Anti-blocking device for slurry pump

By setting up water flushing pipelines and gas flushing pipelines upstream of the mud pump, using water flow dilution and air flow clearance, the problem of mud pump blockage is solved, the smooth mud delivery is achieved and the long life of the equipment is reduced, and the maintenance cost is reduced.

CN223062661UActive Publication Date: 2025-07-04宝武水务科技有限公司
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Patent Information

Application Number
CN202422218937.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-10
Publication Date
2025-07-04
Estimated Expiration
2034-09-10

AI Technical Summary

Technical Problem

During the sludge treatment process, mud pumps are prone to blockage of the water suction port due to the blockage of the mud pipe, which affects the smooth mud delivery and even damages the equipment, increasing maintenance costs.

Method used

The water flushing pipeline and gas flushing pipeline are set up upstream of the mud pump. The water flushing pipeline uses water flow to dilute the mud, and the gas flushing pipeline uses compressed air to clear the mud into the mud pipe to prevent blockage.

Benefits of technology

Effectively prevent mud inlet pipes and mud pumps from being blocked, ensure smooth mud delivery, extend the service life of mud pumps, and reduce maintenance costs.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223062661U_ABST
Patent Text Reader

Abstract

The utility model provides an anti-blocking device for a slurry pump. The anti-blocking device comprises a slurry pump; the mud pump is arranged on the mud inlet pipe; and the water flushing pipeline communicates with the mud inlet pipe, the water flushing pipeline is located in the upstream direction of the mud pump, and the water flushing pipeline dilutes mud in the mud inlet pipe through water flow. The mud inlet pipe and the mud pump can be prevented from being blocked, smooth mud conveying is guaranteed, the mud pump is prevented from being damaged due to blocking of the water suction opening, the service life of the mud pump is prolonged, and the mud pump has the advantages of being high in practicability and wide in application.
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Description

Technical Field

[0001] The utility model relates to the field of water treatment, in particular to a mud pump anti-blocking device. Background Art

[0002] The sewage treatment process often involves the treatment of sludge. The mud treatment system generally adopts the process of sludge pre-thickening tank → mud pump → thickening tank → plate and frame filter press → mud cake, that is, the sewage enters the sludge pre-thickening tank, and then the mud pump sends the mud discharged from the sludge pre-thickening tank to the thickening tank. After being treated in the thickening tank, the plate and frame filter press compresses it into mud cake to achieve the purpose of dehydration and volume reduction for subsequent transportation and treatment. Among them, mud pump is a popular concept of a broad pump, which mainly refers to a pump that can extract and transport non-clean water such as mud, sewage, slag slurry and other materials.

[0003] Sludge pre-thickening tanks are mostly horizontal flow type, and are equipped with a mud tank and a water inlet pipe. Sewage enters the sludge pre-thickening tank through the water inlet pipe. The mud tank is connected to multiple mud pumps through multiple mud inlet pipes. The oil and mud scraper trolley scrapes the mud at the bottom of the sludge pre-thickening tank into the mud tank, and then the mud is pumped into the thickening tank through the mud pump. In the area of ​​the mud tank close to the water inlet pipe, the mud concentration is low due to the impact of the water flow, so the mud concentration in the mud inlet pipe here is also low, and the mud pump connected to the mud inlet pipe will run smoothly; while in the area of ​​the mud tank far away from the water inlet pipe, the mud concentration is high, and the mud concentration in the mud inlet pipe here is also high, and the mud inlet pipe is often blocked. After opening the pipeline to dredge the mud inlet pipe, the mud pump encounters greater resistance due to the high mud concentration, which can also cause the mud pump to discharge mud poorly and slowly, and the mud accumulates at the water suction port of the mud pump, causing the water suction port of the mud pump to be blocked and the mud inlet pipe to be blocked again, and even causing damage to the mud pump, increasing maintenance costs. Utility Model Content

[0004] The utility model aims to provide a mud pump anti-blocking device, which can prevent the mud inlet pipe and the mud pump from being blocked, ensure smooth mud transportation, avoid damage to the mud pump due to blockage of the water suction port, increase the service life of the mud pump, and has the advantages of strong practicality and wide application.

