Transmission beam mounting tool

By designing the transmission beam installation tool, the precise positioning and fixing of the transmission beam is achieved by using docking components and fixed components, the problem of poor installation accuracy of the transmission beam is solved and the output performance and working efficiency of the drive motor are improved.

CN223057630UActive Publication Date: 2025-07-04TANGSHAN CERAMIC
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Patent Information

Application Number
CN202422301620.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-20
Publication Date
2025-07-04
Estimated Expiration
2034-09-20

AI Technical Summary

Technical Problem

The lack of special installation tools for the transmission beam leads to poor installation accuracy and long commissioning time, which in turn affects the output performance of the drive motor.

Method used

A transmission beam installation tool including a docking assembly and a fixing assembly is designed to accurately locate the transmission beam through a docking unit and align it in width and length directions using a fixing assembly to ultimately achieve precise positioning and fixing.

Benefits of technology

Significantly reduces workers' installation errors, reduces debugging time, improves installation accuracy, and improves the output performance and working efficiency of the drive motor.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223057630U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of welding guns, in particular to a transmission beam installation tool to solve the problems that a grate cooler transmission beam is poor in installation accuracy and long in debugging time and the output performance of a driving motor is reduced due to the lack of a special installation tool. The tool comprises a butt joint assembly and a fixing assembly. The butt-joint assembly is provided with a butt-joint unit; the butt joint unit is arranged on the upper portion of the first transmission beam and the upper portion of the second transmission beam and can be detachably connected with the first transmission beam and the second transmission beam at the same time. The two sides of the first transmission beam and the two sides of the second transmission beam are each provided with a fixing assembly. According to the tool, the transmission beams are accurately positioned through the butt joint unit, alignment of the transmission beams in the width direction and the length direction is ensured, the first transmission beam and the second transmission beam are connected and fixed through the fixing assembly 200, the installation error of workers is remarkably reduced, the follow-up adjustment time is shortened, the installation precision is improved, and therefore the output performance of a driving motor is improved; and the working efficiency and the mounting quality are improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of welding torches, in particular to an installation tool for a transmission beam. Background Art

[0002] The transmission beam is used to connect the driving motor and the suspension beam of the grate cooler, playing the role of mechanical and electrical connection and power transmission. The transmission beam is too long and has a large overall weight, and it is installed in a segmented connection method. Since the transmission beam needs to transmit power, its installation accuracy requirement is very high. Workers lack corresponding installation positioning tools for manual installation, and it is extremely easy to have installation errors, resulting in a reduction in the output performance of the driving motor. Summary of the Utility Model

[0003] The utility model provides an installation tool for a transmission beam to alleviate the problems of poor installation accuracy of the transmission beam of the grate cooler, long debugging time, and reduction in the output performance of the driving motor caused by the lack of a special installation tool.

[0004] In order to alleviate the above technical problems, the technical solution provided by the utility model lies in:

[0005] The utility model provides an installation tool for a transmission beam, including a docking component and a fixing component;

[0006] The docking component has a docking unit;

[0007] The docking unit is arranged on the upper parts of the first transmission beam and the second transmission beam, and can be detachably connected to the first transmission beam and the second transmission beam simultaneously;

[0008] One fixing component is arranged on each side of the first transmission beam and the second transmission beam.

[0009] Furthermore,

[0010] The docking unit includes a positioning plate and a guiding plate;

[0011] One guiding plate is arranged on each side of the positioning plate;

[0012] Two guiding heads are arranged at the lower part of each guiding plate;

[0013] The two guiding heads are respectively clamped with the side walls of the first transmission beam and the second transmission beam;

[0014] The positioning plate is provided with multiple groups of mounting holes that cooperate with the first transmission beam and the second transmission beam.

[0015] Furthermore,

[0016] The positioning plate is provided with a first positioning hole and a second positioning hole;

[0017] In the connected state of the first transmission beam and the second transmission beam, the first positioning hole and the second positioning hole respectively correspond to the positioning holes on the first transmission beam and the second transmission beam.

[0018] Furthermore,

[0019] One long hole is provided at each end of the alignment plate.

[0020] Furthermore,

[0021] It further includes a transmission beam mounting plate;

[0022] The transmission beam mounting plate is arranged on the upper parts of the first transmission beam and the second transmission beam.

[0023] Furthermore,

[0024] It includes a first action and a second action.

