Integrated belt conveyor with side edge protection function

Through the design of the drive mechanism and limiting plate, the friction and wear problem caused by object offset in the belt conveyor is solved, efficient limit protection and friction reduction are achieved, and conveying stability is improved.

CN223059870UActive Publication Date: 2025-07-04SHIJIAZHUANG HUAXING TRANSPORT EQUIPMENT CO LTD
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Patent Information

Application Number
CN202421836114.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-31
Publication Date
2025-07-04
Estimated Expiration
2034-07-31

AI Technical Summary

Technical Problem

During the conveying process of objects, existing belt conveyors have caused objects to shift left and right due to belt deviation during the conveying process, resulting in continuous contact, friction and wear of objects and limit plates.

Method used

The first gear disc and the second gear disc are driven to mesh and rotate in a synchronous manner. The two sets of driven gear discs are rotated with the rotation rod as the axis. The rolling components are arranged at equal intervals on the sides of the limit plate to reduce the contact friction between the objects and the limit plate.

Benefits of technology

It realizes rapid limit protection for objects during transportation, reduces friction and wear, and improves the stability and protective effect of objects conveying.

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Abstract

The utility model relates to the technical field of side protection of belt conveyors, and provides an integrated belt conveyor with a side protection function, which is characterized in that a driving mechanism is arranged below a conveying belt mechanism, and a first fluted disc and a second fluted disc can be driven to rotate in a meshed manner through a forward and reverse motor; two groups of driven fluted discs which are respectively engaged with the two sides of the first fluted disc and the second fluted disc can be synchronously engaged and rotate oppositely, and at the moment, limiting plates at the tops of the two groups of driven fluted discs can rotate by taking a rotating rod as an axis until rolling assemblies which are arranged at equal intervals on the side surfaces of the limiting plates are positioned above a conveying belt mechanism; according to the design, synchronous inward rotation work of the two sets of limiting plates can be rapidly completed, then limiting protection is conducted on object conveying, contact friction between the objects and the limiting plates can be reduced through the rolling assemblies arranged on the side faces of the limiting plates at equal intervals when the objects make contact with the limiting plates, and then the problem that the objects are abraded in the conveying process is effectively solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of side protection of belt conveyors, and specifically, to an integrated belt conveyor with side protection function. Background Art

[0002] A belt conveyor, also known as a belt conveyor or a belt conveyor, is a logistics conveying device widely used in the industrial field. It conveys various items of different weights through the continuous or intermittent movement of the conveyor belt, including bulk materials and small goods such as cartons and packaging bags. When the belt conveyor prevents the conveyed objects from falling through the side guardrail, how to synchronously limit the conveyed objects through the side guardrail while reducing the friction and wear between the guardrail and the objects caused by the conveying is an urgent problem to be solved at present.

[0003] After retrieval, the patent with the publication number CN221139798U discloses a belt conveyor with a side protection structure, which relates to the technical field of belt conveyors. It includes a support plate, two vertical plates are fixedly installed on the top of the support plate, a conveying mechanism is arranged between the two vertical plates, a transverse plate is horizontally slidably installed on the two vertical plates, power mechanisms are arranged on the outer sides of the two vertical plates, the two power mechanisms are connected to the two transverse plates, limit plates are arranged on the inner sides of the two transverse plates, adjustment grooves are opened at the tops of the two limit plates, adjustment plates are slidably installed in the two adjustment grooves, a controller is arranged on the top of the support plate, and a limit piece is fixedly installed on the outer side of the transverse plate. The utility model has a simple structure. The two limit plates and the two adjustment plates provided can protect and limit the sides of the goods. By adjusting the distance between the two limit plates and the height of the two adjustment plates, the protection can be carried out for goods of different sizes.

[0004] The above-mentioned belt conveyor with a side protection structure adjusts the distance between the two limit plates through the controller and the servo motor and in cooperation with the gear and rack, so as to achieve the protection and limit of the conveyed objects. However, during the actual conveying process of the objects, they will be affected by the deviation of the belt, resulting in the left and right offset of the objects. As a result, the objects during the conveying process will indirectly contact the two side limit plates, and then continuous contact friction will occur between the objects and the limit plates. Therefore, this design will cause the problem of friction and wear on the sides of the objects during the conveying process. Content of the Utility Model

[0005] The utility model provides an integrated belt conveyor with side protection function, which solves the problem that during the actual conveying process of the objects in the prior art, the objects will be affected by the deviation of the belt, resulting in the left and right offset of the objects, and then the objects during the conveying process will indirectly contact the two side limit plates, and then continuous contact friction will occur between the objects and the limit plates.

