Speed-controllable feeding device for sodium methoxide processing
By designing a controllable and fast feeding device for sodium methoxide processing of cutting and unloading mechanisms, the problems of uncontrollable disassembly and feeding speed of sodium methoxide packaging bags and dust pollution are solved, and a stable and safe feeding process is achieved.
Patent Information
- Application Number
- CN202421885536.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-06
- Publication Date
- 2025-07-04
- Estimated Expiration
- 2034-08-06
AI Technical Summary
The packaging bag disassembly and feeding process of sodium methoxide powder is uncontrollable and is prone to dust pollution, endangering the health of operators.
A sodium methoxide processing controlled speed feeding device including a cutting mechanism and a discharge mechanism is designed. The packaging bag is cut in half through a roller conveyor and unloaded into the discharge mechanism to achieve rapid unpacking and pouring of materials. The entire process is carried out in a sealed environment.
The controllability of sodium methoxide feeding speed and the prevention of dust pollution are achieved, the intensity of manual labor is reduced, and the operation safety is ensured.
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Figure CN223059452U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of sodium methoxide production equipment, in particular to a controllable-speed feeding device for sodium methoxide processing. Background Art
[0002] Sodium methoxide is a white amorphous and easily flowing powder, odorless, soluble in ethanol and methanol, and is mainly used in the pharmaceutical industry as an important raw material for the synthesis of sulfonamide drugs such as sulfamidine, sinomin, and sulfonamide synergists; it is used in pesticide production and oil processing industries, and is used as a condensing agent, chemical reagent, and fat transesterification catalyst for edible oil treatment in organic synthesis; it is also used as an analytical reagent and is widely used in industries such as spices and dyes.
[0003] At present, sodium methoxide powder is packaged in plastic bags. During the feeding process, the sodium methoxide packaging bag needs to be opened, and then the sodium methoxide is poured into the feeding box. The process of disassembling the packaging bag is completed manually. The manual operation speed is slow, resulting in uncontrollable feeding speed. At the same time, dust is easily generated during the manual feeding process, causing environmental pollution and easily hurting the operators. Summary of the Utility Model
[0004] The utility model provides a controllable-speed feeding device for sodium methoxide processing, which solves the problems of uncontrollable speed of traditional sodium methoxide package breaking and feeding, and easy generation of dust pollution during the feeding process.
[0005] The utility model provides a controllable-speed feeding device for sodium methoxide processing, which includes a feeding box. A sealing plate is arranged at the top of the feeding box, and a feeding port is arranged on the sealing plate. A horizontal roller conveyor is arranged at the inner top of the feeding box. One end of the roller conveyor is the feeding end, and the other end is the discharging end. The feeding end of the roller conveyor is directly below the feeding port. A cutting mechanism for breaking the sodium methoxide packaging bag is arranged above the roller conveyor, and a discharging mechanism for cleaning the remaining materials in the sodium methoxide packaging bag is arranged at the discharging end of the roller conveyor.
[0006] In the above technical solution, further, the cutting mechanism includes a cutting saw blade, a cutting shaft, a mounting seat, and a fourth motor. The mounting seat is fixed to the bottom of the sealing plate. The cutting shaft is rotatably arranged on the mounting seat. The cutting saw blade is coaxially and fixedly arranged on the cutting shaft. The fourth motor for driving the cutting shaft to rotate is arranged on the mounting seat.
[0007] In the above technical scheme, further, the roller conveyor includes a roller, a first bearing seat, a sprocket, a chain, and a second motor. A plurality of rollers are horizontally arranged at intervals in sequence at the top of the feed box. The central axis of one end of each roller vertically passes through the side wall of the feed box and extends to the outside of the feed box and is horizontally supported by the first bearing seat arranged on the outer wall of the feed box. A sprocket is coaxially arranged at the extended end of the central axis of each roller, and each sprocket is connected for transmission through a chain. The extended end of the central axis of one of the rollers is coaxially and fixedly connected to the output shaft of the second motor arranged on the side wall of the feed box.