[0025] In the first action, after the docking component is detachably connected to the first transmission beam and the second transmission beam, the fixing component is detachably connected to the first transmission beam and the second transmission beam;

[0026] In the second action, after the fixing component is detachably connected to the first transmission beam and the second transmission beam, the docking component is removed, and the transmission beam mounting plate is fixedly connected to the first transmission beam and the second transmission beam respectively.

[0027] The beneficial effects of the present utility model are analyzed as follows:

[0028] This solution provides a dedicated transmission beam installation tool, including a docking component 100 and a fixing component 200. This tool accurately positions the transmission beam through the docking unit, ensuring the alignment of the transmission beam in the width and length directions. Then, the first transmission beam and the second transmission beam are connected and fixed by the fixing component 200, significantly reducing the installation error of workers, reducing the subsequent adjustment time, improving the installation accuracy, thereby enhancing the output performance of the drive motor, and improving the work efficiency and installation quality. Description of the Drawings

[0029] In order to more clearly illustrate the specific embodiments of the present utility model or the technical solutions in the related art, the following will briefly introduce the drawings required for use in the description of the specific embodiments or the related art. Obviously, the following drawings are some embodiments of the present utility model. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.

[0030] Figure 1 It is the installation schematic diagram of this tool;

[0031] Figure 2 It is the structural schematic diagram of the docking component;

[0032] Figure 3 It is a schematic cross-sectional view of the installation of the fixing component.

[0033] Icon:

[0034] 100 - Docking component; 110 - Positioning plate; 111 - First positioning hole; 112 - Second positioning hole; 113 - Mounting hole; 120 - Alignment plate; 121 - Alignment head; 122 - Long hole

[0035] 200 - Fixing component

[0036] 300 - First transmission beam

[0037] 400 - Second transmission beam

[0038] 500 - Transmission beam mounting plate Specific implementation method

[0039] Due to the lack of a dedicated positioning and installation tool for the transmission beam of the grate cooler, the installation accuracy of the transmission beam is very high. It is extremely easy for workers to have errors during manual installation, and subsequent adjustment is difficult, resulting in low work efficiency and easy reduction of the output performance of the drive motor.

[0040] In view of this, as Figures 1 to 3 shown, this solution provides a transmission beam installation tool, including a docking component 100 and a fixing component 200;

[0041] The docking component 100 has a docking unit;

[0042] The docking unit is arranged on the upper parts of the first transmission beam 300 and the second transmission beam 400, and can be detachably connected to the first transmission beam 300 and the second transmission beam 400 at the same time;

[0043] One fixing component 200 is arranged on each side of the first transmission beam 300 and the second transmission beam 400.

[0044] Specifically, the transmission beam can be composed of two parts, the first transmission beam 300 and the second transmission beam 400 in the text, or it can be composed of multiple parts. The specific number of components is set according to the length of the transmission beam, and the installation method of each part should be the same; when assembling the transmission beam, first connect and fix the docking unit to the first transmission beam 300 and the second transmission beam 400 respectively, use the positioning points on the docking unit to accurately position the placement positions of the first transmission beam 300 and the second transmission beam 400, and then use the fixing component 200 to fixedly connect the first transmission beam 300 and the second transmission beam 400 together, that is, the accurate positioning of the assembly of the transmission beam is completed.

[0045] The use of this tool can reduce the installation errors of workers and shorten the debugging time after assembly. It also improves the installation accuracy and greatly improves the output performance of the drive motor.

[0046] like Figure 2 As shown, the docking unit includes a positioning plate 110 and a guide plate 120;

[0047] A guide plate 120 is disposed on each side of the positioning plate 110;

[0048] Two guiding heads 121 are respectively arranged at the lower part of each guiding plate 120;

[0049] The two guide heads 121 are respectively connected to the side walls of the first transmission beam 300 and the second transmission beam 400;

[0050] The positioning plate 110 is provided with a plurality of mounting holes 113 that match the first transmission beam 300 and the second transmission beam 400;

[0051] The positioning plate 110 is provided with a first positioning hole 111 and a second positioning hole 112;

[0052] When the first transmission beam 300 and the second transmission beam 400 are connected, the first positioning hole 111 and the second positioning hole 112 correspond to the positioning holes on the first transmission beam 300 and the second transmission beam 400 respectively.

