation of the shaft of the motor 12 through the peripheral controller to drive the conveyor belt 13 and the gear 14 to rotate cyclically. The rotation of the conveyor belt 13 causes the roller 10 to roll and push the wooden board on the surface to move horizontally, so as to transport the wooden board backward according to the cutting and using area, and start the telescopic movement of the electric telescopic rod 16 through the peripheral controller to push the toothed plate 17 to move horizontally, and adjust and install the distance between the teeth on the surface of the toothed plate 17 and the gear 14. The meshing rotation of the toothed plate 17 and the gear 14 drives the toothed plate 17, the electric telescopic rod 16 and the telescopic plate 15 to move downward. The downward movement of the telescopic plate 15 compresses and drives the top plate 3, the cutting knife 7 and the pressure roller 24 to move downward. Start the rotation of the shaft of the rotation motor 6 through the peripheral controller to drive the cutting knife 7 to cut the board on the workbench 1. When the teeth on the surface of the toothed plate 17 are far away from the gear 14 and disengaged from the meshing by the electric telescopic rod 16, the cutting knife 7 is reset along with the reset of the telescopic plate 15. The rolling of the roller 10 can push the board to move backward continuously for automatic transportation and cutting. Start the rotation of the shaft of the drive motor 18 through the peripheral controller to drive the screw 4 and the nut 5 to be threadedly connected to push the nut 5, the cutting knife 7, the telescopic rod 23 and the pressure roller 24 to move horizontally. The elastic supporting force of the telescopic rod 23 makes the pressure roller 24 tightly contact the surface of the board, so as to buffer, press and limit the board. The displacement of the cutting knife 7 can cut different positions of the board according to requirements. Due to the waste chips generated during cutting, some can directly fall through the chip dropping through hole 9, and some can fall on the workbench 1. Start the chip suction pump 20 through the peripheral controller to form a negative pressure at the chip suction cover 22 and the chip dropping through hole 9, forcing the waste chips to move towards the chip suction cover 22 and be sucked away, and enter the loading frame 19 from the chip suction pump 20 through the suction pipe 21. Therefore, this cutting equipment can clean the waste chips while cutting.

[0026] To sum up: The board cutting equipment for the communication tower solves the problems that workers are prone to fatigue and reduce the efficiency of board cutting, and it is impossible to efficiently collect the generated waste chips through the cooperation of the workbench 1, the conveying mechanism 2, the top plate 3, the screw 4, the nut 5, the rotation motor 6, the cutting knife 7, the dust removal mechanism 8 and the chip dropping through hole 9.

Claims

1. A sheet cutting device for a communication tower, comprising a workbench (1), characterized in that: A conveying mechanism (2) is provided on the top of the workbench (1). A top plate (3) is welded on the surface of the conveying mechanism (2). A screw rod (4) is rotatably connected to the surface of the conveying mechanism (2). A screw sleeve (5) is sleeved on the surface of the screw rod (4) in a threaded manner. The bottom of the screw sleeve (5) is fixedly connected to a rotating motor (6) through a fixing rod. A cutting knife (7) is fixedly connected to the rotating shaft of the rotating motor (6). A dust removal mechanism (8) is provided on the surface of the screw sleeve (5). A chip dropping through hole (9) is formed on the surface of the workbench (1).

2. The sheet cutting device for a communication tower according to claim 1, characterized in that: The conveying mechanism (2) includes a roller shaft (10). The roller shaft (10) is rotatably arranged on the inner wall of the workbench (1). A fixing plate (11) is welded on the top of the workbench (1). A motor (12) is fixedly connected to the surface of the fixing plate (11). The rotating shaft of the motor (12) penetrates through the fixing plate (11) and is fixedly sleeved with a gear (14). A transmission belt (13) is movably sleeved between the rotating shaft of the motor (12) and the roller shaft (10). A telescopic plate (15) is welded on the top of the workbench (1). An electric telescopic rod (16) is arranged through the surface of the telescopic plate (15). One end of the electric telescopic rod (16) is fixedly connected to a toothed plate (17). The gear (14) and the toothed plate (17) are meshed. The telescopic plate (15) and the top plate (3) are welded. A driving motor (18) is welded on the surface of the telescopic plate (15).

3. The sheet cutting device for a communication tower according to claim 2, wherein: Both ends of the screw rod (4) are respectively rotatably connected to the surface of the telescopic plate (15). The rotating shaft of the driving motor (18) penetrates through the telescopic plate (15) and is fixedly connected to one end of the screw rod (4).

4. The sheet cutting device for a communication tower according to claim 2, characterized in that: A bearing is movably connected between the rotating shaft of the driving motor (18) and the inner wall of the telescopic plate (15). One side of the bearing is fixedly connected to the inner wall of the telescopic plate (15). The bearing is movably sleeved on the surface of the rotating shaft of the driving motor (18).

5. The sheet cutting device for a communication tower according to claim 1, wherein: The dust removal mechanism (8) includes a loading frame (19). The loading frame (19) is welded to the top plate (3). A chip suction pump (20) is communicated with the top of the loading frame (19). One end of the chip suction pump (20) is communicated with a suction pipe (21). A chip suction hood (22) is fixedly arranged on the surface of the screw sleeve (5). A telescopic rod (23) is fixedly connected to the surface of the chip suction pump (20) through a cross plate. A pressing roller (24) is rotatably connected to the inner cavity of the clamping plate at the bottom of the telescopic rod (23).

6. The sheet cutting device for a communication tower according to claim 5, wherein: A frame door is movably connected to the surface of the loading frame (19) through a hinge. A handle is welded on the surface of the frame door.