[0008] In the above technical scheme, further, the unloading mechanism includes a third motor, a screen drum, a support shaft, a support rod, and a second bearing seat. The screen drum is horizontally arranged at the unloading end of the roller conveyor, one end of the screen drum is the feeding end, and the other end is the discharging end. The feeding end of the screen drum is connected to the unloading end of the roller conveyor for receiving the broken packaging bags. The support shaft is coaxially arranged in the screen drum, and the support shaft is connected to the inner wall of the screen drum through the support rod. One end of the support shaft is rotatably connected to the second bearing seat arranged on the side wall of the feeding box. The third motor is arranged on the outer wall of the feeding box, and the output shaft of the third motor is coaxially fixedly connected to the support shaft.
[0009] In the above technical solution, further, the lower end of the feeding box is a closed-end silo, and a plurality of pneumatic vibrators are arranged on the side walls of the silo.
[0010] In the above technical solution, further, an observation window and a dust removal port are arranged on the sealing plate, the dust removal port is connected to the dust collector through a dust removal pipe, and a packaging bag outlet is arranged on the side wall of the feeding box and connected to the discharge end of the roller conveyor.
[0011] It can be seen from the above technical solutions that the utility model provides a controllable speed feeding device for processing sodium methoxide.
[0012] Compared with the prior art, the beneficial effects of the utility model are:
[0013] The utility model conveys multiple sodium methoxide packaging bags to the bottom of a cutting mechanism for cutting through a roller conveyor, cuts the sodium methoxide packaging bag into two halves from the middle through the cutting mechanism, and discharges the broken sodium methoxide packaging bag from its discharge end to the discharge mechanism through the roller conveyor, and quickly discharges the two halves of sodium methoxide from the packaging bag through the discharge mechanism, and the poured sodium methoxide is deposited to the bottom of a feeding box under the action of gravity, so that the roller conveyor cooperates with the cutting mechanism to quickly unpack, and the discharge mechanism quickly discharges the material, so that the feeding speed of the sodium methoxide processing feeding process is kept within a controllable range, and the entire unpacking and feeding process is carried out in a sealed environment, so as to prevent dust pollution and save manual labor intensity. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] To more clearly illustrate the technical solution of the present utility model, the following will briefly introduce the attached drawings required in the implementation cases. Obviously, for those of ordinary skill in the art, without creative efforts, other attached drawings can also be obtained based on these drawings.
[0015] Figure 1 This is the overall structural schematic diagram of a speed - controllable feeding device for sodium methoxide processing proposed by the present utility model.
[0016] Figure 2 This is the structural schematic diagram of the cutting mechanism of a speed - controllable feeding device for sodium methoxide processing proposed by the present utility model.
[0017] Figure 3 This is the top - view structural sectional schematic diagram of a speed - controllable feeding device for sodium methoxide processing proposed by the present utility model.
[0018] Figure 4 This is the structural schematic diagram of the discharging mechanism of a speed - controllable feeding device for sodium methoxide processing proposed by the present utility model.
[0019] In the figure:
[0020] 1 - feeding box; 10 - converging - mouth silo; 11 - sealing plate; 12 - feeding port; 13 - observation window; 14 - dust removal port; 15 - dust removal pipe; 16 - packaging bag outlet;
[0021] 2 - cutting mechanism; 21 - cutting saw blade; 22 - cutting shaft; 23 - mounting seat; 24 - fourth motor;
[0022] 3 - roller conveyor; 31 - roller; 32 - first bearing seat; 33 - sprocket; 34 - chain; 35 - second motor;
[0023] 4 - discharging mechanism; 41 - third motor; 42 - sieve cylinder; 43 - support shaft; 44 - support rod; 45 - second bearing seat;
[0024] 5 - pneumatic vibrator. Detailed implementation manners
[0025] In order to enable those in the technical field to better understand the technical solution in the present utility model, the following will clearly and completely describe the technical solution in the embodiments of the present utility model in conjunction with the attached drawings.