[0006] The technical solution of the present utility model is as follows: An integrated belt conveyor with side protection function, including two groups of side seats and a conveyor belt mechanism arranged in the middle of the two groups of side seats. A driving mechanism is arranged at the bottom of the conveyor belt mechanism. The driving mechanism includes a box seat and a forward and reverse motor. The forward and reverse motor is fixedly installed inside the box seat. The driving mechanism further includes a first gear disc and a second gear disc which are arranged on the top of the box seat and are meshed and rotated under the drive of the forward and reverse motor. Limit components are arranged inside both groups of side seats. The limit components include driven gear discs. The two driven gear discs are respectively located on both sides of the first gear disc and the second gear disc, and the two driven gear discs are meshed and rotated with the first gear disc and the second gear disc. The limit components further include a limit plate which can rotate synchronously with the driven gear disc. A rolling component which can rotate synchronously when contacting an object is arranged at equal intervals on one side of the limit plate.

[0007] Preferably, the driving mechanism further includes a first rotating shaft. The bottom of the first rotating shaft is fixedly connected to the output end of the forward and reverse motor, and the top of the forward and reverse motor is fixedly connected to the first gear disc.

[0008] Preferably, the driving mechanism further includes a first bearing. The first bearing is arranged at a grooved opening on one side of the top of the box seat, and the outer ring of the first bearing is fixedly connected to the inner wall of the grooved opening of the box seat.

[0009] Preferably, the driving mechanism further includes a second rotating shaft. The top of the second rotating shaft is fixedly connected to the second gear disc, and the outer side of the second rotating shaft is fixedly connected to the inner ring of the first bearing.

[0010] Preferably, the limit component includes a rotating rod. The rotating rod is rotatably connected in a grooved opening in the middle of the side seat. The top of the rotating rod is fixedly connected to the limit plate, and the bottom of the rotating rod is fixedly connected to the driven gear disc.

[0011] Preferably, the rolling component includes an inner rotating shaft. Second bearings are arranged in symmetrically grooved openings at both ends of the inner rotating shaft. The outer ring of the second bearing is fixedly connected to the inner rotating shaft, and the inner ring of the second bearing is fixedly connected to a connecting rod. One end of the connecting rod is fixedly connected to a grooved opening inside the limit plate.

[0012] Preferably, the rolling component further includes a side rod which is fixedly connected in a ring shape on the outer side of the inner rotating shaft. The rolling component further includes an outer wheel frame which is arranged on the outer side of the inner rotating shaft and is fixedly connected to the side rod. An anti-slip sleeve is also sleeved on the outer side of the outer wheel frame.

[0013] Preferably, a shielding plate is further fixedly connected to the outer side of the side seat at the outer sides of the driven gear disc and the limit plate.

[0014] The beneficial effects of the present utility model are:

[0015] The utility model is provided with a driving mechanism below the conveyor belt mechanism. The positive and negative motor can drive the first gear disk and the second gear disk to engage and rotate, and two driven gear disks respectively engaged on both sides of the first gear disk and the second gear disk will synchronously engage and rotate in opposite directions. At this time, the limiting plates at the tops of the two driven gear disks will rotate around the rotating rod as the axis until the rolling components arranged at equal intervals on the side surfaces of the limiting plates are located above the conveyor belt mechanism, as Figure 6 shown. Compared with the comparative document, this design can quickly complete the synchronous inward rotation of the two limiting plates to limit and protect the object transportation, and the rolling components arranged at equal intervals on the side surfaces of the limiting plates can reduce the contact friction between the object and the limiting plates when the object contacts the limiting plates, thereby effectively avoiding the problem of wear of the object during transportation. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] The following further describes the present utility model in detail with reference to the drawings and specific embodiments.

[0017] Figure 1 It is a schematic diagram of the side bottom of the overall device of the present utility model;

[0018] Figure 2 It is a top view of the overall device of the present utility model;

[0019] Figure 3 It is a schematic diagram of the inside of the driving mechanism of the present utility model;

[0020] Figure 4 It is a schematic diagram of the limiting component of the present utility model;

[0021] Figure 5 It is a schematic diagram of the rolling component of the present utility model;

[0022] Figure 6 It is a schematic diagram of the inward rotation of the limiting plate of the present utility model;

[0023] In the figure: 1, side seat; 11, conveyor belt mechanism; 12, retaining plate; 2, driving mechanism; 21, box seat; 22, positive and negative motor; 23, first rotating shaft; 24, first gear disk; 25, second rotating shaft; 26, first bearing; 27, second gear disk; 3, limiting component; 31, driven gear disk; 32, rotating rod; 33, limiting plate; 4, rolling component; 41, inner rotating shaft; 42, second bearing; 43, connecting rod; 44, side rod; 45, outer wheel frame; 46, anti-slip sleeve. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0024] Next, in combination with the embodiments of the present invention, the technical solutions in the embodiments of the present invention will be clearly and completely described. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of the present invention.

