Accessory heat treatment equipment

By designing adjustable induction coil position and accessories heat treatment equipment for clamping units, the existing quenching devices have solved the problems of high energy consumption and poor versatility, and low energy consumption, high efficiency heating and rapid quenching are achieved.

CN223061018UActive Publication Date: 2025-07-04JIANGSU ZHENGYU MASCH MFG CO LTD
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Patent Information

Application Number
CN202421911948.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-08
Publication Date
2025-07-04
Estimated Expiration
2034-08-08

AI Technical Summary

Technical Problem

The existing quenching devices have high energy consumption and poor versatility, making it difficult to meet the heating needs of workpieces of different specifications.

Method used

An accessory heat treatment device is designed, using an induction coil to heat the workpiece, and adjust the position of the induction coil through an adjustable support sleeve, cross rod and sliding sleeve, and the conveying and quenching treatment of the workpiece is achieved in combination with a clamping unit and a conveyor belt.

Benefits of technology

It realizes high-efficiency heating with low energy consumption, adapts to the heating needs of workpieces of different specifications, is easy to clamp and fast quenching.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides accessory heat treatment equipment which comprises a quenching pool, one side of the quenching pool is fixedly connected with a first rod piece, the first rod piece is sleeved with a supporting sleeve, the upper portion of the supporting sleeve is horizontally provided with a first conveying belt, and the first conveying belt is provided with a plurality of clamping units; the upper end of the supporting sleeve is fixedly connected with a second rod piece, the second rod piece is sleeved with a transverse rod, the transverse rod is sleeved with a sliding sleeve, and the lower end of the sliding sleeve is provided with an induction coil. The device can be adjusted in multiple directions, so that the position of the induction coil is changed, workpieces of different specifications are heated and quenched, and the application range of the device is expanded.
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Description

Technical Field

[0001] The present invention relates to the technical field of heat treatment, and particularly relates to a fitting heat treatment device. Background Art

[0002] Heat treatment refers to a metal hot working process in which materials are heated, held, and cooled in the solid state to obtain the desired microstructure and properties. Quenching is also a type of heat treatment. Specifically, it is a heat treatment process method in which steel is heated above the critical temperature, held for a certain time, and then cooled at a rate greater than the critical cooling rate to obtain an unbalanced structure mainly composed of martensite (or bainite or single-phase austenite can also be obtained according to needs). Quenching is the most widely used process method in the steel heat treatment process.

[0003] In the existing quenching devices, the workpiece is heated as a whole in a heating furnace and then quenched. However, this method has relatively high energy consumption. There is also local heating of the workpiece using electric heating. When quenching different workpieces, different devices need to be used or the device needs to be modified, and the versatility of the device is poor. Summary of the Invention

[0004] To solve the above problems, the present invention discloses a fitting heat treatment device, including a quenching pool. One side of the quenching pool is fixedly connected with a first rod. A support sleeve is sleeved on the first rod. A first conveyor belt is horizontally arranged on the upper part of the support sleeve. A plurality of clamping units are arranged on the first conveyor belt. The clamping units are used to clamp and fix the workpiece, and the first conveyor belt conveys the workpiece to the heating area for heating treatment.

[0005] The upper end of the support sleeve is fixedly connected with a second rod. A cross bar is sleeved on the second rod. A sliding sleeve is sleeved on the cross bar. An induction coil is arranged at the lower end of the sliding sleeve. An electric current is passed through the induction coil, and eddy currents are generated in the workpiece passing through, thereby generating heat, that is, heating the workpiece. In the above structure, the specific position of the induction coil can be adjusted according to the shape and structure of the workpiece.

[0006] Preferably, a first bolt is threadedly connected to the lower part of the support sleeve, and the end of the first bolt abuts against the end of the first rod. A second bolt is threadedly connected to the end of the cross bar, and the end of the second bolt abuts against the second rod. A third bolt is threadedly connected to the upper end of the sliding sleeve, and the end of the third bolt abuts against the cross bar. By loosening the first bolt, the second bolt, and the third bolt, the positions of the support sleeve, the cross bar, and the sliding sleeve can be adjusted respectively, and finally the position of the induction coil. This setting can be applicable to workpieces of different specifications.

[0007] Preferably, a first motor is fixedly connected to the upper part of the support sleeve, and the output end of the first motor is in power connection with the first conveyor belt. Starting the first motor to drive the first conveyor belt to run realizes the conveying of workpieces. It should be noted here that the specific power connection is that the output end of the first motor is connected to one of the rotating shafts of the first conveyor belt.

[0008] Preferably, a second conveyor belt is inclinedly arranged inside the quenching pool, and a second motor is fixedly connected to the side wall of the quenching pool. The output end of the second motor is in power connection with the second conveyor belt. Similarly, the power connection form of the second motor and the second conveyor belt is the same as that of the first motor and the first conveyor belt above. After the heated workpiece falls into the quenching pool for quenching, it is sent out by the second conveyor belt.