[0026] Embodiment 1:
[0027] See Figures 1-4, A device for controllable-speed feeding in the processing of sodium methoxide, which includes a feeding box 1. A sealing plate 11 is arranged at the top of the feeding box 1, and a feeding port 12 is arranged on the sealing plate 11. The bottom of the feeding box 1 is a discharging port. A sealing cover is installed on the feeding port 12. A horizontal roller conveyor 3 is arranged at the top inside the feeding box 1. One end of the roller conveyor 3 is the feeding end, and the other end is the discharging end. The feeding end of the roller conveyor 3 is located directly below the feeding port 12. A cutting mechanism 2 for breaking open the sodium methoxide packaging bag is arranged above the roller conveyor 3. A discharging mechanism 4 for cleaning the remaining materials in the sodium methoxide packaging bag is arranged at the discharging end of the roller conveyor 3. By putting multiple bags of sodium methoxide packaging bags into the roller conveyor 3 inside the feeding box 1 through the feeding port 12, during the transportation by the roller conveyor 3, the cutting mechanism 2 cuts the packaged sodium methoxide packaging bag into two halves from the middle. Then the roller conveyor 3 continues to transport and unloads it onto the discharging mechanism 4. The discharging mechanism 4 pours out the two half-packages of sodium methoxide from the packaging bag. The poured sodium methoxide deposits at the bottom of the feeding box 1 under the action of gravity, realizing rapid unpacking by the cooperation of the roller conveyor 3 and the cutting mechanism 2, and at the same time, rapid feeding by the discharging mechanism 4, so that the feeding speed in the sodium methoxide processing and feeding process is maintained within a controllable range. The entire unpacking and feeding process is carried out in a sealed environment to prevent dust pollution.
[0028] In this embodiment, refer to Figure 1 , 2 , The cutting mechanism 2 includes a cutting saw blade 21, a cutting shaft 22, a mounting seat 23, and a fourth motor 24. The mounting seat 23 is fixed to the bottom of the sealing plate 11. The cutting shaft 22 is rotatably arranged on the mounting seat 23. The cutting saw blade 21 is coaxially and fixedly arranged on the cutting shaft 22. A fourth motor 24 for driving the cutting shaft 22 to rotate is arranged on the mounting seat 23. By driving the cutting shaft 22 to rotate through the fourth motor 24, the cutting saw blade 21 is driven to rotate to vertically cut the sodium methoxide packaging bag, cutting the sodium methoxide packaging bag into two halves from the middle, which is convenient for feeding.
[0029] In this embodiment, refer to Figure 1 , 3, 4. The roller conveyor 3 includes rollers 31, first bearing seats 32, sprockets 33, chains 34, and a second motor 35. A plurality of rollers 31 are horizontally arranged at intervals in sequence on the inner top of the feeding box 1. Specifically, the cutting saw blade 21 should be installed between two adjacent rollers 31, and the lower part of the cutting saw blade 21 extends into the groove between two adjacent rollers 31, so that the installation height of the lower cutting edge of the cutting saw blade 21 is lower than the conveying height of the packaging bag, realizing the complete separation of the two halves of the sodium methoxide packaging bag and increasing the efficiency of pouring. The central axis of one end of each roller 31 vertically passes through the side wall of the feeding box 1 and extends outside the feeding box 1 and is horizontally rotatably supported by the first bearing seat 32 provided on the outer side wall of the feeding box 1. A sprocket 33 is coaxially arranged at the outer extending end of the central axis of each roller 31, and the sprockets 33 are connected and driven by a chain 34. The outer extending end of the central axis of one of the rollers 31 is coaxially and fixedly connected to the output shaft of the second motor 35 provided on the side wall of the feeding box 1. The second motor 35 is supported and fixed by a horizontal steel plate welded and fixed on the outer side wall of the feeding box 1. By driving the central axis of one of the rollers 31 to rotate through the second motor 35, the sprocket 33 installed on it is driven to rotate, and the chain 34 drives other sprockets 33 to rotate through the chain 34, so that all the sprockets 33 rotate synchronously and in the same direction to convey the bagged sodium methoxide, enabling the stable conveying and feeding of sodium methoxide.
