Novel environment-friendly high-performance synthetic leather base cloth pretreatment device
The synthetic leather base cloth is ironed through a steam generator and a ironing roller, and combined with electrostatic elimination and dust removal devices, the problem of wrinkles and dust in the production of synthetic leather base cloth is solved and the processing quality is improved.
Patent Information
- Application Number
- CN202421742375.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-23
- Publication Date
- 2025-07-04
- Estimated Expiration
- 2034-07-23
AI Technical Summary
There are wrinkles and dust in the production process of synthetic leather base cloth, which affects the impregnation effect and leads to a decrease in the quality of subsequent processing.
The synthetic leather base cloth is ironed by a steam generator, a steam hose, a connecting pipe, a first bearing, a ironing roller, and a second air hole, and static electricity is eliminated through an electrostatic eliminator, and dust is removed using a first dust removal roller and a second dust removal roller.
Effectively eliminate wrinkles and dust from synthetic leather base cloth, improving the quality of subsequent processing.
Smart Images

Figure CN223061323U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of synthetic leather base fabric production and processing equipment, in particular to a new type of environmentally friendly and high-performance synthetic leather base fabric pretreatment device. Background Technique
[0002] In the production process of synthetic leather, one of the processes requires impregnating the base fabric. Impregnation is a process in which the material is soaked in a liquid to absorb the liquid additives or directly dip-coated on the material. In the production process of synthetic leather base fabric, due to the presence of wrinkles on the surface of the input rolled base fabric, defects will occur in the synthetic leather at the wrinkled parts of the base fabric, and at the same time, there is dust on the surface of the produced synthetic leather base fabric, which affects the impregnation effect of the synthetic leather base fabric. Content of the Utility Model
[0003] The purpose of the utility model is to provide a new type of environmentally friendly and high-performance synthetic leather base fabric pretreatment device, which can iron the synthetic leather base fabric through a steam generator, a steam hose, a connecting pipe, a first bearing, a first air hole, an ironing roller, and a second air hole, so as to improve the subsequent processing quality.
[0004] To achieve the above purpose, a new type of environmentally friendly and high-performance synthetic leather base fabric pretreatment device is provided, including a workbench, an installation plate is fixedly connected to the upper end of the workbench, an electric push rod is fixedly connected to the upper end of the installation plate, a first installation frame is fixedly connected to the lower end of the electric push rod, a connecting pipe is fixedly connected to the inside of the first installation frame, first bearings are symmetrically fixedly connected to the outer side wall of the connecting pipe, an ironing roller is fixedly connected to the outer ring of the first bearing, a plurality of first air holes are opened on the outer surface of the connecting pipe, a plurality of second air holes are opened on the outer surface of the ironing roller, a steam generator is fixedly connected to the upper end of the installation plate, and a steam hose is fixedly connected to one end of the steam generator;
[0005] An installation rod is fixedly connected to one side of the installation plate, an installation groove is opened in the installation rod, a transmission motor is fixedly connected to the inside of the installation groove, a threaded rod is fixedly connected to the output shaft of the transmission motor, a threaded block is threadedly connected to the outer surface of the threaded rod, a connecting column is fixedly connected to one side of the threaded block, a second installation frame is fixedly connected to one side of the connecting column, a first dust removal sticky roller is arranged inside the second installation frame, a second dust removal sticky roller is arranged inside the installation plate, and static eliminators are symmetrically arranged inside the installation plate.
[0006] According to the new type of environmentally friendly and high-performance synthetic leather base fabric pretreatment device, a base fabric roller is fixedly connected to one side of the workbench.
[0007] According to the new type of environmentally friendly and high-performance synthetic leather base fabric pretreatment device, one end of the steam hose is fixedly connected to the connecting pipe.
[0008] According to the described novel environmentally friendly high-performance synthetic leather base fabric pretreatment device, the lower end of the threaded rod is fixedly connected with a second bearing, and the second bearing is fixed on the bottom wall of the installation groove.
[0009] According to the described novel environmentally friendly high-performance synthetic leather base fabric pretreatment device, one side of the threaded block is slidably connected with the side wall of the installation groove.
[0010] According to the described novel environmentally friendly high-performance synthetic leather base fabric pretreatment device, the first dust-removing sticky roller is located above the second dust-removing sticky roller.
[0011] According to the described novel environmentally friendly high-performance synthetic leather base fabric pretreatment device, a first guide roller is fixedly connected to one side of the workbench.
[0012] According to the described novel environmentally friendly high-performance synthetic leather base fabric pretreatment device, a second guide roller is fixedly connected to one side of the workbench.
[0013] Compared with the prior art, the beneficial effects of the present utility model are:
[0014] 1. For the described novel environmentally friendly high-performance synthetic leather base fabric pretreatment device, by setting a steam generator, a steam hose, a connecting pipe, a first bearing, a first air hole, an ironing roller, and a second air hole, the synthetic leather base fabric is ironed to improve the quality of subsequent processing.
