Easy-to-clean shaping equipment for production of anti-slip carpet

By adopting the design of upper and lower abutment rollers and adjustment mechanisms in the carpet production equipment, the double-sided clamping of the carpet is achieved, and the fiber damage caused by single-sided pulling is solved, which improves the shaping quality and the cleaning convenience of the equipment.

CN223061265UActive Publication Date: 2025-07-04河北华屹地面材料有限公司
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Patent Information

Application Number
CN202422248717.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-13
Publication Date
2025-07-04
Estimated Expiration
2034-09-13

AI Technical Summary

Technical Problem

Existing carpet production tensile shaping equipment. During the single-side pulling process, some parts of the carpet may bear excessive tension, resulting in damage or breaking of the fibers, affecting the shaping quality.

Method used

A non-slip carpet production and shaping equipment is designed, using the first and second abutment rollers distributed up and down, equipped with a driving motor and an adjustment mechanism. Through the linkage of the telescopic cylinder, crank and connecting rod, the double-sided clamping and tensile shaping of the carpet is achieved to ensure that the carpet is subjected to uniform force.

Benefits of technology

It improves the quality of carpet shaping, ensures a smooth tensile carpet, extends the service life of the equipment, is easy to clean, and enhances the practicality and tensile effect of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to easy-to-clean shaping equipment for anti-slip carpet production, which belongs to the technical field of carpet production and comprises a base and a frame arranged above the base, and a tentering structure is arranged on the frame. The tentering structure comprises a first abutting roller and a second abutting roller which are distributed up and down, mounting racks are mounted outside the first abutting roller and the second abutting roller, and a driving motor for driving the first abutting roller is mounted outside the mounting rack on the first abutting roller; an adjusting mechanism for adjusting the first abutting roller and the second abutting roller is arranged on the frame and comprises a telescopic air cylinder fixedly installed on the upper surface of the frame and fixedly connected with the upper surface of the top installation frame. According to the easy-to-clean shaping equipment for production of the anti-slip carpet, the two tentering structures are arranged and matched with the clamping structure, so that stable tentering and shaping of the anti-slip carpet are guaranteed, the shaping quality of the anti-slip carpet can be improved, and the beneficial effects of being high in practicability and good in tentering effect are achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of carpet production, in particular to a shaping device for producing an easy-to-clean non-slip carpet. Background Technique

[0002] A carpet is a floor covering made of natural fibers such as cotton, hemp, wool, silk, grass yarns or chemical synthetic fiber raw materials, which is knitted, tufted or woven by manual or mechanical processes. After the carpet is produced, it needs to be stenter-set to improve its overall aesthetic appearance.

[0003] In the process of carpet production, a stenter-setting device is needed for processing. After retrieval, the publication number CN214831224U discloses a stenter-setting device for a carpet production non-woven fabric after sizing, including a fixed base. On one side of the top of the fixed base, two support plates are symmetrically and fixedly connected. An extrusion mechanism is arranged between the two support plates; the extrusion mechanism includes a driving rotating shaft, a driven rotating shaft and two extrusion rollers; on the middle part of the top of the fixed base, two side plates are symmetrically and fixedly connected. An auxiliary mechanism is arranged between the two side plates. On the other side of the top of the fixed base, a U-shaped fixing plate is fixedly connected. An introduction mechanism is arranged in the inner cavity of the U-shaped fixing plate. For this stenter-setting device for a carpet production non-woven fabric after sizing, through the design of the auxiliary mechanism and the extrusion mechanism, when the stenter-setting work of the carpet is carried out, the stenter-setting work of the carpet is realized by the limit of the auxiliary mechanism and the extrusion and pulling force of the two extrusion rollers in the extrusion mechanism.

[0004] However, this stenter-setting device for a carpet production non-woven fabric after sizing can only pull one side of the carpet during stenter-setting. During the one-sided pulling process, some parts of the carpet may bear too much tensile force, resulting in damage or breakage of the fibers, seriously affecting the sizing quality of the carpet and not meeting the production requirements. Therefore, a shaping device for producing an easy-to-clean non-slip carpet is proposed to solve the problems raised above. Content of the Utility Model

[0005] Aiming at the deficiencies of the prior art, the utility model provides a shaping device for producing an easy-to-clean non-slip carpet, which has the advantages of strong practicability and good stenter-setting effect, and solves the problem that in the one-sided pulling process, some parts of the carpet may bear too much tensile force, resulting in affecting the sizing quality of the carpet.

