Stainless steel rope arranging mechanism
By designing the stainless steel rope wiring mechanism of cross-sliding chutes and universal joints, the problems of low winding efficiency and poor uniformity of stainless steel ropes in traditional methods are solved, and efficient and uniform winding effect is achieved, extending the service life of the equipment.
Patent Information
- Application Number
- CN202422368494.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-27
- Publication Date
- 2025-07-04
- Estimated Expiration
- 2034-09-27
AI Technical Summary
The traditional stainless steel rope winding method has low efficiency, poor uniformity and high labor intensity, making it difficult to achieve uniform winding on the wire disk, affecting production efficiency and product quality.
A stainless steel rope wiring mechanism including workbench, fixed seat, rotary shaft, roller, slider, connecting rod, screw rod, slider, slider, and dial block are designed. The continuous and stable wiring of stainless steel rope is achieved through cross slide grooves and universal joints, and the screw bearing is used to increase stability, and the roller reduces wear and achieve smooth movement of the dial block.
It improves the winding uniformity and production efficiency of stainless steel ropes, extends the service life of the mechanism, reduces labor intensity, and ensures uniform winding of the wire disk.
Smart Images

Figure CN223060371U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of stainless steel pipe processing, and specifically to a stainless steel rope wire arranging mechanism. Background Art
[0002] During the winding process of stainless steel ropes, traditional methods usually rely on manual operations or simple mechanical devices, such as using manpower or simple rotating devices for wire arranging. However, these traditional methods have many deficiencies, such as low efficiency, poor uniformity, high labor intensity, etc. Manual operation is not only time-consuming and laborious, but also difficult to ensure the uniform winding of stainless steel ropes on the wire reel, easily resulting in local overwinding or slack of the wire reel, affecting production efficiency and product quality. Content of the Utility Model
[0003] The purpose of this application is to provide a stainless steel rope wire arranging mechanism for solving the problem of uniform winding of stainless steel ropes on the wire reel. To achieve the above purpose, this application provides the following technical solutions: A stainless steel rope wire arranging mechanism, comprising:
[0004] A workbench;
[0005] Fixed seats, two of the fixed seats are fixedly connected to the workbench, and the fixed seats are provided with through holes and chutes;
[0006] A rotating shaft, the rotating shaft is sleeved in the two through holes and can rotate in the through holes. One end of the rotating shaft is connected to a gear disk, and the gear disk is used to transmit power to drive the rotation of the rotating shaft;
[0007] A drum, the drum is sleeved on the rotating shaft, coaxially arranged with the rotating shaft and rotates with the rotating shaft;
[0008] A chute, the chute is arranged on the outer circumference of the drum, and the chute is spiral;
[0009] A connecting rod, the connecting rod is fixedly connected to the two fixed seats;
[0010] A lead screw, the lead screw is arranged in the chute, and the lead screw is connected with a lead screw bearing, and the lead screw bearing is fixedly connected to the workbench;
[0011] A slider, the slider is fixedly connected to one end of the lead screw, and the slider is sleeved on the connecting rod and can slide along the connecting rod;
[0012] A dial block, the dial block is arranged on the slider, and one end of the dial block abuts against the chute and can slide along the chute.
[0013] Preferably in this technical solution, the chute has a structure of positive and reverse intersections.
[0014] Preferably, this technical solution further includes a universal joint, which is arranged at the connection between the shifting block and the slider. The shifting block can rotate 360 degrees under the action of the universal joint.
[0015] Preferably, this technical solution further includes a roller, which is arranged at one end of the shifting block in contact with the chute.
[0016] Preferably, this technical solution further includes a wire groove, which is arranged on the slider and slides with the slider. The wire groove is used for threading a stainless steel wire rope.
[0017] Preferably, the wire groove is of a semi-circular structure. One end of the wire groove is fixedly connected to the slider, and the other end is provided with a notch on the slider for accommodating the stainless steel wire rope to pass through.
[0018] Preferably, two connecting rods are provided, which are respectively located on both sides of the lead screw.
