Pipe bracket displacement device for industrial steam pipeline
By designing the pipe-holding displacement device, the clamping and angle of the steam pipe is adjusted by using the cylinder and rocker, the problems of high labor costs and low efficiency in the tilting installation of the steam pipe are solved, and efficient steam pipe construction is achieved.
Patent Information
- Application Number
- CN202422363476.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-26
- Publication Date
- 2025-07-04
- Estimated Expiration
- 2034-09-26
AI Technical Summary
During the tilt installation of industrial steam pipelines, the existing technology requires two operators to cooperate, with high physical strength requirements, high labor costs and low operating efficiency.
A pipe-holding displacement device is designed, including platens, guide rails, sliders, vertical plates, rotating shafts, cylinders and clamps. Through the cooperation of cylinders and rocker, clamping of steam pipes, clamping, angle adjustment and precise position arrangement of the steam pipes is achieved, reducing manual operation.
It reduces the labor demand of workers, reduces labor costs, and improves the efficiency and progress of steam pipeline construction.
Smart Images

Figure CN223059906U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of industrial steam pipeline operation equipment, and specifically discloses a pipe support displacement device for industrial steam pipelines. Background Technique
[0002] As a commonly used conveying medium in industrial production, the stable operation of steam pipelines is crucial for the production process. Industrial steam pipelines should select high-temperature resistant and corrosion-resistant materials, such as carbon steel, alloy steel, etc., to ensure the durability and safety of the pipelines. Pipeline connectors should also be selected from standard-compliant materials to ensure the installation quality. Industrial steam pipelines are divided into straight pipes, bent pipes, valve pipes, etc.; the straight pipes used in industrial steam pipelines are the main structure, usually accounting for more than 80% of the pipeline ratio. The bent pipes used in industrial steam pipelines are the connection structures for adjacent straight pipes. The valve pipes used in industrial steam pipelines can mainly be used to install valves to ensure the airtightness of the overall pipeline.
[0003] During the installation operation of industrial steam pipelines, on-site operators need to make reasonable arrangements according to the pipeline routing. Generally, industrial steam pipelines are mostly horizontally or vertically placed and connected by bent pipes; however, in some cases, the straight pipes of industrial steam pipelines need to be inclined, on the one hand, to shorten the pipeline routing length, and on the other hand, to reduce heat loss. Currently, when installing the straight pipes of industrial steam pipelines in an inclined manner, two operators are required to cooperate. One operator needs to hold and fix the straight pipe to make it inclined and fixed, and the other operator needs to use welding equipment such as a welding machine to connect and fix the pipeline. Thus, it can be seen that the existing technology has relatively high physical requirements for operators, requires a relatively high labor force, increasing the labor cost; moreover, the cooperation of two people leads to a relatively low overall operation efficiency, delaying the overall construction progress of industrial steam pipelines. Content of the Utility Model
[0004] Aiming at the problems of relatively high labor cost and relatively low operation efficiency existing in the current industrial steam pipeline operation process, the utility model provides a pipe support displacement device for industrial steam pipelines.
[0005] To solve the above problems, the utility model provides the following technical solutions:
[0006] A pipe support displacement device for industrial steam pipelines, comprising a table board, on which a guide rail is fixedly installed. A sliding plate that slides horizontally is arranged on the guide rail. A vertical plate is fixedly connected to the side of the sliding plate. A rotating shaft is rotatably installed in the vertical plate. A disc is fixedly connected to the end of the rotating shaft. A first cylinder is tightly connected to the outer plate surface of the disc. The end of the piston rod of the first cylinder is tightly connected to a receiving plate. A pipe support plate is fixedly installed on the outer plate surface of the receiving plate. An opening groove is arranged in the pipe support plate, and a clamping block is slidably installed in the opening groove. The clamping block is used for clamping the industrial steam pipeline.
[0007] Preferably, positioning blocks are arranged at both ends of the two sides of the guide rail. The positioning blocks are tightly connected to the table board. A cross bar is tightly connected to the inner side of the positioning blocks. A rubber cap is tightly installed at the end of the cross bar.
[0008] Preferably, a second cylinder is fixedly installed on the table board. The end of the piston rod of the second cylinder is tightly connected to the sliding plate. At least two guide rails are provided, and sliders are slidably installed on each guide rail. The sliders are tightly connected to the bottom surface of the sliding plate.