[0030] In this embodiment, refer to Figure 1 , 3 , the discharging mechanism 4 includes a third motor 41, a sieve cylinder 42, a support shaft 43, a support rod 44, and a second bearing seat 45. The sieve cylinder 42 is horizontally arranged at the discharging end of the roller conveyor 3. One end of the sieve cylinder 42 is the feeding end, and the other end is the discharging end. A spiral-shaped convex platform is arranged on the inner wall of the sieve cylinder 42, so that the packaging bag can be conveyed spirally along the direction of the discharging end. The feeding end of the sieve cylinder 42 is connected to the discharging end of the roller conveyor 3 for receiving the broken packaging bag. A support shaft 43 is coaxially arranged in the sieve cylinder 42, and the support shaft 43 is connected to the inner wall of the sieve cylinder 42 through a support rod 44. One end of the support shaft 43 is rotatably connected to the second bearing seat 45 provided on the side wall of the feeding box 1. Specifically, the support shaft 43 passes through the side wall of the feeding box 1 and extends outside the feeding box 1 and is inserted into the bearing hole of the second bearing seat 45, forming a single-end support structure of the support shaft 43 and being rotatable. The third motor 41 is arranged on the outer side wall of the feeding box 1, and the output shaft of the third motor 41 is coaxially and fixedly connected to the outer extending end of the support shaft 43. The third motor 41 is supported and fixed by a horizontal steel plate welded and fixed on the outer side wall of the feeding box 1. By driving the sieve cylinder 42 to rotate through the third motor 41, the two halves of the packaging bag entering the sieve cylinder 42 are tumbled and conveyed during the rotation of the sieve cylinder 42, and the materials in the packaging bag can be completely poured out and fall through the sieve cylinder 42 to the bottom of the feeding box 1.
[0031] In this embodiment, refer to Figure 1, the lower end of the feeding box 1 is a converging hopper 10. A plurality of pneumatic vibrators 5 are arranged on the side wall of the hopper 10. Through the pneumatic vibrators 5, the materials adsorbed on the inner wall of the hopper 10 can be quickly cleaned, preventing the materials from sticking to the wall and affecting the discharging.
[0032] In this embodiment, referring to Figure 1 , an observation window 13 and a dust removal port 14 are arranged on the sealing plate 11. Through the observation window 13, the dumping condition of the packaging bags in the sieve cylinder 42 and the accumulated materials in the hopper 10 can be observed, so as to reasonably control the dumping speed of sodium methoxide. The dust removal port 14 is connected to a dust collector through a dust removal pipe 15, and the dust generated in the feeding box 1 can be absorbed and reused. A packaging bag outlet 16 is arranged on the side wall of the feeding box 1 and is connected to the discharging end of the roller conveyor 3. A sealing door is arranged at the packaging bag outlet 16. When it is observed through the observation window 13 that there are too many plastic packaging bags accumulated in the sieve cylinder 42, the feeding work can be stopped, the sealing door of the packaging bag outlet 16 can be opened to take out the empty packaging bags, preventing too much accumulation from affecting the dumping.
[0033] As can be seen from the above technical solutions, during use, first, the dust collector is controlled to be opened by the controller, and then multiple bags of sodium methoxide packaging bags are placed on the roller conveyor 3 in the feeding box 1 through the feeding port 12. The roller conveyor 3 is started to convey each sodium methoxide packaging bag to the lower part of the cutting mechanism 2, and the packaged sodium methoxide packaging bag is cut into two halves from the middle. Then the roller conveyor 3 continues to convey the two halves of the sodium methoxide packaging bags to the discharging mechanism 4, and the two halves of the sodium methoxide are poured out of the packaging bags through the discharging mechanism 4. The poured sodium methoxide is deposited at the bottom of the feeding box 1 under the action of gravity, realizing rapid unpacking through the cooperation of the roller conveyor 3 and the cutting mechanism 2, and at the same time rapid discharging through the discharging mechanism 4. When it is observed through the observation window 13 that there are too many plastic packaging bags accumulated in the sieve cylinder 42, the feeding work is stopped, the sealing door of the packaging bag outlet 16 is opened to take out the empty packaging bags, and then the feeding work continues.