[0019] Preferably, the width of the shifting block is adapted to the chute, and the length of the shifting block is 1.5 times the width of the chute.
[0020] Compared with the prior art, the beneficial effects of this application are as follows:
[0021] In the present invention, two fixing seats are fixedly connected to the workbench, through holes and chutes are arranged on the fixing seats, the rotating shaft is sleeved in the through holes of the two fixing seats and can rotate in the through holes. One end is connected to a gear disk for transmitting power to drive the rotating shaft to rotate. The drum is sleeved on the rotating shaft, is coaxially arranged with the rotating shaft and rotates with the rotating shaft, and has intersecting chutes on its outer periphery. The connecting rod fixedly connects the two fixing seats, the lead screw is arranged in the chute and is connected with a lead screw bearing, and the lead screw bearing is fixedly connected to the workbench. This design increases the stability of the lead screw, reduces the wear of the lead screw during movement, and extends the service life of the mechanism. The intersecting chutes enable the drum to maintain good guiding performance during rotation, and the reciprocation of the shifting block can be realized without changing the rotation direction of the rotating shaft. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 It is a schematic structural diagram of a stainless steel wire rope laying mechanism proposed by an embodiment of the present application;
[0023] Figure 2 It is another perspective three-dimensional view of a stainless steel wire rope laying mechanism proposed by an embodiment of the present application;
[0024] Figure 3 It is a front view of a stainless steel wire rope laying mechanism proposed by an embodiment of the present application;
[0025] Figure 4Schematic diagram of a universal joint of a stainless steel wire rope laying mechanism proposed in an embodiment of the present application;
[0026] Figure 5 Partial structural schematic diagram of a stainless steel wire rope laying mechanism proposed in an embodiment of the present application;
[0027] In the figure: 1, workbench; 2, fixed seat; 3, through hole; 4, rotating shaft; 5, gear disc; 6, drum; 7, chute; 8, connecting rod; 9, lead screw; 10, lead screw bearing; 11, slider; 12, dial block; 13, universal joint; 14, roller; 15, wire groove. Detailed implementation manners
[0028] Next, the technical solutions in the embodiments of the present application will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present application.
[0029] It should be noted that in the description of the present application, the orientation or positional relationship indicated by the terms "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the accompanying drawings, and is only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation to the present application.
[0030] In addition, it should be understood that, for the convenience of description, the dimensions of the various components shown in the accompanying drawings are not drawn in actual proportional relationships. For example, the thickness or width of some layers may be exaggerated relative to other layers.
[0031] It should be noted that similar reference numerals and letters indicate similar items in the following accompanying drawings. Therefore, once an item is defined or described in one accompanying drawing, it will not be necessary to further specifically discuss and describe it in the description of the subsequent accompanying drawings.
[0032] To solve the technical problems in the background art, as Figures 1-5 shown, the present application provides a technical solution: a stainless steel wire rope laying mechanism, characterized as follows:
[0033] The workbench 1 is a platform for supporting the entire mechanism, usually made of metal materials such as stainless steel to ensure stability and corrosion resistance. Two fixed seats 2 are respectively fixedly connected to both ends of the workbench 1, using high-strength materials to ensure the stability and durability of the connection. Each fixed seat 2 is provided with a through hole 3 and a chute 7. The rotating shaft 4 is sleeved in the through holes 3 of the two fixed seats 2 and can rotate freely in the through holes 3. One end of the rotating shaft 4 is connected to a gear disk 5 for transmitting power to drive the rotation of the rotating shaft 4. Usually, in order to make the rotating shaft 4 rotate smoothly in the through hole 3, a rotating bearing is generally arranged in the through hole 3. The gear disk 5 is fixed to one end of the rotating shaft 4 and transmits power through gear meshing to drive the rotation of the rotating shaft 4. A connecting motor can also be directly replaced at the