[0009] Preferably, a shaft seat is fixedly installed on the side of the vertical plate. The rotating shaft is rotationally matched with the shaft seat. The rotating shaft is tightly connected to a force transmission plate. A first rocker is fixedly installed on the plate surface of the force transmission plate.
[0010] Preferably, the first cylinder is tightly connected to the disc through a reinforcing rod.
[0011] Preferably, sleeves are arranged on both sides of the first cylinder. The two sleeves are stably connected through a fixing plate. The inner end of the sleeve is tightly connected to the disc. A sliding rod is slidably arranged in the sleeve. The end of the sliding rod is tightly connected to the receiving plate.
[0012] Preferably, the pipe support plate is arranged perpendicular to the guide rail. The opening of the opening groove faces upward. A sliding groove is arranged on the bottom groove surface of the opening groove. The bottom of the clamping block is provided with a sliding part that is slidably matched with the sliding groove.
[0013] Preferably, a screw is threadedly installed on the side of the pipe support plate. One end of the screw is tightly connected to the clamping block. The other end of the screw is inserted with a second rocker. Rod caps are fixedly installed at both ends of the second rocker.
[0014] Compared with the prior art, the utility model has the following beneficial effects:
[0015] The utility model can flexibly move the position of the clamping block in the opening groove by using the second rocker, so that the clamping block can stably clamp industrial steam pipes of various specifications and sizes in the opening groove. By using the first rocker, the rotating shaft can rotate in the shaft seat, and the pipe support plate can be rotated, so as to adjust the inclination angle of the industrial steam pipe. By controlling the first cylinder, the industrial steam pipe can be sent to the specified installation position, and the layout position of the industrial steam pipe can be finely adjusted by controlling the second cylinder, so as to accurately layout the industrial steam pipe. The utility model can realize the clamping and position adjustment of the industrial steam pipe, reduce the labor force that the operators need to pay, reduce the labor cost, and at the same time can further improve the construction efficiency of the industrial steam pipe and speed up the overall construction progress. Therefore, it has a very wide application prospect. Brief Description of the Drawings
[0016] In order to more clearly illustrate the technical solutions of the present utility model, the drawings required to be used in the description will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the present utility model. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.
[0017] Figure 1 It is a schematic structural diagram of the overall device of the present utility model;
[0018] Figure 2 It is a schematic structural diagram of the cross bar of the present utility model;
[0019] Figure 3 It is a schematic installation structure diagram of the first cylinder of the present utility model;
[0020] Figure 4 It is a schematic installation structure diagram of the first rocker of the present utility model;
[0021] Figure 5 It is a schematic installation structure diagram of the second rocker of the present utility model;
[0022] In the figure: 1. table board, 2. guide rail, 3. sliding plate, 4. vertical plate, 5. rotating shaft, 6. disc, 7. first cylinder, 8. bearing plate, 9. pipe support plate, 10. opening groove, 11. clamping block, 12. positioning block, 13. cross bar, 14. rubber cap, 15. second cylinder, 16. slider, 17. shaft seat, 18. force transmission plate, 19. first rocker, 20. reinforcing rod, 21. sleeve, 22. fixing plate, 23. sliding rod, 24. sliding groove, 25. screw, 26. second rocker, 27. rod cap. Detailed Description of the Preferred Embodiments
[0023] In order to make the objectives, features, and advantages of the present utility model more obvious and understandable, the following will clearly and completely describe the technical solutions in the present utility model with reference to the accompanying drawings in the specific embodiments. Obviously, the embodiments described below are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments in this patent, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the scope of protection of this patent.
[0024] This specific embodiment provides a pipe support displacement device for industrial steam pipelines, as Figures 1-5 shown; it includes a table board 1, and the table board 1 is the load-bearing structure of the overall device, which can effectively support the overall device and at the same time facilitate the operator to move this device. A guide rail 2 is fixedly installed on the table board 1, and there are two guide rails 2 which are symmetrically arranged; a second cylinder 15 is also fixedly installed on the table board 1, the bottom of the cylinder body of the second cylinder 15 is firmly connected to the table board 1, and the piston rod of the second cylinder 15 faces the guide rail 2. Sliders 16 are slidably installed on each of the guide rails 2, and at least two sliders 16 are arranged on each guide rail 2. The same slide plate 3 is commonly installed on the sliders 16, and the slide plate 3 can slide horizontally along the guide rail 2 under the connection action of the sliders 16; the end of the piston rod of the second cylinder 15 is firmly connected to the slide plate 3, and by controlling the second cylinder 15, the sliding position of the slide plate 3 can be further controlled.