[0015] 2. For the described novel environmentally friendly high-performance synthetic leather base fabric pretreatment device, by setting an electrostatic eliminator, the static electricity on the surface of the synthetic leather base fabric is eliminated, and the dust on the surface of the synthetic leather base fabric is removed by the first dust-removing sticky roller and the second dust-removing sticky roller, thereby improving the quality of subsequent processing.
[0016] The additional aspects and advantages of the present utility model will be partially given in the following description, partially become obvious from the following description, or be understood through the practice of the present utility model. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] The present utility model will be further described below in conjunction with the drawings and embodiments;
[0018] Figure 1 It is a perspective view of a novel environmentally friendly high-performance synthetic leather base fabric pretreatment device of the present utility model;
[0019] Figure 2 It is a cross-sectional view of the ironing roller of a novel environmentally friendly high-performance synthetic leather base fabric pretreatment device of the present utility model;
[0020] Figure 3 It is a cross-sectional view of the installation rod of a novel environmentally friendly high-performance synthetic leather base fabric pretreatment device of the present utility model;
[0021] Figure 4 It is a schematic diagram of the internal installation structure of the mounting plate of a novel environmentally friendly and high-performance synthetic leather base fabric pretreatment device of the present utility model.
[0022] In the figure: 1, workbench; 2, base fabric roller; 3, first guide roller; 4, second guide roller; 5, mounting plate; 6, electric push rod; 7, first mounting bracket; 8, connecting pipe; 9, first bearing; 10, first air hole; 11, ironing roller; 12, second air hole; 13, steam generator; 14, steam hose; 15, mounting rod; 16, mounting groove; 17, drive motor; 18, threaded rod; 19, threaded block; 20, second bearing; 21, second mounting bracket; 22, first dust-removing sticky roller; 23, second dust-removing sticky roller; 24, static eliminator. Specific embodiments
[0023] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0024] Please refer to Figures 1-4 , the embodiments of the present utility model provide a technical solution: a novel environmentally friendly and high-performance synthetic leather base fabric pretreatment device, including a workbench 1, the upper end of the workbench 1 is fixedly connected with a mounting plate 5, the upper end of the mounting plate 5 is fixedly connected with an electric push rod 6, the lower end of the electric push rod 6 is fixedly connected with a first mounting bracket 7. By setting the electric push rod 6, the first mounting bracket 7 is driven to move, so as to facilitate the adjustment of the tension of the synthetic leather base fabric. The inside of the first mounting bracket 7 is fixedly connected with a connecting pipe 8, the outer side wall of the connecting pipe 8 is symmetrically fixedly connected with a first bearing 9, the outer ring of the first bearing 9 is fixedly connected with an ironing roller 11, a plurality of first air holes 10 are opened on the outer surface of the connecting pipe 8, a plurality of second air holes 12 are opened on the outer surface of the ironing roller 11, the upper end of the mounting plate 5 is fixedly connected with a steam generator 13, and one end of the steam generator 13 is fixedly connected with a steam hose 14. By setting the steam generator 13, the steam hose 14, the connecting pipe 8, the first bearing 9, the first air holes 10, the ironing roller 11, and the second air holes 12, the synthetic leather base fabric is ironed to improve the subsequent processing quality;
[0025] One side of the mounting plate 5 is fixedly connected with a mounting rod 15. An installation groove 16 is formed inside the mounting rod 15. A driving motor 17 is fixedly connected inside the installation groove 16. The output shaft of the driving motor 17 is fixedly connected with a threaded rod 18. A threaded block 19 is threadedly connected to the outer surface of the threaded rod 18. One side of the threaded block 19 is fixedly connected with a connecting column, and one side of the connecting column is fixedly connected with a second mounting bracket 21. By setting the driving motor 17, the threaded rod 18, and the threaded block 19, the first dust removal sticky roller 22 is driven to lift, which is convenient for fitting the surface of the synthetic leather base fabric for dust removal. The first dust removal sticky roller 22 is arranged inside the second mounting bracket 21, the second dust removal sticky roller 23 is arranged inside the mounting plate 5, and static eliminators 24 are symmetrically arranged inside the mounting plate 5. By setting the static eliminators 24, the static electricity on the surface of the synthetic leather base fabric is eliminated. Through the first dust removal sticky roller 22 and the second dust removal sticky roller 23, the dust on the surface of the synthetic leather base fabric is adhered and removed, improving the quality of subsequent processing.
[0026] One side of the workbench 1 is fixedly connected with a base fabric roller 2. One end of the steam hose 14 is fixedly connected with the connecting pipe 8. The lower end of the threaded rod 18 is fixedly connected with a second bearing 20, which facilitates the rotation of the threaded rod 18. The second bearing 20 is fixed to the bottom wall of the installation groove 16. One side of the threaded block 19 is slidably connected to the side wall of the installation groove 16. The first dust removal sticky roller 22 is located above the second dust removal sticky roller 23. One side of the workbench 1 is fixedly connected with a first guide roller 3, and one side of the workbench 1 is fixedly connected with a second guide roller 4 to guide the synthetic leather base fabric.