[0005] In order to achieve the above object, the utility model provides a mud pump anti-blocking device, which includes:

[0006] Mud pumps;

[0007] A mud inlet pipe, wherein the mud pump is arranged on the mud inlet pipe;

[0008] A water flushing pipeline is communicated with the mud inlet pipe. The water flushing pipeline is located in the upstream direction of the mud pump. The water flushing pipeline uses water flow to dilute the mud in the mud inlet pipe.

[0009] Optionally, the mud pump anti-blocking device includes an air flushing pipeline, which is communicated with the mud inlet pipe. The air flushing pipeline is located in the upstream direction of the mud pump, and the air flushing pipeline uses compressed air to dredge the mud inlet pipe.

[0010] Optionally, the air flushing pipeline includes a main air pipe and a branch air pipe which are communicated. The branch air pipe is communicated with the mud inlet pipe, and the main air pipe is used to be communicated with a compressed air pipe network.

[0011] Optionally, a main air flushing valve is arranged on the main air pipe, and a first regulating valve with adjustable opening degree is arranged on the branch air pipe.

[0012] Optionally, a mud inlet valve is arranged on the mud inlet pipe, and the mud inlet valve is located at the inlet end of the mud pump.

[0013] Optionally, a first valve is arranged on the mud inlet pipe, and the first valve is located in the downstream direction of the mud pump.

[0014] Optionally, the water flushing pipeline includes a main water pipe and a branch water pipe which are communicated. The branch water pipe is communicated with the mud inlet pipe, and the main water pipe is used to be communicated with a water supply pipe network.

[0015] Optionally, a main water flushing valve is arranged on the main water pipe, and a second regulating valve with adjustable opening degree is arranged on the branch water pipe.

[0016] Optionally, the mud inlet pipe and the water flushing pipeline are steel pipes.

[0017] Optionally, the diameter of the branch water pipe is smaller than that of the mud inlet pipe.

[0018] With the above configuration, the mud pump anti-blocking device of the present utility model includes: a mud pump; a mud inlet pipe, on which the mud pump is arranged; a water flushing pipeline, which is communicated with the mud inlet pipe. The water flushing pipeline is located in the upstream direction of the mud pump, and the water flushing pipeline uses water flow to dilute the mud in the mud inlet pipe.

[0019] The present utility model is provided with a water flushing pipeline. When the mud is viscous, the water flushing pipeline injects pressurized water flow into the mud inlet pipe, so as to dilute the mud in the mud inlet pipe and the mud at the suction port of the mud pump, ensuring smooth mud transportation. The present utility model is also provided with an air flushing pipeline, and the air flushing pipeline uses compressed air to scour the mud inlet pipe, so as to dredge the mud inlet pipe regularly. To sum up, the mud pump anti-blocking device of the present utility model can prevent the mud inlet pipe and the mud pump from being blocked, ensure smooth mud transportation, avoid damage to the mud pump due to blockage of the suction port, increase the service life of the mud pump, and has the advantages of strong practicability and wide application. Description of the Drawings

[0020] Those of ordinary skill in the art should understand that the provided drawings are used to better understand the present utility model and do not constitute any limitation to the scope of the present utility model. Among them:

[0021] Figure 1 It is a schematic diagram of a mud pump anti-blocking device according to an embodiment of the present utility model.