gear disk 5 to directly transmit power through the motor. The roller 6 is sleeved on the rotating shaft 4 and is coaxially arranged with the rotating shaft 4, and rotates with the rotation of the rotating shaft 4. The roller 6 can be integrally arranged with the rotating shaft 4. When the mechanism works, the gear disk 5 receives external power and transmits it to the rotating shaft 4 through gear meshing, causing the rotating shaft 4 to start rotating. The roller 6 rotates coaxially with the rotating shaft 4. The chute 7 is arranged on the outer circumference of the roller 6, and the chute 7 is spiral, spirally arranged along the outer circumference of the roller 6. When the rotating shaft 4 rotates, the dial 12 can move along the axial direction of the rotating shaft 4 under the guidance of the spiral chute 7. The connecting rod 8 is fixedly connected to the two fixed seats 2 to play a role in stabilizing and supporting the slider 11. The lead screw 9 is arranged in the chute 7 and is connected with a lead screw bearing 10, and the lead screw bearing 10 is fixedly connected to the workbench 1 to ensure the stability and smooth rotation of the lead screw 9. The power of the lead screw 9 comes from an external motor, and the motor makes the lead screw 9 reciprocate in the lead screw bearing 10. Since the slider 11 is fixedly connected to one end of the lead screw 9 and sleeved on the connecting rod 8, it can slide along the connecting rod 8 under the drive of the lead screw 9. The dial 12 is arranged on the slider 11. While the dial 12 moves linearly along the lead screw 9 with the slider 11, since one end of it abuts against the chute 7, it can also slide along the chute 7 at the same time. In this way, the stainless steel wire arranging mechanism can achieve continuous and stable wire arranging actions.
[0034] It should be noted that the main part of the chute 7 is composed of two intersecting slideways. Specifically, the first slideway A intersects with the second slideway B to form a positive and negative cross structure. Specifically, the chute 7 is composed of two helical lines, one is a positive helix and the other is a negative helix, and the pitches of the two helical lines are equal. The positive helix and the negative helix are arranged crosswise to form a special structure. The positive helix is mainly used to drive an object to move forward. The negative helix is mainly used to drive an object to move backward.
[0035] It should be noted that the universal joint 13 is arranged at the connection between the dial 12 and the slider 11, and its structure is as shown in the figure. The universal joint 13 has a spherical structure inside and can achieve 360-degree rotation between the dial 12 and the slider 11. When the dial 12 rotates, it can move better under the guidance of the sliding track.
[0036] Further, the roller 14 is disposed at one end of the dial block 12 in contact with the chute 7. A roller 14 is fixed at one end of the dial block 12. The roller 14 is connected to the dial block 12 through a bearing, enabling the roller 14 to freely rotate on one side of the dial block 12. The inner surface of the chute 7 is smooth so that the roller 14 can roll smoothly inside it. The roller 14 reduces the contact area between the dial block 12 and the chute 7, thereby making the movement of the dial block 12 along the chute 7 smoother.
[0037] It should be noted that the wire groove 15 is disposed on the slider 11 and has a U-shaped configuration. The inner surface of the groove body is smooth, which is conducive to the penetration of the stainless steel rope. The size of the wire groove 15 can be designed according to the diameter of the stainless steel rope to ensure that the stainless steel rope can smoothly penetrate into the wire groove 15. The function of the wire groove 15 is to move along with the slider 11, thereby guiding the stainless steel rope to reciprocate and achieving the purpose of uniform winding.
[0038] It should be noted that the wire groove 15 is located on the slider 11 and has a semi-circular structure. One end of the semi-circular wire groove 15 is fixedly connected to one end of the slider 11, and the other end is provided with a notch for accommodating the stainless steel rope. The wire groove 15 has a certain hardness and also requires a certain elasticity. Fixing one end of the semi-circular wire groove 15 to one end of the slider 11 ensures a firm connection and is not easily detached. A notch is provided at the other end of the semi-circular wire groove 15. This notch is a free end. When the wire groove 15 is stretched, the size of the notch is sufficient to allow the stainless steel rope to pass through. When not stretched, the size of the notch makes it difficult for the stainless steel rope to fall off.