[0027] Working principle: When in use, the power is turned on. The synthetic leather base fabric passes between the two static eliminators 24. The static eliminator 24 is composed of a high-voltage power generator and a discharge electrode. Through the tip high-voltage corona discharge, the air is ionized into a large number of positive and negative ions, and then a large number of positive and negative ions are blown to the surface of the synthetic leather base fabric through the air outlet by the wind to neutralize the static electricity. The driving motor 17 is started. The driving motor 17 drives the threaded rod 18 to rotate. The threaded rod 18 drives the threaded block 19 to move. The threaded block 19 drives the second mounting bracket 21 to lift, and then drives the first dust removal sticky roller 22 to lift. The distance between the first dust removal sticky roller 22 and the second dust removal sticky roller 23 is adjusted according to the synthetic leather base fabric. Through the movement of the synthetic leather base fabric, the first dust removal sticky roller 22 and the second dust removal sticky roller 23 rotate to adhere and remove the dust on the surface of the synthetic leather base fabric. After dust removal, the steam generator 13 is started. The steam generator 13 passes the steam into the connecting pipe 8 through the steam hose 14. The steam enters the ironing roller 11 through the first air hole 10 of the connecting pipe 8 and is discharged through the second air hole 12 of the ironing roller 11. At the same time, through the movement of the synthetic leather base fabric, the ironing roller 11 rotates to iron the synthetic leather base fabric.
[0028] The embodiments of the present utility model have been described in detail above in conjunction with the accompanying drawings. However, the present utility model is not limited to the above embodiments, and various changes can be made without departing from the gist of the present utility model within the scope of knowledge possessed by those of ordinary skill in the relevant art.
Claims
1. A novel environmentally friendly and high-performance synthetic leather base fabric pretreatment device, including a workbench (1), characterized in that, The upper end of the workbench (1) is fixedly connected with a mounting plate (5). The upper end of the mounting plate (5) is fixedly connected with an electric push rod (6). The lower end of the electric push rod (6) is fixedly connected with a first mounting bracket (7). Inside the first mounting bracket (7), a connecting pipe (8) is fixedly connected. Symmetrically fixedly connected to the outer side wall of the connecting pipe (8) are first bearings (9). The outer ring of the first bearings (9) is fixedly connected with ironing rollers (11). A number of first air holes (10) are formed on the outer surface of the connecting pipe (8). A number of second air holes (12) are formed on the outer surface of the ironing rollers (11). The upper end of the mounting plate (5) is fixedly connected with a steam generator (13). One end of the steam generator (13) is fixedly connected with a steam hose (14). On one side of the mounting plate (5), a mounting rod (15) is fixedly connected. Inside the mounting rod (15), a mounting groove (16) is formed. Inside the mounting groove (16), a driving motor (17) is fixedly connected. The output shaft of the driving motor (17) is fixedly connected with a threaded rod (18). Threaded onto the outer surface of the threaded rod (18) is a threaded block (19). On one side of the threaded block (19), a connecting column is fixedly connected. On one side of the connecting column, a second mounting bracket (21) is fixedly connected. Inside the second mounting bracket (21), a first dust-removing sticky roller (22) is arranged. Inside the mounting plate (5), a second dust-removing sticky roller (23) is arranged. Symmetrically arranged inside the mounting plate (5) are static eliminators (24).
2. The pretreatment device for a new type of environmentally friendly and high-performance synthetic leather base fabric according to claim 1, characterized in that: On one side of the workbench (1), a base cloth roller (2) is fixedly connected.
3. A pretreatment device for a new type of environmentally friendly and high-performance synthetic leather base fabric according to claim 1, characterized in that: The steam hose (14) is fixedly connected with one end of the connecting pipe (8).
4. A pretreatment device for a novel environmentally friendly high-performance synthetic leather base fabric according to claim 1, characterized in that: The lower end of the threaded rod (18) is fixedly connected with a second bearing (20), and the second bearing (20) is fixed to the bottom wall of the mounting groove (16).
5. A pretreatment device for a novel environmentally friendly high-performance synthetic leather base fabric according to claim 1, characterized in that: One side of the threaded block (19) is slidably connected to the side wall of the mounting groove (16).
6. The pretreatment device for a novel environmentally friendly and high-performance synthetic leather base fabric according to claim 1, characterized in that: The first dust-removing sticky roller (22) is located above the second dust-removing sticky roller (23).
7. A pretreatment device for a new type of environmentally friendly and high-performance synthetic leather base fabric according to claim 1, characterized in that: On one side of the workbench (1), a first guide roller (3) is fixedly connected.
8. A pretreatment device for a new type of environmentally friendly and high-performance synthetic leather base fabric according to claim 1, characterized in that: On one side of the workbench (1), a second guide roller (4) is fixedly connected.