[0022] Among them, the reference numerals are as follows:

[0023] 1 - Mud pump; 2 - Mud inlet pipe; 3 - Air flushing pipeline; 31 - Main air pipe; 311 - Total air flushing valve; 32 - Branch air pipe; 321 - First regulating valve; 4 - Water flushing pipeline; 41 - Main water pipe; 411 - Total water flushing valve; 42 - Branch water pipe; 421 - Second regulating valve; 5 - Water and air flushing pipeline; 51 - Third valve. Detailed implementation manners

[0024] In this article, unless otherwise specified, the terms "upper", "lower", "left", "right", "inner", "outer", "front", "rear", "top", "bottom", etc. are used to indicate the orientation or positional relationship based on the drawings, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation and operation, so it cannot be understood as a limitation to the present utility model.

[0025] The following will describe the detailed implementation manners of the present utility model in more detail with reference to the schematic diagrams. According to the following description, the advantages and features of the present utility model will be clearer. It should be noted that the drawings are all in a very simplified form and use non-precise scales, and are only used to conveniently and clearly assist in explaining the purpose of the embodiments of the present utility model.

[0026] The following will give a preferred embodiment of the present utility model in conjunction with the drawings and describe it in detail.

[0027] Figure 1 It is a schematic diagram of a mud pump anti-blocking device according to an embodiment of the present utility model. Please refer to Figure 1 , the embodiment of the present utility model provides a mud pump anti-blocking device, including a mud pump 1, a mud inlet pipe 2, a water flushing pipeline 4 and an air flushing pipeline 3. The mud inlet pipe 2 and the water flushing pipeline 4 can both be steel pipes. The mud pump 1 is arranged on the mud inlet pipe 2. It can be understood that the mud inlet pipe 2 is powered by the mud pump 1 to send the mud to the next process.

[0028] The water flushing pipeline 4 is connected to the mud inlet pipe 2. The water flushing pipeline 4 is located in the upstream direction of the mud pump 1, that is, along the direction of the mud inlet pipe 2. The water flushing pipeline 4 dilutes the mud in the mud inlet pipe 2 by using water flow. Further, the water flushing pipeline 4 includes a connected main water pipe 41 and a branch water pipe 42. The branch water pipe 42 is connected to the mud inlet pipe 2. Exemplarily, the diameter of the branch water pipe 42 is smaller than that of the mud inlet pipe 2. For example, the diameter of the mud inlet pipe 2 can be 150 mm, and the diameter of the branch water pipe 42 can be 20 mm. The main water pipe 41 is used to be connected to the water supply network. The water supply network can be, for example, the tap water network. The water pressure in the main water pipe 41 can be about 4 kilograms. A main water flushing valve 411 is provided on the main water pipe 41, and a second regulating valve 421 with adjustable opening degree is provided on the branch water pipe 42. The water pressure of the branch water pipe 42 can be adjusted by adjusting the opening degree of the second regulating valve 421.

[0029] The air flushing pipeline 3 is connected to the mud inlet pipe 2. The air flushing pipeline 3 is located in the upstream direction of the mud pump 1, that is, along the direction of the mud inlet pipe 2. The air flushing pipeline 3 dredges the mud inlet pipe 2 by using compressed air. Further, the air flushing pipeline 3 includes a connected main air pipe 31 and a branch air pipe 32. The branch air pipe 32 is connected to the mud inlet pipe 2. Exemplarily, the diameter of the branch air pipe 32 is smaller than that of the mud inlet pipe 2. For example, the diameter of the mud inlet pipe 2 can be 150 mm, and the diameter of the branch air pipe 32 can be 20 mm. The main air pipe 31 is used to be connected to the compressed air network. The pressure of the main air pipe 31 can be about 6 kilograms. A main air flushing valve 311 is provided on the main air pipe 31, and a first regulating valve 321 with adjustable opening degree is provided on the branch air pipe 32. The air pressure of the branch air pipe 32 can be adjusted by adjusting the opening degree of the first regulating valve 321.

[0030] It can be understood that a mud inlet valve 21 is provided on the mud inlet pipe 2. The mud inlet valve 21 is located at the inlet end of the mud pump 1, that is, the mud inlet valve 21 is close to or located at the suction port of the mud pump 1. And along the direction of the mud inlet pipe 2, the mud inlet valve 21 is located in the downstream direction of the air flushing pipeline 3 and in the downstream direction of the water flushing pipeline 4. When the mud inlet valve 21 is opened, the mud can enter the mud pump 1.

