Low-carbon reinforced steel shot smelting equipment

Abstract

The utility model relates to the technical field of low-carbon reinforced steel shot smelting equipment, in particular to low-carbon reinforced steel shot smelting equipment which is characterized in that low-carbon reinforced steel is placed on a conveying mechanism to be conveyed, and large-particle low-carbon reinforced steel is cut by starting a cutting mechanism; the cut low-carbon reinforced steel is discharged into the smelting mechanism through the conveying mechanism to be smelted, and the stirring mechanism is started to stir the low-carbon reinforced steel, so that the low-carbon reinforced steel is uniformly heated, and the practicability of the equipment is improved; comprising a conveying mechanism; the device further comprises a cutting mechanism, a smelting mechanism, a stirring mechanism, an exhaust mechanism and a forming mechanism, the cutting mechanism is installed on the conveying mechanism, the conveying mechanism is installed on the smelting mechanism, the stirring mechanism is installed in the smelting mechanism, the exhaust mechanism is installed on the smelting mechanism, and the forming mechanism is located below the smelting mechanism.

Description

Technical Field

[0001] The utility model relates to the technical field of low-carbon strengthened steel shot melting equipment, in particular to a low-carbon strengthened steel shot melting equipment. Background Art

[0002] Low-carbon strengthened steel shot is a special steel shot, mainly used for metal surface treatment and strengthening processes; it is made of low-carbon steel with a relatively low carbon content, usually less than 0.25%, which gives it certain toughness and wear resistance; low-carbon strengthened steel shot has wide applications in the fields of manufacturing, automobile manufacturing, aerospace, construction, etc.; with the development of industrial technology and the improvement of environmental protection requirements, low-carbon strengthened steel shot, as an efficient and environmentally friendly surface treatment and strengthening material, will be more widely used.

[0003] For example, in a class of prior arts represented by the low-carbon strengthened steel shot melting equipment disclosed in the utility model patent with the application number 202220671911.7, its main structure includes a support plate, a melting furnace, a feed inlet, a box cover, a discharge outlet, a conveyor plate and other structures, and the functions of the low-carbon strengthened steel shot melting equipment are realized through the cooperation of the support plate, the melting furnace, the feed inlet, the box cover, the discharge outlet, the conveyor plate and other structures.

[0004] When the traditional low-carbon strengthened steel shot melting equipment feeds the low-carbon strengthened steel, when melting the low-carbon strengthened steel with a relatively large volume, it takes a long time, and it is difficult to make the low-carbon strengthened steel evenly heated during the melting process. Summary of the Utility Model

[0005] To solve the above technical problems, the utility model provides a low-carbon strengthened steel shot melting equipment, which places the low-carbon strengthened steel on a conveying mechanism for conveying, starts a cutting mechanism to divide the larger particles of low-carbon strengthened steel, discharges the divided low-carbon strengthened steel into a melting mechanism for melting through the conveying mechanism, and starts a stirring mechanism to stir the low-carbon strengthened steel to make it evenly heated and improve the practicability of the equipment.

[0006] A low-carbon strengthened steel shot melting equipment of the utility model includes a conveying mechanism; it also includes a cutting mechanism, a melting mechanism, a stirring mechanism, an exhaust mechanism and a forming mechanism. The cutting mechanism is installed on the conveying mechanism, the conveying mechanism is installed on the melting mechanism, the stirring mechanism is installed inside the melting mechanism, the exhaust mechanism is installed on the melting mechanism, and the forming mechanism is located below the melting mechanism; Place the low-carbon strengthened steel on the conveying mechanism for conveying, start the cutting mechanism to divide the larger particles of low-carbon strengthened steel, and discharge the divided low-carbon strengthened steel into the melting mechanism through the conveying mechanism for melting. Start the stirring mechanism to stir the low-carbon strengthened steel to make it evenly heated. The waste gas generated during the melting process of the low-carbon strengthened steel is discharged through the exhaust mechanism. Discharge the low-carbon strengthened steel solution discharged from the melting mechanism into the forming mechanism for casting low-carbon strengthened steel shots, improving the practicability of the equipment.