[0025] Among them, positioning blocks 12 are arranged at both ends of the two sides of the guide rail 2, there are two positioning blocks 12 which are symmetrically arranged on both sides of the guide rail 2, the positioning blocks 12 are firmly connected to the table board 1, a cross bar 13 is firmly connected to the inner side of the side of the positioning block 12 facing the guide rail 2, and a rubber cap 14 is firmly installed at the end of the cross bar 13 facing the guide rail 2; when the slide plate 3 slides to a position close to the positioning block 12, the rubber cap 14 can first contact the slide plate 3, so as to limit the sliding stroke of the slide plate 3. On the one hand, it can ensure that the slide plate 3 will not come out of the guide rail 2, and on the other hand, it can provide a buffering and shock-absorbing effect for the slide plate 3, thereby protecting the outer surface of the slide plate 3.
[0026] A vertical plate 4 is fixedly connected to the side of the slide plate 3, the vertical plate 4 is arranged at the rear of the slide plate 3, a shaft seat 17 is fixedly installed on the side of the vertical plate 4, a rotating shaft 5 is installed inside the rotating shaft 5, the rotating shaft 5 is rotationally matched with the shaft seat 17, the rotating shaft 5 can rotate in the shaft seat 17, and a force transmission plate 18 is firmly connected to the rear end of the rotating shaft 5; the operator can rotate the first rocker 19 by hand, so that under the action of the force transmission plate 18, the rotating shaft 5 rotates in the shaft seat 17.
[0027] A disc 6 is fixedly connected to the front end of the rotating shaft 5. The disc 6 can rotate together with the rotating shaft 5. A reinforcing rod 20 is fixedly connected to the front side plate surface of the disc 6. The front end of the reinforcing rod 20 is tightly connected to a first cylinder 7. The piston rod end of the first cylinder 7 is tightly connected to a receiving plate 8. The piston rod of the first cylinder 7 can drive the receiving plate 8 to move, thereby adjusting the distance between the receiving plate 8 and the disc 6.
[0028] Wherein, sleeves 21 are arranged on both sides of the first cylinder 7. The two sleeves 21 are firmly connected through a fixing plate 22. The fixing plate 22 is arranged at the front end of the sleeve 21. The rear end of the sleeve 21 is tightly connected to the disc 6. A sliding rod 23 is slidably arranged in the sleeve 21. The end of the sliding rod 23 is tightly connected to the receiving plate 8. By setting the matching structure of the sleeve 21 and the sliding rod 23, the sleeve 21 can share the bearing capacity for the reinforcing rod 20, and at the same time, the sliding rod 23 can cooperate with the piston rod movement of the first cylinder 7, thereby improving the smoothness of the operation of the first cylinder 7.
[0029] A pipe support plate 9 is fixedly installed on the front side plate surface of the receiving plate 8. An opening groove 10 is arranged in the pipe support plate 9. The pipe support plate 9 is perpendicular to the guide rail 2. The opening of the opening groove 10 faces upward. A sliding groove 24 is formed on the bottom groove surface of the opening groove 10. A clamping block 11 is arranged in the opening groove 10. A sliding part that is slidably matched with the sliding groove 24 is arranged at the bottom of the clamping block 11. By setting the matching structure of the clamping block 11 and the sliding groove 24, the position of the clamping block 11 in the opening groove 10 can be flexibly adjusted, so that the clamping block 11 can clamp industrial steam pipes of various sizes, thereby improving the operation flexibility of the overall device.
[0030] In addition, a screw rod 25 is threadedly installed on the side of the pipe support plate 9. One end of the screw rod 25 can be screwed into and out of the pipe support plate 9, and this end is tightly connected to the clamping block 11. The other end of the screw rod 25 is inserted with a second rocker 26. The second rocker 26 is perpendicular to the screw rod 25. By holding and rotating the second rocker 26 by an operator, the position of the clamping block 11 in the opening groove 10 can be adjusted. Rod caps 27 are fixedly installed at both ends of the second rocker 26. The rod caps 27 can prevent the second rocker 26 from coming out of the screw rod 25, further enhancing the stability of the overall device during operation.