[0031] Preferably, a first valve 22 is provided on the mud inlet pipe 2, and the first valve 22 is located in the downstream direction of the mud pump 1, that is, along the direction of the mud inlet pipe 2, the first valve 22 is located in the downstream direction of the mud pump 1. A valve is provided in the downstream direction of the mud pump 1 to facilitate the control of mud flowing into the next process. Further, a second valve 23 is also provided on the mud inlet pipe 2. For example, the first valve 22 can be a manual switch valve, and the second valve 23 can be an electric switch valve. When the mud pump anti-blocking device is working, the first valve 22 remains in a normally open state, and the second valve 23 is opened and closed by remote control. When maintenance is required, the first valve 22 and the second valve 23 are both closed. The manual switch valve and the electric switch valve are provided at the same time to play a double insurance role. If the electric switch valve fails, the manual switch valve can continue to be used.

[0032] The valves mentioned in this embodiment can all be valves with reliable cutting function, such as ball valves.

[0033] Generally speaking, there are more than one mud inlet pipe 2. For example, the sludge pre-thickening tank is connected to the thickening tank through three mud inlet pipes 2. Accordingly, a mud pump 1 is provided on each mud inlet pipe 2. Each mud inlet pipe 2 can be connected to the water flushing pipeline 4 and the air flushing pipeline 3, or the water flushing pipeline 4 and the air flushing pipeline 3 can be connected only to the mud inlet pipe 2 at the location with higher mud concentration. Figure 1 That is, each mud inlet pipe 2 is connected to the water flushing pipeline 4 and the gas flushing pipeline 3, that is, three parallel water pipe branches 42 are connected to a water pipe main pipe 41, and the three water pipe branches 42 correspond to the three mud inlet pipes 2 one by one. Similarly, three parallel gas pipe branches 32 are connected to a gas pipe main pipe 31, and the three gas pipe branches 32 correspond to the three mud inlet pipes 2 one by one. The gas pipe branch 32 and the water pipe branch 42 can first intersect and then be connected to the mud inlet pipe 2. For example, the gas pipe branch 32 and the water pipe branch 42 intersect and enter the water-gas flushing pipeline 5, and the water-gas flushing pipeline 5 is then connected to the mud inlet pipe 2. The water-gas flushing pipeline 5 is provided with a third valve 51 for controlling opening and closing.

[0034] When feeding mud, the mud inlet valve 21, the first valve 22 and the second valve 23 are all kept open. When the mud feeding is blocked or the mud is viscous, open the main water flushing valve 411, the second regulating valve 421 and the third valve 51, and adjust the water pressure through the second regulating valve 421. Use the pressurized water flow to dilute the mud in the mud inlet pipe 2, so as to make the mud transportation smooth. At this time, the water flow flushes along the flow direction of the mud. The pressurized water flow can also backflush the mud inlet pipe. At this time, it is necessary to close the mud inlet valve 21, open the main water flushing valve 411, the second regulating valve 421 and the third valve 51. In this way, the water flow can flush against the flow direction of the mud. In this embodiment, the mud inlet pipe can be dredged and maintained regularly (the frequency can be kept at 1-2 times a week) with compressed air. Specifically, close the mud inlet valve 21, open the main air flushing valve 311, the first regulating valve 321 and the third valve 51, and make the compressed air flush against the flow direction of the mud to dredge and maintain the mud inlet pipe.

