Edible fungus bag four-station discharging device
Through the design of the double-stock barrel structure and synchronous rotary stirring assembly, the problems of low manual operation efficiency and inaccurate proportions in traditional edible fungi production are solved, efficient and uniform material mixing and automated production are achieved, and the production efficiency and quality of edible fungi are improved.
Patent Information
- Application Number
- CN202422101522.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-28
- Publication Date
- 2025-07-04
- Estimated Expiration
- 2034-08-28
AI Technical Summary
In the production of traditional edible fungi, the stirring, transportation and distribution of raw materials rely on manual operations, resulting in high labor intensity, low efficiency and inaccurate distribution, making it difficult to meet the market's demand for high yield and high quality.
The stirring device adopts a double-tube barrel structure, and synchronous rotation is achieved through the shaft-driven bevel gear meshing and connected to achieve synchronous rotation, combining horizontal and tilted stirring rod design to ensure uniform mixing of materials, and is equipped with dual cutting ports to control output, achieving automated and efficient production.
It improves production efficiency, ensures the uniformity and quality stability of material mixing, reduces labor intensity and maintenance costs, and is suitable for large-scale edible fungi bag production.
Smart Images

Figure CN223058103U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of edible mushroom production equipment, and particularly to a four-station feeding device for edible mushroom bags. Background Art
[0002] With the pursuit of healthy diet by people, edible mushrooms, as a kind of food rich in nutrition and delicious in taste, have been widely welcomed in the market in recent years. However, in the traditional edible mushroom production mode, the stirring, conveying and distribution of raw materials often rely on manual operation, and there are many deficiencies in this way.
[0003] Firstly, manual operation has a large labor intensity and low efficiency, which greatly restricts the expansion of the edible mushroom production scale and the improvement of production efficiency. Secondly, due to the existence of human factors, the raw material ratio is often difficult to accurately control, which not only affects the growth and quality of edible mushrooms, but also increases the production cost and the difficulty of quality control.
[0004] In addition, with the rapid development of the edible mushroom industry, the demand for automation and intelligence of production equipment is becoming increasingly urgent. The traditional production mode can no longer meet the high requirements of the market for the yield and quality of edible mushrooms. Content of the Utility Model
[0005] (I) Technical Problems to be Solved
[0006] In view of the deficiencies of the prior art, the utility model provides a four-station feeding device for edible mushroom bags.
[0007] (II) Technical Solutions
[0008] To achieve the above object, the utility model provides the following technical solutions: A four-station feeding device for edible mushroom bags of the utility model includes a stirring barrel, a stirring assembly and a stirring motor, wherein:
[0009] The stirring barrel is of a double-barrel structure, including barrel one and barrel two. A transmission area is provided between barrel one and barrel two for realizing the linkage between the stirring assemblies in the two barrels;
[0010] A feed inlet is arranged at the top of the stirring barrel. The feed inlet is respectively communicated with barrel one and barrel two for adding materials into the two barrels respectively;
[0011] Discharge openings are arranged at the bottoms of barrel one and barrel two for outputting the stirred materials to the next process;
[0012] The stirring assemblies are arranged in barrel one and barrel two, and the two stirring assemblies are meshed and connected through shaft transmission bevel gears to realize synchronous rotation, so as to ensure the uniform stirring of the materials in the two barrels;
[0013] The stirring motor is arranged on one side of the stirring barrel and is connected to the stirring assembly through a transmission chain and a transmission sprocket to provide power for the stirring assembly. The transmission sprockets are respectively installed at the ends of the stirring motor and the stirring assembly, and the transmission chain is sleeved on the two transmission sprockets.
[0014] Preferably, the transmission area is a space structure in the shape of an isosceles triangle.
[0015] More preferably, two feeding ports are provided at the bottoms of both the first material barrel and the second material barrel.
[0016] Again preferably, the stirring device includes a stirring shaft and stirring rods. A plurality of stirring rods are provided on the stirring shaft, and the two stirring shafts are respectively installed in the first material barrel and the second material barrel through bearing seats.