[0031] The working principle of the present utility model is as follows:
[0032] The operator can place this device at the construction site of industrial steam pipeline operations. By using the second rocker 26, the position of the clamping block 11 in the opening groove 10 can be flexibly moved, so that the clamping block 11 stably clamps the industrial steam pipeline in the opening groove 1. By using the first rocker 19, the rotating shaft 5 can be rotated in the shaft seat 17, so that under the drive of the disc 6, the pipe support plate 9 rotates, thereby adjusting the inclination angle of the industrial steam pipeline. When the inclination angle of the industrial steam pipeline meets the pipeline installation standard, by controlling the first cylinder 7, the industrial steam pipeline can be sent to the designated installation position, and the arrangement position of the industrial steam pipeline can be finely adjusted by controlling the second cylinder 15, so as to accurately arrange the industrial steam pipeline. After the position of the industrial steam pipeline is adjusted, the operator can use welding equipment such as a welding machine to connect and fix the pipeline, and use elbows or valve pipes for pipeline connection, thereby completing the construction operation of the industrial steam pipeline.
[0033] The above description of the disclosed embodiments enables those skilled in the art to implement or use the present invention. Various modifications to these embodiments will be obvious to those skilled in the art, and the general principles defined herein can be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown herein, but will be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. A pipe support displacement device for industrial steam pipelines, comprising a platen (1), characterized in that, A guide rail (2) is fixedly installed on the platen (1). A sliding plate (3) that slides horizontally is arranged on the guide rail (2). A vertical plate (4) is fixedly connected to the side of the sliding plate (3). A rotating shaft (5) is rotatably installed in the vertical plate (4). A disc (6) is fixedly connected to the end of the rotating shaft (5). A first air cylinder (7) is tightly connected to the outer plate surface of the disc (6). The end of the piston rod of the first air cylinder (7) is tightly connected to a receiving plate (8). A pipe support plate (9) is fixedly installed on the outer plate surface of the receiving plate (8). An opening groove (10) is arranged in the pipe support plate (9). A clamping block (11) is slidably installed in the opening groove (10). The clamping block (11) is used for clamping an industrial steam pipeline.
2. The pipe support displacement device for industrial steam pipelines according to claim 1, characterized in that Positioning blocks (12) are arranged at both ends of the two sides of the guide rail (2). The positioning blocks (12) are tightly connected to the platen (1). A cross bar (13) is tightly connected to the inner side of the positioning block (12). A rubber cap (14) is tightly installed at the end of the cross bar (13).
3. The pipe support displacement device for industrial steam pipelines according to claim 1, characterized in that, A second air cylinder (15) is fixedly installed on the platen (1). The end of the piston rod of the second air cylinder (15) is tightly connected to the sliding plate (3). At least two guide rails (2) are provided, and a slider (16) is slidably installed on each guide rail (2). The slider (16) is tightly connected to the bottom surface of the sliding plate (3).
4. The pipe support displacement device for industrial steam pipelines according to claim 1, characterized in that, A shaft seat (17) is fixedly installed on the side of the vertical plate (4). The rotating shaft (5) is rotationally matched with the shaft seat (17). The rotating shaft (5) is tightly connected to a force transmission plate (18). A first rocker (19) is fixedly installed on the plate surface of the force transmission plate (18).
5. The pipe support displacement device for industrial steam pipelines according to claim 1, characterized in that, The first air cylinder (7) is tightly connected to the disc (6) through a reinforcing rod (20).
6. The pipe support displacement device for industrial steam pipelines according to claim 1, characterized in that, Sleeves (21) are arranged on both sides of the first air cylinder (7). The two sleeves (21) are stably connected through a fixing plate (22). The inner end of the sleeve (21) is tightly connected to the disc (6). A sliding rod (23) is slidably arranged in the sleeve (21). The end of the sliding rod (23) is tightly connected to the receiving plate (8).
7. A pipe support displacement device for industrial steam pipelines according to claim 1, characterized in that, The pipe support plate (9) is arranged perpendicular to the guide rail (2). The opening of the opening groove (10) faces upward. A sliding groove (24) is opened on the bottom groove surface of the opening groove (10). A sliding part that is slidably matched with the sliding groove (24) is arranged at the bottom of the clamping block (11).
8. The pipe support displacement device for industrial steam pipelines according to claim 1, characterized in that, A screw rod (25) is threadedly installed on the side of the pipe support plate (9). One end of the screw rod (25) is tightly connected to the clamping block (11). A second rocker (26) is inserted into the other end of the screw rod (25). Rod caps (27) are fixedly installed at both ends of the second rocker (26).