[0009] Preferably, the clamping unit includes a housing. A first clamping plate is fixedly connected to the upper end of the housing. A second clamping plate is slidably arranged on one side of the upper end of the housing. A spring is fixedly connected inside the housing. The end of the spring abuts against the second clamping plate and pushes the second clamping plate towards the first clamping plate. That is, the first clamping plate and the second clamping plate are used to fix the workpiece.

[0010] Preferably, a fourth bolt is inserted through the lower part of the first clamping plate, and the fourth bolt is threadedly connected to the housing. This realizes the fixation of the first clamping plate.

[0011] Preferably, an electromagnet is fixedly connected inside the housing. The output end of the electromagnet abuts against the lower part of the second clamping plate. When the electromagnet is energized and operates, the second clamping plate is pushed away from the first clamping plate. When the workpiece heating is completed, the electromagnet operates, and the second clamping plate is pushed to release the workpiece, that is, the workpiece falls into the quenching pool.

[0012] The beneficial effects of the present invention are as follows:

[0013] 1. The height of the support sleeve can be adjusted, the height of the cross bar can be adjusted, and the horizontal position of the sliding sleeve can also be adjusted. Finally, the position of the induction coil can be set to adapt to the heating of workpieces of different specifications.

[0014] 2. A clamping unit is provided, including a first clamping plate and a second clamping plate. The second clamping plate is controlled by an electromagnet and a spring. The spring keeps clamping the workpiece. After the workpiece heating is completed and it is conveyed above the quenching pool, the electromagnet operates to release the workpiece and let it fall into the quenching pool for treatment, which has the advantages of convenient clamping and fast quenching. Description of the Drawings

[0015] Figure 1 It is a three-dimensional schematic diagram of the first perspective of the present invention;

[0016] Figure 2 It is a three-dimensional schematic diagram of the second perspective of the present invention;

[0017] Figure 3 An exploded view of the clamping unit of the present invention;

[0018] Figure 4 is Figure 2 an enlarged view of part A in

[0019] List of reference numerals:

[0020] 1. First conveyor belt; 2. Quenching tank; 3. First rod; 4. First bolt; 5. Support sleeve; 6. First motor; 7. Second conveyor belt; 8. Second motor; 9. Second bolt; 10. Second rod; 11. Sliding sleeve; 12. Clamping unit; 13. Cross bar; 14. Induction coil; 15. Third bolt

[0021] 121. Housing; 122. First clamping plate; 123. Fourth bolt; 124. Spring; 125. Second clamping plate; 126. Electromagnet Detailed implementation manners

[0022] The present invention will be further clarified below in conjunction with the drawings and specific implementation manners. It should be understood that the following specific implementation manners are only used to illustrate the present invention and not to limit the scope of the present invention. It should be noted that the terms "front", "rear", "left", "right", "upper" and "lower" used in the following description refer to the directions in the drawings, and the terms "inner" and "outer" respectively refer to the directions towards or away from the geometric center of a specific component.

[0023] As Figures 1 to 4 shown, a fitting heat treatment device includes a quenching tank 2. The quenching tank 2 has a cuboid structure and is filled with quenching liquid inside. One side of the quenching tank 2 is fixedly connected with a first rod 3, and a support sleeve 5 is sleeved on the first rod 3, that is, the support sleeve 5 can be lifted and lowered on the first rod 3. A first conveyor belt 1 is horizontally arranged on the upper part of the support sleeve 5, and a plurality of clamping units 12 are arranged on the first conveyor belt 1. The workpiece is fixedly connected to the clamping unit 12 and then conveyed through the first conveyor belt 1.

[0024] The upper end of the support sleeve 5 is fixedly connected with a second rod 10, and a cross bar 13 is sleeved on the second rod 10, that is, the position of the cross bar 13 on the second rod 10 can be adjusted. A sliding sleeve 11 is sleeved on the cross bar 13, and similarly, the position of the sliding sleeve 11 on the cross bar 13 can be adjusted. An induction coil 14 is arranged at the lower end of the sliding sleeve 11, and the induction coil 14 is energized to heat-treat the workpiece passing by.

[0025] The lower part of the support sleeve 5 is threadedly connected with a first bolt 4, and the end of the first bolt 4 abuts against the end of the first rod 3. The first bolt 4 is fixed after the position of the support sleeve 5 is adjusted. The end of the cross bar 13 is threadedly connected with a second bolt 9, and the end of the second bolt 9 abuts against the second rod 10. The second bolt 9 is used for fixing after the position of the cross bar 13 is adjusted. The upper end of the sliding sleeve 11 is threadedly connected with a third bolt 15, and the end of the third bolt 15 abuts against the cross bar 13. The third bolt 15 is used for fixing after the position of the sliding sleeve 11 is adjusted.