[0007] Preferably, the conveying mechanism includes a plurality of conveying shafts, a conveying frame, a conveyor belt, a first motor, a plurality of first cylinders, a plurality of fixing plates and a plurality of first limiting plates. The plurality of conveying shafts are respectively installed on the conveying frame, the conveyor belt is sleeved on the plurality of conveying shafts, the output end of the first motor is connected to the side end of one of the conveying shafts, the rear ends of the plurality of first cylinders are respectively installed on the conveying frame, the plurality of fixing plates are respectively installed at the front ends of the plurality of first cylinders, and the plurality of first limiting plates are respectively installed on the conveying frame; Discharge the low-carbon strengthened steel onto the conveyor belt, fix it by extending the plurality of first cylinders and the plurality of fixing plates respectively, so that the cutting mechanism cuts it. Start the first motor to drive the plurality of conveyor belts to rotate through the conveyor belt, and convey the cut low-carbon strengthened steel, improving the practicability of the equipment.

[0008] Preferably, the cutting mechanism includes a second limiting plate, a second motor, a gear, a rack, a second cylinder, a third motor, a fourth motor and a cutting knife. The second motor is installed on the second limiting plate, the inner ring of the gear is installed on the output end of the second motor, the outer ring of the gear meshes with the top of the rack, the rack is installed on the second limiting plate through the installation slot, the top of the second cylinder is installed at the bottom of the rack, the third motor is installed at the bottom of the second cylinder, the fourth motor is installed on the output end of the third motor, and the cutting knife is installed on the output end of the fourth motor; Start the second motor to rotate the gear, move the second cylinder through the meshing of the gear and the rack, extend the second cylinder to make the cutting knife reach the low-carbon strengthened steel, start the third motor to rotate the fourth motor, and start the fourth motor to cut the low-carbon strengthened steel, improving the practicability of the equipment.

[0009] Preferably, the melting mechanism includes a base, a first feed hopper, a melting barrel, and a discharge pipe. The bottom end of the first feed hopper is installed on the top end of the base. The output end of the melting barrel is connected to the top end of the first feed hopper. The input end of the discharge pipe is connected to the outer wall of the first feed hopper. Valves are provided on both the lower part of the melting barrel and the discharge pipe. The base supports the first feed hopper, discharges the cut low-carbon strengthened steel into the first feed hopper through the melting barrel for melting, and discharges the molten low-carbon strengthened steel solution into the forming mechanism through the discharge pipe, improving the practicality of the equipment.

[0010] Preferably, the stirring mechanism includes a fifth motor, a stirring shaft, and a plurality of stirring blades. The top end of the stirring shaft is installed on the output end of the stirring shaft. A plurality of stirring blades are provided on the stirring shaft, and the stirring shaft is located inside the first feed hopper. By starting the fifth motor to rotate the stirring shaft, the low-carbon strengthened steel inside the first feed hopper is stirred by the plurality of stirring blades respectively, improving the practicality of the equipment.

[0011] Preferably, the exhaust mechanism includes an exhaust pipe, a valve, and activated carbon. A valve is provided on the exhaust pipe. The activated carbon is installed on the inner wall of the exhaust pipe, and the activated carbon is located on the left side of the valve. By starting the valve, the waste gas generated during the melting of the low-carbon strengthened steel is discharged through the exhaust pipe, and the activated carbon adsorbs the impurities in the waste gas, improving the practicality of the equipment.

[0012] Preferably, the forming mechanism includes a second feed hopper and a mold. The output end of the second feed hopper is connected to the input end of the mold. The low-carbon strengthened steel solution is discharged into the mold through the second feed hopper to form low-carbon strengthened steel pellets, improving the practicality of the equipment.

[0013] Compared with the prior art, the beneficial effects of the present utility model are as follows: The low-carbon strengthened steel is placed on the conveying mechanism for conveying. By starting the cutting mechanism, the larger particles of low-carbon strengthened steel are segmented. The segmented low-carbon strengthened steel is discharged into the melting mechanism through the conveying mechanism for melting. By starting the stirring mechanism, the low-carbon strengthened steel is stirred to make it evenly heated. The waste gas generated during the melting of the low-carbon strengthened steel is discharged through the exhaust mechanism. By discharging the low-carbon strengthened steel solution discharged from the melting mechanism into the forming mechanism for casting low-carbon strengthened steel pellets, the practicality of the equipment is improved. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 is an isometric schematic view of the present utility model;

[0015] Figure 2 is an isometric schematic view of the conveying mechanism of the present utility model;

[0016] Figure 3 is an isometric schematic view of the cutting mechanism of the present utility model;

[0017] Figure 4It is an axonometric schematic diagram of the melting mechanism of the present utility model;

[0018] Figure 5 It is an axonometric schematic diagram of the stirring mechanism of the present utility model;

[0019] Figure 6 It is a front elevation sectional view of the exhaust mechanism of the present utility model;

[0020] Figure 7 It is an axonometric schematic diagram of the forming mechanism of the present utility model.