[0039] It should be pointed out that the number of the connecting rods 8 is two. This design improves the stability of the lead screw 9. The connecting rods 8 are respectively located on both sides of the lead screw 9 and have a certain distance. This helps to maintain the balance of the lead screw 9 during movement. The connecting rods 8 are connected to the lead screw 9 through the slider 11. The arrangement of multiple connecting rods 8 strengthens the stability of the lead screw 9 during movement.
[0040] It should be pointed out that the width of the dial block 12 is adapted to the width of the cross chute 7, enabling the dial block 12 to move smoothly within the cross chute 7. In addition, the length of the dial block 12 is 1.5 times the width of the cross chute 7. This size design ensures that the dial block 12 does not get stuck when moving within the cross chute 7. Especially when encountering the intersection of the chute 7 with a positive and reverse double helix structure, the dial block 12 can cross this intersection and travel along the predetermined route, ensuring the smooth operation of the mechanism.
[0041] Although the embodiments of the present application have been shown and described, it will be understood by those of ordinary skill in the art that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and spirit of the present application. The scope of the present application is defined by the appended claims and their equivalents.
Claims
1. A stainless steel wire rope wire arranging mechanism, characterized in that, Comprising: Workbench (1); Fixed seats (2), two of the fixed seats (2) are fixedly connected to the workbench (1), and the fixed seats (2) are provided with through holes (3) and chutes (7); Rotating shaft (4), the rotating shaft (4) is sleeved in the two through holes (3) and can rotate in the through holes (3). One end of the rotating shaft (4) is connected to a gear disk (5), and the gear disk (5) is used to transmit power to drive the rotating shaft (4) to rotate; Roller (6), the roller (6) is sleeved on the rotating shaft (4), is coaxially arranged with the rotating shaft (4) and rotates with the rotating shaft (4); Chute (7), the chute (7) is arranged on the outer periphery of the roller (6), and the chute (7) is spiral; Connecting rod (8), the connecting rod (8) is fixedly connected to the two fixed seats (2); Lead screw (9), the lead screw (9) is arranged in the chute (7), and the lead screw (9) is connected with a lead screw bearing (10), and the lead screw bearing (10) is fixedly connected to the workbench (1); Slider (11), the slider (11) is fixedly connected to one end of the lead screw (9), the slider (11) is sleeved on the connecting rod (8) and can slide along the connecting rod (8); Pusher block (12), the pusher block (12) is arranged on the slider (11), one end of the pusher block (12) abuts against the chute (7) and can slide along the chute (7).
2. The stainless steel wire rope arranging mechanism according to claim 1, characterized in that The chute (7) is a structure with positive and reverse intersections.
3. The stainless steel wire rope arranging mechanism according to claim 2, characterized in that, It further includes a universal joint (13), the universal joint (13) is arranged at the connection between the pusher block (12) and the slider (11), and the pusher block (12) can achieve 360-degree rotation under the action of the universal joint (13).
4. The stainless steel wire rope wiring mechanism according to claim 1, characterized in that, It further includes rollers (14), and the rollers (14) are arranged at one end where the pusher block (12) contacts the chute (7).
5. The stainless steel wire rope wiring mechanism according to claim 1, characterized in that It further includes a wire groove (15), the wire groove (15) is arranged on the slider (11) and slides with the slider (11), and the wire groove (15) is used to thread a stainless steel rope through.
6. The stainless steel wire rope arranging mechanism according to claim 5, characterized in that, The wire groove (15) is a semi-circular structure, one end of the wire groove (15) is fixedly connected to the slider (11), and the other end is provided with a notch on the slider (11) for accommodating the stainless steel rope to pass through.
7. The stainless steel wire rope wiring mechanism according to any one of claims 1-6, characterized in that, Two connecting rods (8) are provided, respectively located on both sides of the lead screw (9).
8. The stainless steel wire rope wiring mechanism according to claim 7, characterized in that, The width of the pusher block (12) is adapted to the chute (7), and the length of the pusher block (12) is 1.5 times the width of the chute (7).