[0017] Preferably, the stirring rod includes a horizontal rod and an inclined rod.
[0018] More preferably, a hatch door is hinged to the front sides of the first material barrel and the second material barrel, and an observation port is provided at the front side of the transmission area.
[0019] Again preferably, a locking rod is rotatably installed on the front sides of the first material barrel and the second material barrel. A fixing screw is arranged on the locking rod, a rotating handle rod is provided at the end of the fixing screw, and the fixing screw is connected to the hatch door through a threaded structure.
[0020] Preferably, the rotating handle rod is in the structure of a five-star handle rod.
[0021] (III) Beneficial effects
[0022] Compared with the prior art, the present utility model provides a feeding device for four working positions of edible mushroom bags, having the following beneficial effects:
[0023] Improve production efficiency: The device adopts a dual-material-barrel structure design, can simultaneously perform operations at two stirring working positions, effectively shortens the stirring and preparation time, and improves production efficiency.
[0024] Ensure uniform mixing of materials: Through the design of synchronizing the two stirring assemblies and the horizontal rod and the inclined rod, uniform mixing of materials during the stirring process is achieved, ensuring the quality and stability of the final product.
[0025] Simple operation and easy maintenance: The device has a reasonable structure design, simple operation, and is provided with an observation port, facilitating observation and maintenance of the transmission area, and reducing the maintenance cost.
[0026] Improve batching efficiency: Two feeding ports are provided, and the two feeding ports can discharge materials simultaneously or one of the feeding ports can discharge materials alone according to needs, improving the batching efficiency.
[0027] Wide applicability: This device is applicable to the large-scale production of edible mushroom bags, and can be adjusted and optimized according to different requirements to meet the needs of different production scenarios.
[0028] In summary, through the optimized structural design and working principle, the feeding device in this patent document realizes an efficient, accurate, and stable material stirring and feeding process, improves the efficiency and quality of edible mushroom bag production, reduces production costs, and provides strong support for the modern development of the edible mushroom industry. Brief Description of the Drawings
[0029] Figure 1 It is a schematic diagram of the overall structure of the present utility model;
[0030] Figure 2 It is a front view structural schematic diagram of the present utility model;
[0031] Figure 3 It is a sectional structural schematic diagram of the present utility model;
[0032] In the figure: 1, stirring barrel; 2, first material barrel; 3, second material barrel; 4, feed inlet; 5, stirring motor; 6, stirring shaft; 7, shaft drive bevel gear; 8, transmission area; 9, bearing seat; 10, horizontal rod; 11, inclined rod; 12, transmission chain; 13, transmission sprocket; 14, discharge port; 15, bin door; 16, observation port; 17, locking rod; 18, five-star handle rod. Detailed Description of the Preferred Embodiments
[0033] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0034] Please refer to Figures 1-3 , a feeding device for a four-station edible mushroom bag of the present utility model, which is characterized in that it includes a stirring barrel 1, a stirring assembly, and a stirring motor 5, wherein:
[0035] The stirring barrel 1 has a double-material-barrel structure, including a first material barrel 2 and a second material barrel 3. A transmission area 8 is provided between the first material barrel 2 and the second material barrel 3 for realizing the linkage between the stirring components in the two material barrels;
[0036] A feed inlet 4 is provided at the top of the stirring barrel 1, and the feed inlet 4 is respectively communicated with the first material barrel 2 and the second material barrel 3 for adding materials into the two material barrels respectively;
[0037] The bottoms of the first material bucket 2 and the second material bucket 3 are provided with discharge openings 14 for outputting the stirred materials to the next process;
[0038] The stirring assemblies are arranged in the first material bucket 2 and the second material bucket 3, and the two stirring assemblies are meshed and connected through shaft drive bevel gears 7 to achieve synchronous rotation, so as to ensure uniform stirring of the materials in the two material buckets;
[0039] The stirring motor 5 is arranged on one side of the stirring bucket 1 and is connected to the stirring assembly through a transmission chain 12 and a transmission sprocket 13 to provide power for the stirring assembly. The transmission sprockets 13 are respectively installed at the ends of the stirring motor 5 and the stirring assembly, and the transmission chain 12 is sleeved on the two transmission sprockets 13.