[0025] Please refer to Figure 1 and Figure 6 , the present invention provides a technical solution: an integrated belt conveyor with side protection function, including two groups of side seats 1, a conveyor belt mechanism 11 arranged in the middle of the two groups of side seats 1, a driving mechanism 2 is arranged at the bottom of the conveyor belt mechanism 11, the driving mechanism 2 includes a box seat 21 and a forward and reverse motor 22, the forward and reverse motor 22 is fixedly installed inside the box seat 21, the driving mechanism 2 further includes a first gear disk 24 and a second gear disk 27 which are arranged on the top of the box seat 21 and meshingly rotate under the drive of the forward and reverse motor 22, a limiting component 3 is arranged inside each of the two groups of side seats 1, the limiting component 3 includes a driven gear disk 31, the two driven gear disks 31 are respectively located on both sides of the first gear disk 24 and the second gear disk 27, and the two driven gear disks 31 are meshingly rotated with the first gear disk 24 and the second gear disk 27, the limiting component 3 further includes a limiting plate 33 which can rotate synchronously with the driven gear disk 31, and a rolling component 4 which can rotate synchronously when contacting an object is arranged at equal intervals on one side of the limiting plate 33. Through this design, the problem in the prior art that the object will be affected by the deviation of the belt during the actual conveying process, resulting in the object moving left and right, and then the object in the conveying process will indirectly contact the two side limiting plates 33, and then continuous contact friction will occur between the object and the limiting plates 33 is solved.

[0026] Please refer to Figure 3 , the driving mechanism 2 further includes a first rotating shaft 23, the bottom of the first rotating shaft 23 is fixedly connected to the output end of the forward and reverse motor 22, the top of the forward and reverse motor 22 is fixedly connected to the first gear disk 24, the driving mechanism 2 further includes a first bearing 26, the first bearing 26 is arranged at the grooved part on one side of the top of the box seat 21, the outer ring of the first bearing 26 is fixedly connected to the inner wall of the groove of the box seat 21, the driving mechanism 2 further includes a second rotating shaft 25, the top of the second rotating shaft 25 is fixedly connected to the second gear disk 27, and the outside of the second rotating shaft 25 is fixedly connected to the inner ring of the first bearing 26. Through this design, the first gear disk 24 can be rotated under the action of the forward and reverse motor 22 and the second gear disk 27 on one side of the first gear disk 24 can be rotated synchronously, and by arranging the first bearing 26 outside the second rotating shaft 25, the rotation of the second rotating shaft 25 together with the second gear disk 27 can be made smoother.

[0027] Please refer to Figure 4, the limiting component 3 includes a rotating rod 32 which is rotatably connected to the groove in the middle of the side seat 1. The top of the rotating rod 32 is fixedly connected to the limiting plate 33, and the bottom of the rotating rod 32 is fixedly connected to the driven gear disk 31. Through this design, the limiting plate 33 and the rotating rod 32 can rotate synchronously with the driven gear disk 31.

[0028] Please refer to Figure 5 , the rolling component 4 includes an inner rotating shaft 41. Second bearings 42 are arranged in the symmetrically grooved ends of the inner rotating shaft 41. The outer rings of the second bearings 42 are fixedly connected to the inner rotating shaft 41, and the inner rings of the second bearings 42 are fixedly connected to a connecting rod 43. One end of the connecting rod 43 is fixedly connected to the groove inside the limiting plate 33. The rolling component 4 further includes a side rod 44 which is fixedly connected to the outside of the inner rotating shaft 41 in a ring shape. The rolling component 4 further includes an outer wheel frame 45 which is arranged outside the inner rotating shaft 41 and is fixedly connected to the side rod 44. An anti-slip sleeve 46 is also sleeved outside the outer wheel frame 45. A protective plate 12 is fixedly connected to the side of the side seat 1 outside the driven gear disk 31 and the limiting plate 33. The protective plate 12 can prevent the staff from accidentally touching the driven gear disk 31 and the limiting plate 33. Through this design, when the object is offset left and right during the conveying process, it will first contact the outer wheel frame 45 and the anti-slip sleeve 46 inside the driven gear disk 31. The outer wheel frame 45 and the anti-slip sleeve 46 can rotate around the connecting rod 43 under the contact of the object, effectively reducing the friction between the rolling component 4 and the conveyed object.