[0034] Those skilled in the art will readily think of other embodiments of the present utility model after considering the specification and the practice of the present utility model disclosed herein. The present utility model is intended to cover any variations, uses or adaptations of the present utility model, which follow the general principles of the present utility model and include the common general knowledge or conventional technical means in the technical field not disclosed by the present utility model. The specification and the embodiments are only regarded as exemplary, and the true scope of the present utility model is pointed out by the claims.
[0035] It should be understood that the present utility model is not limited to the precise structures already described and shown in the drawings, and various modifications and changes can be made without departing from its scope. The above-described embodiments of the present utility model do not constitute a limitation to the protection scope of the present utility model.
Claims
1. A device for controllable-speed feeding in sodium methoxide processing, characterized in that: The invention comprises a feeding box (1), a sealing plate (11) is arranged on the top of the feeding box (1), a feeding port (12) is arranged on the sealing plate (11), a horizontal roller conveyor (3) is arranged in the feeding box (1), one end of the roller conveyor (3) is a feeding end, and the other end is a discharging end, the feeding end of the roller conveyor (3) is located directly below the feeding port (12), a cutting mechanism (2) for breaking open a sodium methoxide packaging bag is arranged above the roller conveyor (3), and a discharging mechanism (4) for cleaning out residual material in the sodium methoxide packaging bag is arranged at the discharging end of the roller conveyor (3).
2. The controllable-speed feeding device for sodium methoxide processing according to claim 1, wherein, The cutting mechanism (2) comprises a cutting saw blade (21), a cutting shaft (22), a mounting seat (23), and a fourth motor (24); the mounting seat (23) is fixed to the bottom of the sealing plate (11); the cutting shaft (22) is rotatably arranged on the mounting seat (23); the cutting saw blade (21) is coaxially fixedly arranged on the cutting shaft (22); and a fourth motor (24) for driving the cutting shaft (22) to rotate is arranged on one side of the mounting seat (23).
3. The controllable speed feeding device for sodium methoxide processing according to claim 1, wherein The roller conveyor (3) comprises a roller (31), a first bearing seat (32), a sprocket (33), a chain (34), and a second motor (35). A plurality of rollers (31) are suspended laterally on a side wall of a feeding box (1) in sequence. A central axis at one end of each roller (31) passes through the side wall of the feeding box (1) and extends to the outside of the feeding box (1) and is supported for horizontal rotation by a first bearing seat (32) arranged on the outer wall of the feeding box (1). A sprocket (33) is coaxially arranged at the extended end of the central axis of each roller (31). Each sprocket (33) is connected for transmission via a chain (34). The extended end of the central axis of one of the rollers (31) is coaxially fixedly connected to the output shaft of a second motor (35) arranged on the side wall of the feeding box (1).
4. A controllable-speed feeding device for sodium methoxide processing according to claim 1, characterized in that, The unloading mechanism (4) comprises a third motor (41), a screen drum (42), a support shaft (43), a support rod (44), and a second bearing seat (45); the screen drum (42) is horizontally arranged at the unloading end of the roller conveyor (3); one end of the screen drum (42) is a feeding end, and the other end is a discharging end; the feeding end of the screen drum (42) is connected to the unloading end of the roller conveyor (3) for receiving broken packaging bags; a support shaft (43) is arranged in the screen drum (42); the support shaft (43) is connected to the inner wall of the screen drum (42) through a support rod (44); one end of the support shaft (43) is rotatably connected to the second bearing seat (45) arranged on the side wall of the feeding box (1); the third motor (41) is arranged on the outer side wall of the feeding box (1); the output shaft of the third motor (41) is coaxially fixedly connected to the support shaft (43).
5. A controllable-speed feeding device for sodium methoxide processing according to claim 1, characterized in that, The lower end of the feeding box (1) is a closed-end silo (10), and a plurality of pneumatic vibrators (5) are arranged on the side wall of the silo (10).
6. The controllable-speed feeding device for sodium methoxide processing according to claim 1, characterized in that, An observation window (13) and a dust removal port (14) are provided on the closing plate (11). The dust removal port (14) is connected to a dust collector through a dust removal pipe (15). A packaging bag outlet (16) is provided on the side wall of the feeding box (1) and is connected to the discharging end of a roller conveyor (3).