[0021] Reference numerals in the drawings: 01, conveying mechanism; 11, conveying shaft; 12, conveying frame; 13, conveyor belt; 14, first motor; 15, first cylinder; 16, fixing plate; 17, first limiting plate; 02, cutting mechanism; 21, second limiting plate; 22, second motor; 23, gear; 24, rack; 25, second cylinder; 26, third motor; 27, fourth motor; 28, cutting knife; 03, melting mechanism; 31, base; 32, first feed hopper; 33, melting barrel; 34, discharge pipe; 04, stirring mechanism; 41, fifth motor; 42, stirring shaft; 43, stirring blade; 05, exhaust mechanism; 51, exhaust pipe; 52, valve; 53, activated carbon; 06, forming mechanism; 61, second feed hopper; 62, mold. Detailed implementation manners

[0022] For the convenience of understanding the present utility model, the present utility model will be described more comprehensively below with reference to the relevant drawings. The present utility model can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the present utility model more thorough and comprehensive.

[0023] Embodiment 1

[0024] As Figure 1 shown, a low-carbon strengthened steel shot melting equipment includes a conveying mechanism 01; it also includes a cutting mechanism 02, a melting mechanism 03, a stirring mechanism 04, an exhaust mechanism 05 and a forming mechanism 06. The cutting mechanism 02 is installed on the conveying mechanism 01, the conveying mechanism 01 is installed on the melting mechanism 03, the stirring mechanism 04 is installed inside the melting mechanism 03, the exhaust mechanism 05 is installed on the melting mechanism 03, and the forming mechanism 06 is located below the melting mechanism 03;

[0025] Place the low-carbon strengthened steel on the conveyor mechanism 01 for conveyance. Start the cutting mechanism 02 to cut the larger particles of the low-carbon strengthened steel. After that, convey the cut low-carbon strengthened steel to the melting mechanism 03 through the conveyor mechanism 01 for melting. Start the stirring mechanism 04 to stir the low-carbon strengthened steel to make it evenly heated. The waste gas generated during the melting process of the low-carbon strengthened steel is discharged through the exhaust mechanism 05. Discharge the low-carbon strengthened steel solution discharged from the melting mechanism 03 into the forming mechanism 06 for casting low-carbon strengthened steel pellets, improving the practicability of the equipment;

[0026] As Figure 2 shown, the conveyor mechanism 01 includes a plurality of conveyor shafts 11, a conveyor frame 12, a conveyor belt 13, a first motor 14, a plurality of first cylinders 15, a plurality of fixing plates 16 and a plurality of first limiting plates 17. The plurality of conveyor shafts 11 are respectively installed on the conveyor frame 12. The conveyor belt 13 is sleeved on the plurality of conveyor shafts 11. The output end of the first motor 14 is connected to the side end of one of the conveyor shafts 11. The rear ends of the plurality of first cylinders 15 are respectively installed on the conveyor frame 12. The plurality of fixing plates 16 are respectively installed at the front ends of the plurality of first cylinders 15. The plurality of first limiting plates 17 are respectively installed on the conveyor frame 12;

[0027] As Figure 3 shown, the cutting mechanism 02 includes a second limiting plate 21, a second motor 22, a gear 23, a rack 24, a second cylinder 25, a third motor 26, a fourth motor 27 and a cutting knife 28. The second motor 22 is installed on the second limiting plate 21. The inner ring of the gear 23 is installed on the output end of the second motor 22. The outer ring of the gear 23 meshes with the top end of the rack 24. The rack 24 is installed on the second limiting plate 21 through an installation slot. The top end of the second cylinder 25 is installed at the bottom end of the rack 24. The third motor 26 is installed at the bottom end of the second cylinder 25. The fourth motor 27 is installed on the output end of the third motor 26. The cutting knife 28 is installed on the output end of the fourth motor 27;

[0028] Discharge the low-carbon strengthened steel onto the conveyor belt 13. Fix it by extending the plurality of first cylinders 15 and the plurality of fixing plates 16 respectively, so that the cutting mechanism 02 cuts it. Start the first motor 14 to drive the plurality of conveyor belts 13 to rotate through the conveyor belt 13, and convey the cut low-carbon strengthened steel. Start the second motor 22 to make the gear 23 rotate, and make the second cylinder 25 move through the meshing of the gear 23 and the rack 24. Extend the second cylinder 25 to make the cutting knife 28 reach the low-carbon strengthened steel. Start the third motor 26 to make the fourth motor 27 rotate. Start the fourth motor 27 to make the cutting knife 28 cut the low-carbon strengthened steel, improving the practicability of the equipment.