[0053] Specifically, the width of the positioning plate 110 is set according to the size of the transmission beam. When the first transmission beam 300 and the second transmission beam are in the docking state, the two guiding heads of the guide plate 120 are respectively connected to the side walls of the first transmission beam 300 and the second transmission beam, so that the first transmission beam 300 and the second transmission beam are aligned in the width direction, and then the pins are inserted into the first positioning holes 111 and the second positioning holes 112 to make them tightly connected with the positioning holes on the first transmission beam 300 and the second transmission beam 400, and the mounting holes 113 are locked, so that the first transmission beam 300 and the second transmission beam are aligned in the length direction, thereby completing the precise positioning of the first transmission beam 300 and the second transmission beam.

[0054] Preferably, in order to reduce the weight of the tool and facilitate the use of the tool, a long hole 122 is provided at each end of the guide plate 120 .

[0055] like Figure 1 As shown, it also includes a transmission beam mounting plate 500;

[0056] The transmission beam mounting plate 500 is disposed on the upper portion of the first transmission beam 300 and the second transmission beam 400 , and is used for finally locking the first transmission beam 300 and the second transmission beam 400 .

[0057] This tool includes the first action and the second action.

[0058] Under the first action, after the docking component 100 is detachably connected to the first drive beam 300 and the second drive beam 400, the fixing component 200 is detachably connected to the first drive beam 300 and the second drive beam 400;

[0059] Under the second action, after the fixing component 200 is detachably connected to the first drive beam 300 and the second drive beam 400, the docking component 100 is removed, and the drive beam mounting plate 500 is fixedly connected to the first drive beam 300 and the second drive beam 400 respectively.

[0060] More preferably, the fixing component 200 is threadedly connected to the first drive beam 300 and the second drive beam 400 for easy disassembly during subsequent maintenance. In addition, pin holes can be added between the fixing component 200 and the first drive beam 300 and the second drive beam 400 to further improve the installation accuracy through pins.

[0061] The beneficial effects of this solution are analyzed as follows:

[0062] This solution provides a dedicated drive beam installation tool, including a docking component 100 and a fixing component 200. This tool accurately positions the drive beam through the docking unit, and uses the positioning plate 110 and the alignment plate 120 to ensure the alignment of the drive beam in the width and length directions. The fixing component 200 and the drive beam mounting plate 500 are used to finally fix the drive beam. This tool can significantly reduce the installation error of workers, reduce the subsequent adjustment time, improve the installation accuracy, thereby improving the output performance of the drive motor, and improving the work efficiency and installation quality.

[0063] Finally, it should be noted that: the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements on some or all of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the present invention.

Claims

1. A transmission beam installation tool, characterized in that: It includes a docking component (100) and a fixing component (200); The docking component (100) has a docking unit; The docking unit is arranged on the upper parts of the first transmission beam (300) and the second transmission beam (400), and can be detachably connected to the first transmission beam (300) and the second transmission beam (400) simultaneously; One fixing component (200) is arranged on each side of the first transmission beam (300) and the second transmission beam (400).

2. The transmission beam installation tool according to claim 1, characterized in that: The docking unit includes a positioning plate (110) and a guiding plate (120); One guiding plate (120) is arranged on each side of the positioning plate (110); Two guiding heads (121) are arranged at the lower part of each guiding plate (120); The two guiding heads (121) are respectively clamped with the side walls of the first transmission beam (300) and the second transmission beam (400); The positioning plate (110) is provided with multiple groups of mounting holes (113) that cooperate with the first transmission beam (300) and the second transmission beam (400).

3. The transmission beam installation tool according to claim 2, characterized in that: The positioning plate (110) is provided with a first positioning hole (111) and a second positioning hole (112); In the connected state of the first transmission beam (300) and the second transmission beam (400), the first positioning hole (111) and the second positioning hole (112) respectively correspond to the positioning holes on the first transmission beam (300) and the second transmission beam (400).

4. The transmission beam installation tool according to claim 3, characterized in that: One long hole (122) is arranged at each end of the guiding plate (120).

5. The transmission beam installation tool according to claim 4, characterized in that: It further includes a transmission beam mounting plate (500); The transmission beam mounting plate (500) is arranged on the upper parts of the first transmission beam (300) and the second transmission beam (400).

6. The transmission beam installation tool according to claim 5, characterized in that: It includes a first action and a second action. In the first action, after the docking component (100) is detachably connected to the first transmission beam (300) and the second transmission beam (400), the fixing component (200) is detachably connected to the first transmission beam (300) and the second transmission beam (400); In the second action, after the fixing component (200) is detachably connected to the first transmission beam (300) and the second transmission beam (400), the docking component (100) is removed, and the transmission beam mounting plate (500) is fixedly connected to the first transmission beam (300) and the second transmission beam (400) respectively.