[0026] The upper part of the support sleeve 5 is fixedly connected with a first motor 6, and the output end of the first motor 6 is power-connected to the first conveyor belt 1. When the first motor 6 is started, the first conveyor belt 1 works to convey workpieces.

[0027] A second conveyor belt 7 is inclinedly arranged inside the quenching pool 2, and the side wall of the quenching pool 2 is fixedly connected with a second motor 8. The output end of the second motor 8 is power-connected to the second conveyor belt 7. When the second motor 8 is started, it drives the second conveyor belt 7 to work and outputs the workpieces that have been quenched from the quenching pool 2.

[0028] The clamping unit 12 includes a housing 121, the housing 121 is in the shape of a cuboid, the upper end of the housing 121 is fixedly connected with a first clamping plate 122, and a second clamping plate 125 is slidably arranged on one side of the upper end of the housing 121. The first clamping plate 122 and the second clamping plate 125 are used for clamping and fixing workpieces. A spring 124 is fixedly connected inside the housing 121, and the end of the spring 124 abuts against the second clamping plate 125 and pushes the second clamping plate 125 towards the first clamping plate 122. That is, the spring 124 is provided to keep the second clamping plate 125 tightly clamping the workpiece.

[0029] A fourth bolt 123 is inserted through the lower part of the first clamping plate 122, and the fourth bolt 123 is threadedly connected with the housing 121. Through the fourth bolt 123, the first clamping plate 122 is fixedly connected to the housing 121.

[0030] An electromagnet 126 is fixedly connected inside the housing 121, and the output end of the electromagnet 126 abuts against the lower part of the second clamping plate 125. When the electromagnet 126 is energized and actuated, the second clamping plate 125 is pushed away from the first clamping plate 122. When the workpiece is heated and conveyed to the upper end of the quenching pool 2 by the first conveyor belt 1, after the electromagnet 126 is energized, it pushes the second clamping plate 125 to release the workpiece, that is, the workpiece falls into the quenching pool 2.

[0031] The technical means disclosed in the solution of the present invention are not limited to the technical means disclosed in the above embodiments, but also include technical solutions composed of any combination of the above technical features.

Claims

1. An accessory heat treatment device, characterized in that, It includes a quenching pool (2). One side of the quenching pool (2) is fixedly connected to a first rod (3). A support sleeve (5) is sleeved on the first rod (3). A first conveyor belt (1) is horizontally arranged on the upper part of the support sleeve (5). A number of clamping units (12) are arranged on the first conveyor belt (1). The upper end of the support sleeve (5) is fixedly connected to a second rod (10). A cross bar (13) is sleeved on the second rod (10). A sliding sleeve (11) is sleeved on the cross bar (13). An induction coil (14) is arranged at the lower end of the sliding sleeve (11).

2. The accessory heat treatment equipment according to claim 1, characterized in that: The lower part of the support sleeve (5) is threadedly connected to a first bolt (4), and the end of the first bolt (4) abuts against the end of the first rod (3). The end of the cross bar (13) is threadedly connected to a second bolt (9), and the end of the second bolt (9) abuts against the second rod (10). The upper end of the sliding sleeve (11) is threadedly connected to a third bolt (15), and the end of the third bolt (15) abuts against the cross bar (13).

3. The accessory heat treatment equipment according to claim 1, characterized in that: The upper part of the support sleeve (5) is fixedly connected to a first motor (6). The output end of the first motor (6) is power-connected to the first conveyor belt (1).

4. An accessory heat treatment device according to claim 1, characterized in that: A second conveyor belt (7) is inclinedly arranged inside the quenching pool (2). The side wall of the quenching pool (2) is fixedly connected to a second motor (8). The output end of the second motor (8) is power-connected to the second conveyor belt (7).

5. An accessory heat treatment device according to claim 1, characterized in that: The clamping unit (12) includes a housing (121). The upper end of the housing (121) is fixedly connected to a first clamping plate (122). A second clamping plate (125) is slidably arranged on one side of the upper end of the housing (121). A spring (124) is fixedly connected inside the housing (121). The end of the spring (124) abuts against the second clamping plate (125) and pushes the second clamping plate (125) towards the first clamping plate (122).

6. The accessory heat treatment equipment according to claim 5, characterized in that: A fourth bolt (123) is inserted through the lower part of the first clamping plate (122). The fourth bolt (123) is threadedly connected to the housing (121).

7. An accessory heat treatment device according to claim 5, characterized in that: An electromagnet (126) is fixedly connected inside the housing (121). The output end of the electromagnet (126) abuts against the lower part of the second clamping plate (125). When the electromagnet (126) is energized and operates, it pushes the second clamping plate (125) away from the first clamping plate (122).