[0006] To achieve the above object, the utility model provides the following technical solution: A shaping device for producing an easy-to-clean non-slip carpet, including a base and a frame arranged above the base, and a stenter-setting structure is arranged on the frame;

[0007] The stenter structure includes a first abutting roller and a second abutting roller which are distributed up and down, and mounting frames are installed on the outsides of both the first abutting roller and the second abutting roller. A driving motor for driving the first abutting roller is installed on the outside of the mounting frame located on the first abutting roller;

[0008] An adjusting mechanism for adjusting the first abutting roller and the second abutting roller is provided on the frame. The adjusting mechanism includes a telescopic cylinder fixedly installed on the upper surface of the frame and connected and fixed to the upper surface of the top mounting frame, a crank rotatably installed on the side wall of the frame, and two connecting rods hinged to both ends of the crank. And connecting shafts rotatably installed at the separated ends of the two connecting rods and connected to the outer walls of the two mounting frames respectively. The first abutting roller and the second abutting roller realize the spacing adjustment through the telescopic cooperation of the telescopic cylinder and the linkage of the crank and the two connecting rods, so as to clamp the anti-slip carpet.

[0009] Further, the number of the cranks is two, the number of the connecting rods and the connecting shafts are both four, and the two cranks are rotatably installed between the inner walls of the opposite sides of the frame.

[0010] Further, connecting plates are installed on the separated sides of the two mounting frames. Guide rods are installed on the upper connecting plate at the top and the inner bottom wall of the frame. And the bottom guide rod penetrates through the inside of the bottom connecting plate, while the top guide rod penetrates through the inside of the frame.

[0011] Further, the outer shape of the mounting frame is concave, and the concave surfaces of the two mounting frames are arranged oppositely. The length of the bottom guide rod is adapted to the output distance of the telescopic cylinder.

[0012] Further, the number of the frames is two, and one of the frames is fixedly installed on the upper surface of the base. An adjusting structure for displacing the other frame is provided inside the base.

[0013] Further, the adjusting structure includes a lead screw rotatably installed inside the base and a sliding seat threadedly connected to the outside of the lead screw and fixedly connected to the lower surface of the other frame. A hand wheel is installed at one end of the lead screw away from the base.

[0014] Further, a chute communicating with the upper surface is opened inside the base. The lead screw extends into the chute, and one end of the lead screw away from the hand wheel is connected to the inner side wall of the chute through a bearing.

[0015] Compared with the prior art, the utility model provides a shaping device for producing an anti-slip carpet that is easy to clean, and has the following beneficial effects:

[0016] 1. The setting equipment for the anti-slip carpet production that is easy to clean is provided with two stenter structures and cooperates with a clamping structure, which not only ensures the stable stenter setting of the anti-slip carpet but also improves the setting quality of the anti-slip carpet, greatly enhancing the setting effect of the anti-slip carpet, thus achieving the advantages of strong practicability and good stenter effect, and effectively solving the problem that in the process of unilateral pulling, some parts of the carpet may bear excessive tension, resulting in affecting the setting quality of the carpet.

[0017] 2. The setting equipment for the anti-slip carpet production that is easy to clean, through the setting of guide rods, ensures the linear displacement of the first abutting roller and the second abutting roller, improves the clamping of the anti-slip carpet. In addition, the interior of the frame is in a hollow shape, which is convenient for disassembling, assembling, overhauling and cleaning the equipment inside the frame, effectively improving the service life of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 is a structural cross-sectional view of the present utility model;

[0019] Figure 2 is a schematic structural view of the frame of the present utility model;

[0020] Figure 3 is a schematic structural view of the first abutting roller of the present utility model;

[0021] Figure 4 is a schematic structural view of the crank and connecting rod of the present utility model;

[0022] Figure 5 is a schematic structural view of the base of the present utility model.