[0029] The working principle and usage process of the present utility model are as follows:

[0030] First, start the conveyor belt mechanism 11 to keep running. Subsequently, the driving mechanism 2 and the limiting component 3 can be adjusted according to the width of the conveyed object for limiting and protecting work. Specifically, start the forward and reverse motor 22 so that the forward and reverse motor 22 drives the first rotating shaft 23 and the first gear disk 24 to rotate. At this time, the second gear disk 27 meshing with the side of the first gear disk 24 rotates synchronously in reverse. At this time, the two driven gear disks 31 located on the sides of the first gear disk 24 and the second gear disk 27 rotate synchronously in meshing, and then the rotating rod 32 and the limiting plate 33 at the top of the driven gear disk 31 start to rotate inward toward the conveyor belt mechanism 11 side with the rotating rod 32 as the axis. In particular, when the object is offset left and right during the forward conveying on the top of the conveyor belt mechanism 11, the rolling component 4 arranged at equal intervals on the side of the limiting plate 33 can reduce the contact friction between the object and the limiting plate 33 when the object contacts the limiting plate 33, effectively avoiding the problem of wear of the object during the conveying process.

[0031] The above is only the preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.

Claims

1. An integrated belt conveyor with side protection function, comprising two groups of side seats (1) and a conveyor belt mechanism (11) arranged in the middle of the two groups of side seats (1), characterized in that, A driving mechanism (2) is provided at the bottom of the conveyor belt mechanism (11). The driving mechanism (2) includes a box base (21) and a reversible motor (22). The reversible motor (22) is fixedly installed inside the box base (21). The driving mechanism (2) further includes a first gear disc (24) and a second gear disc (27) which are arranged on the top of the box base (21) and meshingly rotate under the drive of the reversible motor (22). Limiting components (3) are arranged inside both groups of side seats (1). The limiting component (3) includes a driven gear disc (31). The two driven gear discs (31) are respectively located on both sides of the first gear disc (24) and the second gear disc (27), and the two driven gear discs (31) are meshingly rotated with the first gear disc (24) and the second gear disc (27). The limiting component (3) further includes a limiting plate (33) which can synchronously rotate with the driven gear disc (31). A rolling component (4) which can synchronously rotate itself when contacting an article is arranged at equal intervals on one side of the limiting plate (33).

2. The one-piece belt conveyor with side protection function according to claim 1, characterized in that, The driving mechanism (2) further includes a first rotating shaft (23). The bottom of the first rotating shaft (23) is fixedly connected to the output end of the reversible motor (22), and the top of the reversible motor (22) is fixedly connected to the first gear disc (24).

3. The one-piece belt conveyor with side protection function according to claim 1, characterized in that, The driving mechanism (2) further includes a first bearing (26). The first bearing (26) is arranged at the grooved part on one side of the top of the box base (21), and the outer ring of the first bearing (26) is fixedly connected to the inner wall of the groove of the box base (21).

4. An integrated belt conveyor with side protection function according to claim 1, characterized in that, The driving mechanism (2) further includes a second rotating shaft (25). The top of the second rotating shaft (25) is fixedly connected to the second gear disc (27), and the outer side of the second rotating shaft (25) is fixedly connected to the inner ring of the first bearing (26).

5. An integrated belt conveyor with side protection function according to claim 1, characterized in that, The limiting component (3) includes a rotating rod (32). The rotating rod (32) is rotatably connected in the groove in the middle of the side seat (1). The top of the rotating rod (32) is fixedly connected to the limiting plate (33), and the bottom of the rotating rod (32) is fixedly connected to the driven gear disc (31).

6. The one-piece belt conveyor with side protection function according to claim 1, wherein, The rolling component (4) includes an inner rotating shaft (41). Second bearings (42) are arranged in the symmetrically grooved parts at both ends of the inner rotating shaft (41). The outer rings of the second bearings (42) are fixedly connected to the inner rotating shaft (41), and the inner rings of the second bearings (42) are fixedly connected to connecting rods (43). One end of the connecting rod (43) is fixedly connected to the groove inside the limiting plate (33).

7. An integrated belt conveyor with side protection function according to claim 1, characterized in that, The rolling component (4) further includes a side rod (44). The side rod (44) is fixedly connected in a ring shape on the outer side of the inner rotating shaft (41). The rolling component (4) further includes an outer wheel frame (45). The outer wheel frame (45) is arranged on the outer side of the inner rotating shaft (41) and is fixedly connected to the side rod (44). An anti-slip sleeve (46) is also sleeved on the outer side of the outer wheel frame (45).

8. The one-piece belt conveyor with side protection function according to claim 1, characterized in that, A shielding plate (12) is also fixedly connected to the side of the side seat (1) outside the driven gear disc (31) and the limiting plate (33).

Citation Information

Patent Citations

  • Belt conveyor with side protection structure

    CN221139798U