[0029] Embodiment 2

[0030] As Figures 4 to 6As shown in the figure, on the basis of Embodiment 1, it further includes a melting mechanism 03, a stirring mechanism 04 and an exhaust mechanism 05. Preferably, the melting mechanism 03 includes a base 31, a first feed hopper 32, a melting barrel 33 and a discharge pipe 34. The bottom end of the first feed hopper 32 is installed at the top end of the base 31. The output end of the melting barrel 33 is connected to the top end of the first feed hopper 32. The input end of the discharge pipe 34 is connected to the outer wall of the first feed hopper 32. Valves are provided on both the lower part of the melting barrel 33 and the discharge pipe 34. The stirring mechanism 04 includes a fifth motor 41, a stirring shaft 42 and a plurality of stirring blades 43. The top end of the stirring shaft 42 is installed on the output end of the stirring shaft 42. A plurality of stirring blades 43 are provided on the stirring shaft 42, and the stirring shaft 42 is located inside the first feed hopper 32. The exhaust mechanism 05 includes an exhaust pipe 51, a valve 52 and activated carbon 53. A valve 52 is provided on the exhaust pipe 51. The activated carbon 53 is installed on the inner wall of the exhaust pipe 51, and the activated carbon 53 is located on the left side of the valve 52.

[0031] The base 31 supports the first feed hopper 32, discharges the cut low-carbon strengthened steel into the first feed hopper 32 through the melting barrel 33 for melting, and discharges the molten low-carbon strengthened steel solution into the forming mechanism 06 through the discharge pipe 34. By starting the fifth motor 41, the stirring shaft 42 rotates, and the low-carbon strengthened steel in the first feed hopper 32 is stirred by a plurality of stirring blades 43 respectively. By starting the valve 52, the waste gas generated during the melting process of the low-carbon strengthened steel is discharged through the exhaust pipe 51, and the activated carbon 53 adsorbs the impurities in the waste gas, improving the practicability of the equipment.

[0032] Embodiment 3

[0033] As Figure 7 shown in the figure, on the basis of Embodiment 1, it further includes a forming mechanism 06. The forming mechanism 06 includes a second feed hopper 61 and a mold 62. The output end of the second feed hopper 61 is connected to the input end of the mold 62;

[0034] The low-carbon strengthened steel solution is discharged into the mold 62 through the second feed hopper 61 to form low-carbon strengthened steel pellets, improving the practicability of the equipment.

[0035] As Figures 1 to 7As shown in the figure, a low-carbon strengthened steel shot melting equipment of the present utility model, when working, first discharges low-carbon strengthened steel onto the conveyor belt 13, fixes it through stretching a plurality of first cylinders 15 respectively to a plurality of fixing plates 16, enables the cutting mechanism 02 to cut it, drives the plurality of conveyor belts 13 to rotate respectively through starting the first motor 14 and driving by the conveyor belt 13, conveys the cut low-carbon strengthened steel, then rotates the gear 23 by starting the second motor 22, moves the second cylinder 25 through the engagement of the gear 23 and the rack 24, reaches the low-carbon strengthened steel by stretching the second cylinder 25 to make the cutting tool 28, rotates the fourth motor 27 by starting the third motor 26, cuts the low-carbon strengthened steel by starting the fourth motor 27 to make the cutting tool 28, then the base 31 supports the first feed hopper 32, discharges the cut low-carbon strengthened steel into the first feed hopper 32 through the melting barrel 33 for melting, discharges the molten low-carbon strengthened steel solution into the forming mechanism 06 through the discharge pipe 34, then rotates the stirring shaft 42 by starting the fifth motor 41, stirs the low-carbon strengthened steel in the first feed hopper 32 respectively through a plurality of stirring blades 43, then discharges the waste gas generated during the melting process of the low-carbon strengthened steel through the exhaust pipe 51 by starting the valve 52, adsorbs the impurities in the waste gas by the activated carbon 53, and finally discharges the low-carbon strengthened steel solution into the mold 62 through the second feed hopper 61 to form low-carbon strengthened steel shots, improving the practicability of the equipment.

[0036] The first motor 14, the second motor 22, the third motor 26, the fourth motor 27, the melting barrel 33 and the fifth motor 41 of the present utility model are purchased on the market. Technicians in this industry only need to install and operate according to the attached operation manuals, without creative labor from technicians in this field.