[0023] In the figure: 1. Base; 2. Frame; 3. First abutting roller; 4. Second abutting roller; 5. Mounting bracket; 6. Connecting plate; 7. Driving motor; 8. Telescopic cylinder; 9. Crank; 10. Connecting rod; 11. Connecting shaft; 12. Guide rod; 13. Handwheel; 14. Lead screw; 15. Slide; 16. Slide groove. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0024] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0025] Embodiment 1:

[0026] Please refer to Figures 1 to 4, A shaping device for producing an easy-to-clean non-slip carpet, comprising a base 1 and a frame 2 arranged above the base 1, and a stretching structure is arranged on the frame 2; the stretching structure includes a first abutting roller 3 and a second abutting roller 4 distributed up and down, and mounting frames 5 are installed on the outsides of both the first abutting roller 3 and the second abutting roller 4. A driving motor 7 for driving the first abutting roller 3 is installed outside the mounting frame 5 located on the first abutting roller 3. Anti-slip sleeves are sleeved on the outer surfaces of both the first abutting roller 3 and the second abutting roller 4, which can not only increase the friction with the non-slip carpet, ensure stable stretching of the non-slip carpet, but also protect the outer surfaces of the first abutting roller 3 and the second abutting roller 4 to prevent dye and glue residues. Moreover, the anti-slip sleeves can be disassembled and assembled, facilitating subsequent cleaning. Both the first abutting roller 3 and the second abutting roller 4 are rotatably installed inside the upper and lower mounting frames 5.

[0027] In order to cooperate with the stretching structure to shape the non-slip carpet, in this embodiment, an adjusting mechanism for adjusting the first abutting roller 3 and the second abutting roller 4 is arranged on the frame 2. The adjusting mechanism includes a telescopic cylinder 8 fixedly installed on the upper surface of the frame 2 and connected and fixed to the upper surface of the top mounting frame 5, a crank 9 rotatably installed on the side wall of the frame 2, and two connecting rods 10 hinged to both ends of the crank 9. And connecting shafts 11 are rotatably installed at the separated ends of the two connecting rods 10 and are respectively connected to the outer walls of the two mounting frames 5. The first abutting roller 3 and the second abutting roller 4 realize distance adjustment through the telescopic cooperation of the telescopic cylinder 8 and the linkage of the crank 9 and the two connecting rods 10, so as to clamp the non-slip carpet.

[0028] Specifically, connecting plates 6 are installed on the separated sides of the two mounting frames 5, guide rods 12 are installed on both the top connecting plate 6 and the inner bottom wall of the frame 2, and the bottom guide rod 12 penetrates through the inside of the bottom connecting plate 6, while the top guide rod 12 penetrates through the inside of the frame 2. Through the setting of the guide rods 12, the linear displacement of the first abutting roller 3 and the second abutting roller 4 is ensured, and the clamping of the non-slip carpet is improved. The inside of the frame 2 is hollow, and the shape of the frame 2 is similar to a double-square shape.

[0029] It should be noted that the number of cranks 9 is two, the number of connecting rods 10 and connecting shafts 11 is four, and the two cranks 9 are rotatably installed between the opposite inner walls of the frame 2. The shape of the mounting frame 5 is concave, and the concave surfaces of the two mounting frames 5 are arranged oppositely. The length of the bottom guide rod 12 is adapted to the output distance of the telescopic cylinder 8. The lengths of the bottom guide rod 12 and the top guide rod 12 are adapted to the displacement distance of the first abutting roller 3 and the second abutting roller 4.

[0030] Embodiment Two:

[0031] Please refer to Figure 1 and Figure 5, on the basis of the first embodiment, the number of the frames 2 is two, and one of the frames 2 is fixedly installed on the upper surface of the base 1, and an adjusting structure for displacing the other frame 2 is arranged inside the base 1. The adjusting structure includes a lead screw 14 rotatably installed inside the base 1 and a slide block 15 threadedly connected to the outside of the lead screw 14 and fixedly connected to the lower surface of the other frame 2, and a hand wheel 13 is installed at one end of the lead screw 14 away from the base 1.

[0032] Wherein, a chute 16 communicating with the upper surface is opened inside the base 1, the lead screw 14 extends into the chute 16, and one end of the lead screw 14 away from the hand wheel 13 is connected to the inner side wall of the chute 16 through a bearing.

[0033] By adopting the above technical solution, the distance between the two frames 2 can be adjusted to adapt to the stretching of carpets with different lengths.