[0040] In a preferred embodiment of the above-mentioned four-station feeding device for edible mushroom bags:
[0041] Working principle of the double-material-bucket structure and the transmission area 8:
[0042] Double-material-bucket structure: The device adopts a double-material-bucket design, namely the first material bucket 2 and the second material bucket 3, and a transmission area 8 is provided between them. This structure allows two stirring stations to stir the materials synchronously at the same time to achieve mixing, thereby improving the stirring efficiency of the materials.
[0043] Isosceles triangle-shaped transmission area 8: The transmission area 8 adopts an isosceles triangle-shaped space structure. Such a design helps to ensure the structural stability between the two material buckets, and at the same time facilitates the installation and operation of the shaft drive bevel gears 7 on the two stirring shafts 6 to achieve synchronous rotation of the two stirring shafts 6.
[0044] Working principle of the stirring system:
[0045] Stirring shaft 6 and stirring motor 5: The stirring shafts 6 are respectively arranged in the first material bucket 2 and the second material bucket 3 and are meshed and connected through shaft drive bevel gears 7. The stirring motor 5 is located on one side of the stirring bucket 1 and drives the stirring shaft 6 to rotate under the transmission structure of the transmission chain 12 and the transmission sprocket 13 to achieve uniform stirring of the materials.
[0046] Stirring shaft 6 and stirring rod: The stirring device is composed of a stirring shaft 6 and a plurality of stirring rods. The stirring rods include a horizontal rod 10 and an inclined rod 11. This design can increase the stirring area and improve the stirring effect.
[0047] Working principle of the feeding system:
[0048] Double discharge opening 14 design: At the bottoms of the first material bucket 2 and the second material bucket 3, two discharge openings 14 are respectively provided. This design can increase the discharge speed and improve the production efficiency.
[0049] Feeding control: the feeding port 14 is equipped with an electromagnetic valve, which can be opened or closed as needed to control the output speed and amount of the filler and achieve precise batching. At the same time, two feeding ports 14 are set at the bottom of barrel 1 2 and barrel 2 3, so that barrel 1 2 and barrel 2 3 can achieve double-station feeding.
[0050] Working principle of the door 15 and the locking rod 17:
[0051] Design of bin door 15: A hinged bin door 15 is provided on the front side of the material barrel 1 2 and the material barrel 2 3 to facilitate the addition and cleaning of the filling material.
[0052] Locking rod 17 and fixing screw: The door 15 is locked by the locking rod 17 and the fixing screw to ensure the tightness of the door 15 during the mixing process and prevent material leakage. The rotating handle adopts a five-star handle 18 structure for easy operation.
[0053] Observation port 16:
[0054] Observation port 16 of transmission area 8: An observation port 16 is provided on the front side of the transmission area 8 to facilitate observation of the operation of the two shaft transmission bevel gears 7 and to facilitate maintenance and debugging.
[0055] The working principle of the patent document "A four-station feeding device for edible mushroom bags" can be summarized as follows:
[0056] The core components of the feeding device include a stirring barrel 1 of a double barrel structure, a stirring shaft 6 and a stirring motor 5. The stirring barrel 1 is composed of a barrel 1 2 and a barrel 2 3, and a transmission area 8 is provided between the two for realizing the linkage of the stirring components in the two barrels.
[0057] First, the materials are added into the material barrel 1 2 and the material barrel 2 3 respectively through the feed port 4 at the top of the mixing barrel 1. This design allows two mixing devices to process materials at the same time, thereby improving production efficiency.
[0058] Next, the stirring motor 5 starts to work. It is located on one side of the stirring barrel 1 and is connected to the stirring shaft 6 through the transmission chain 12 and the transmission gear. When the stirring motor 5 rotates, the power is transmitted to the stirring shaft 6 through the cooperation of the two transmission sprockets 13 and the transmission chain 12, thereby driving the stirring shaft 6 to rotate synchronously. This mechanical transmission method ensures the stability and reliability of the stirring shaft 6.