[0037] The main functions achieved by the present utility model are: placing the low-carbon strengthened steel on the conveying mechanism 01 for conveying, dividing the larger-particle low-carbon strengthened steel by starting the cutting mechanism 02, discharging the divided low-carbon strengthened steel into the melting mechanism 03 through the conveying mechanism 01 for melting, and stirring the low-carbon strengthened steel by starting the stirring mechanism 04 to make it evenly heated, improving the practicability of the equipment.

[0038] The above are only the preferred embodiments of the present utility model. It should be noted that for those of ordinary skill in the art in this technical field, without departing from the technical principle of the present utility model, several improvements and modifications can be made, and these improvements and modifications should also be regarded as the protection scope of the present utility model.

Claims

1. A low-carbon strengthened steel shot melting equipment, comprising a conveying mechanism (01); characterized in that, It also includes a cutting mechanism (02), a melting mechanism (03), a stirring mechanism (04), an exhaust mechanism (05) and a forming mechanism (06). The cutting mechanism (02) is installed on the conveying mechanism (01), the conveying mechanism (01) is installed on the melting mechanism (03), the stirring mechanism (04) is installed inside the melting mechanism (03), the exhaust mechanism (05) is installed on the melting mechanism (03), and the forming mechanism (06) is located below the melting mechanism (03).

2. The low-carbon strengthened steel shot melting equipment according to claim 1, characterized in that, The conveying mechanism (01) includes a plurality of conveying shafts (11), a conveying frame (12), a conveyor belt (13), a first motor (14), a plurality of first cylinders (15), a plurality of fixing plates (16) and a plurality of first limiting plates (17). The plurality of conveying shafts (11) are respectively installed on the conveying frame (12), the conveyor belt (13) is sleeved on the plurality of conveying shafts (11), the output end of the first motor (14) is connected to the side end of one of the conveying shafts (11), the rear ends of the plurality of first cylinders (15) are respectively installed on the conveying frame (12), the plurality of fixing plates (16) are respectively installed on the front ends of the plurality of first cylinders (15), and the plurality of first limiting plates (17) are respectively installed on the conveying frame (12).

3. A low-carbon strengthened steel shot melting equipment according to claim 1, characterized in that, The cutting mechanism (02) includes a second limiting plate (21), a second motor (22), a gear (23), a rack (24), a second cylinder (25), a third motor (26), a fourth motor (27) and a cutting knife (28). The second motor (22) is installed on the second limiting plate (21), the inner ring of the gear (23) is installed on the output end of the second motor (22), the outer ring of the gear (23) meshes with the top end of the rack (24), the rack (24) is installed on the second limiting plate (21) through an installation groove, the top end of the second cylinder (25) is installed at the bottom end of the rack (24), the third motor (26) is installed at the bottom end of the second cylinder (25), the fourth motor (27) is installed on the output end of the third motor (26), and the cutting knife (28) is installed on the output end of the fourth motor (27).

4. A low-carbon strengthened steel shot melting equipment according to claim 1, characterized in that, The melting mechanism (03) includes a base (31), a first feed hopper (32), a melting barrel (33) and a discharge pipe (34). The bottom end of the first feed hopper (32) is installed on the top end of the base (31), the output end of the melting barrel (33) is connected to the top end of the first feed hopper (32), the input end of the discharge pipe (34) is connected to the outer wall of the first feed hopper (32), and valves are provided on both the lower part of the melting barrel (33) and the discharge pipe (34).

5. The low-carbon strengthened steel shot melting equipment according to claim 4, characterized in that, The stirring mechanism (04) includes a fifth motor (41), a stirring shaft (42) and a plurality of stirring blades (43). The top end of the stirring shaft (42) is installed on the output end of the stirring shaft (42), a plurality of stirring blades (43) are provided on the stirring shaft (42), and the stirring shaft (42) is located inside the first feed hopper (32).

6. The low-carbon strengthened steel shot melting equipment according to claim 1, characterized in that The exhaust mechanism (05) includes an exhaust pipe (51), a valve (52), and activated carbon (53). A valve (52) is provided on the exhaust pipe (51), and the activated carbon (53) is installed on the inner wall of the exhaust pipe (51) and is located on the left side of the valve (52).

7. The melting equipment for low-carbon strengthened steel shot according to claim 1, characterized in that, The forming mechanism (06) includes a second feed hopper (61) and a mold (62). The output end of the second feed hopper (61) is connected to the input end of the mold (62).

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