[0034] The working principle of the above embodiment is as follows:

[0035] In use, the lead screw 14 is rotated by the hand wheel 13 to displace the slide block 15 to adjust the distance between the two frames 2 to adapt to the stretching of carpets with different lengths. Then, the carpet is placed between the two frames 2, and the telescopic cylinder 8 is operated to expand and contract in cooperation with the linkage of the crank 9 and the two connecting rods 10 to adjust the distance, so as to clamp the anti-slip carpet. Then, the driving motor 7 is operated to rotate to drive the first abutting roller 3 to rotate in the opposite direction to realize the stretching of the carpet.

[0036] The electrical components mentioned in the text are all electrically connected to the main controller and the power supply. The main controller can be a conventional known device such as a computer for control, and the existing publicly disclosed electrical connection technology will not be elaborated in the text.

[0037] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements, but also includes other elements not expressly listed, or also includes elements inherent to such process, method, article or device. Without further limitation, an element defined by the phrase "including a..." does not exclude the existence of additional identical elements in the process, method, article or device including the element.

[0038] Although embodiments of the present utility model have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present utility model. The scope of the present utility model is defined by the appended claims and their equivalents.

Claims

1. A shaping device for producing an easily cleanable non-slip carpet, comprising a base (1) and a frame (2) arranged above the base (1), characterized in that: A stretching structure is provided on the frame (2); The stretching structure includes a first abutting roller (3) and a second abutting roller (4) which are distributed up and down, and mounting frames (5) are installed on the outsides of both the first abutting roller (3) and the second abutting roller (4). A driving motor (7) for driving the first abutting roller (3) is installed on the outside of the mounting frame (5) located on the first abutting roller (3); An adjusting mechanism for adjusting the first abutting roller (3) and the second abutting roller (4) is provided on the frame (2). The adjusting mechanism includes a telescopic cylinder (8) fixedly installed on the upper surface of the frame (2) and connected and fixed to the upper surface of the top mounting frame (5), a crank (9) rotatably installed on the side wall of the frame (2), and two connecting rods (10) hinged to both ends of the crank (9). Connecting shafts (11) respectively connected to the outer walls of the two mounting frames (5) are rotatably installed at the separated ends of the two connecting rods (10). The first abutting roller (3) and the second abutting roller (4) realize distance adjustment through the telescopic cooperation of the telescopic cylinder (8) and the linkage of the crank (9) and the two connecting rods (10), so as to clamp the anti-slip carpet.

2. The shaping device for producing an easily cleanable non-slip carpet according to claim 1, wherein: The number of the cranks (9) is two, and the number of the connecting rods (10) and the connecting shafts (11) is four, and the two cranks (9) are rotatably installed between the inner walls of the opposite sides of the frame (2).

3. The shaping device for producing an easy-to-clean anti-slip carpet according to claim 1, characterized in that: Connecting plates (6) are installed on the separated sides of the two mounting frames (5). Guide rods (12) are installed on both the top connecting plate (6) and the inner bottom wall of the frame (2). The bottom guide rod (12) penetrates through the inside of the bottom connecting plate (6), and the top guide rod (12) penetrates through the inside of the frame (2).

4. The shaping device for producing an anti-slip carpet that is easy to clean according to claim 3, wherein: The outer shape of the mounting frame (5) is concave-shaped, and the concave surfaces of the two mounting frames (5) are arranged oppositely. The length of the bottom guide rod (12) is adapted to the output distance of the telescopic cylinder (8).

5. The shaping device for producing an easily-cleaned anti-slip carpet according to claim 1, characterized in that: The number of the frames (2) is two, and one of the frames (2) is fixedly installed on the upper surface of the base (1). An adjusting structure for displacing the other frame (2) is provided inside the base (1).

6. The shaping device for producing an anti-slip carpet that is easy to clean according to claim 5, characterized in that: The adjusting structure includes a lead screw (14) rotatably installed inside the base (1) and a sliding seat (15) threadedly connected to the outside of the lead screw (14) and fixedly connected to the lower surface of the other frame (2). A hand wheel (13) is installed at one end of the lead screw (14) away from the base (1).

7. The shaping device for producing an easily cleanable anti-slip carpet according to claim 6, characterized in that: A chute (16) communicating with the upper surface is opened inside the base (1). The lead screw (14) extends into the chute (16), and one end of the lead screw (14) away from the hand wheel (13) is connected to the inner side wall of the chute (16) through a bearing.