[0059] Since the two stirring shafts 6 are meshed and connected through the shaft transmission bevel gear 7, they can realize synchronous rotation. This design ensures that the materials in the two barrels can be uniformly stirred at the same time, ensuring the uniformity and consistency of the material mixing.
[0060] During the stirring process, the materials are fully mixed under the action of the stirring shaft 6. The design of the stirring shaft 6 may include a horizontal rod 10 and an inclined rod 11 to increase the stirring area and improve the stirring effect.
[0061] Finally, when the materials are stirred evenly, the stirred materials are output to the next process through the discharge openings 14 at the bottoms of the first barrel 2 and the second barrel 3. The design of the discharge openings 14 can be adjusted according to production requirements to control the output speed and quantity of the materials.
[0062] The working process of the entire discharging device realizes automation, continuity and high efficiency, improving the efficiency and quality of edible mushroom bag production. At the same time, the device has a reasonable structural design and is easy to operate, and is suitable for large-scale production of edible mushroom bags.
[0063] Although the embodiments of the present invention have been shown and described, it will be understood by those of ordinary skill in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A feeding device for four workstations of edible mushroom bags, characterized in that It includes a stirring barrel (1), a stirring assembly, and a stirring motor (5), where: The stirring barrel (1) has a double-barrel structure, including a first barrel (2) and a second barrel (3). A transmission area (8) is provided between the first barrel (2) and the second barrel (3) for realizing the linkage between the stirring assemblies in the two barrels. At the top of the stirring barrel (1), a feed inlet (4) is provided, and the feed inlet (4) is respectively communicated with the first barrel (2) and the second barrel (3) for adding materials into the two barrels respectively. At the bottom of the first barrel (2) and the second barrel (3), a discharge opening (14) is provided for outputting the stirred materials to the next process. The stirring assemblies are arranged in the first barrel (2) and the second barrel (3), and the two stirring assemblies are meshed and connected through a shaft-driven bevel gear (7) to achieve synchronous rotation, so as to ensure uniform stirring of the materials in the two barrels. The stirring motor (5) is arranged on one side of the stirring barrel (1) and is connected with the stirring assembly through a transmission chain (12) and a transmission sprocket (13) to provide power for the stirring assembly. The transmission sprockets (13) are respectively installed at the ends of the stirring motor (5) and the stirring assembly, and the transmission chain (12) is sleeved on the two transmission sprockets (13).
2. The feeding device for four working positions of an edible mushroom cultivation bag according to claim 1, characterized in that, The transmission area (8) has an isosceles triangular space structure.
3. The blanking device for four workstations of edible mushroom bags according to claim 2, characterized in that, Two discharge openings (14) are provided at the bottom of each of the first barrel (2) and the second barrel (3).
4. The feeding device for four working positions of edible mushroom bags according to claim 3, characterized in that, The stirring assembly includes a stirring shaft (6) and stirring rods. A number of stirring rods are provided on the stirring shaft (6), and the two stirring shafts (6) are respectively installed in the first barrel (2) and the second barrel (3) through bearing seats (9).
5. The feeding device for four working positions of an edible mushroom bag according to claim 4, characterized in that The stirring rods include a horizontal rod (10) and an inclined rod (11).
6. The blanking device for four workstations of an edible mushroom bag according to claim 5, characterized in that, A hatch door (15) is hinged to the front sides of the first barrel (2) and the second barrel (3), and an observation port (16) is provided on the front side of the transmission area (8).
7. The blanking device for four workstations of edible mushroom bags according to claim 6, characterized in that, Locking rods (17) are rotatably installed on the front sides of the first barrel (2) and the second barrel (3). Fixed screws are arranged on the locking rods (17), and a rotating handle is provided at the end of the fixed screw. The fixed screw is connected with the hatch door (15) through a threaded structure.
8. The blanking device for four workstations of edible mushroom bags according to claim 7, characterized in that, The rotating handle is of a five-star handle (18) structure.