[0035] With the above configuration, the utility model is provided with a water flushing pipeline 4. When the mud is viscous, the water flushing pipeline 4 introduces the pressurized water flow into the mud inlet pipe 2, so as to dilute the mud in the mud inlet pipe 2 and the mud at the suction port of the mud pump 1, ensuring smooth mud transportation; the utility model is also provided with an air flushing pipeline 3. The air flushing pipeline 3 uses compressed air to conduct air flow flushing on the mud inlet pipe 2, so as to regularly dredge the mud inlet pipe 2. In summary, the mud pump anti-blocking device of the utility model can prevent the mud inlet pipe 2 and the mud pump 1 from being blocked, ensure smooth mud transportation, avoid damage to the mud pump 1 due to blockage of the suction port, increase the service life of the mud pump 1, and has the advantages of strong practicability and wide application.

[0036] It should be noted that the references to "an embodiment", "embodiment", "specific embodiment", "some embodiments", etc. in the specification only indicate that the described embodiment may include specific features, structures or characteristics. Moreover, such phrases do not necessarily refer to the same embodiment. In addition, when a specific feature, structure or characteristic is described in combination with an embodiment, whether or not it is explicitly described, it is within the knowledge scope of those skilled in the relevant art to implement such feature, structure or characteristic in combination with other embodiments.

[0037] It should be noted that the various embodiments in this specification are described in a progressive manner. The key points of each embodiment are the differences from other embodiments. The same or similar parts between the various embodiments can be referred to each other. For the system disclosed in the embodiment, since it corresponds to the method disclosed in the embodiment, the description is relatively simple. For the relevant parts, reference can be made to the description in the method part.

[0038] It should also be noted that although the present utility model has been disclosed above with preferred embodiments, the above embodiments are not intended to limit the present utility model. For any person skilled in the art, without departing from the scope of the technical solution of the present utility model, many possible changes and modifications can be made to the technical solution of the present utility model by using the technical content disclosed above, or it can be modified into equivalent embodiments with equivalent changes. Therefore, any simple modification, equivalent change and modification made to the above embodiments based on the technical essence of the present utility model without departing from the content of the technical solution of the present utility model still belong to the scope protected by the technical solution of the present utility model.

[0039] It should also be understood that unless otherwise specified or indicated, the terms "first", "second", "third", etc. in the specification are only used to distinguish the various components, elements, steps, etc. in the specification, rather than to represent the logical relationship or sequential relationship, etc. between the various components, elements, steps.

[0040] In addition, it should also be recognized that the terms described herein are only used to describe specific embodiments and are not used to limit the scope of the present utility model. It must be noted that the singular forms "a" and "an" used herein and in the appended claims include plural references unless the context clearly dictates otherwise. For example, a reference to "a step" or "a device" means a reference to one or more steps or devices and may include sub-steps and sub-devices. All conjunctions used should be understood in the broadest sense. Also, the word "or" should be understood to have the definition of logical "or", rather than the definition of logical "exclusive or", unless the context clearly dictates otherwise. In addition, the implementation of the methods and / or devices in the embodiments of the present utility model may include performing the selected tasks manually, automatically, or in combination.

Claims

1. A mud pump anti-blocking device, characterized in that, Comprising: A mud pump; A mud inlet pipe, on which the mud pump is arranged; A water flushing pipeline, which is communicated with the mud inlet pipe. The water flushing pipeline is located in the upstream direction of the mud pump, and the water flushing pipeline dilutes the mud in the mud inlet pipe by using water flow.

2. The mud pump anti-clogging device according to claim 1, characterized in that, The mud pump anti-blocking device comprises an air flushing pipeline, which is communicated with the mud inlet pipe. The air flushing pipeline is located in the upstream direction of the mud pump, and the air flushing pipeline dredges the mud inlet pipe by using compressed air.

3. The mud pump anti-blocking device according to claim 2, characterized in that, The air flushing pipeline comprises a main air pipe and an air pipe branch which are communicated. The air pipe branch is communicated with the mud inlet pipe, and the main air pipe is used for being communicated with a compressed air pipe network.

4. The mud pump anti-clogging device according to claim 3, characterized in that, A main air flushing valve is arranged on the main air pipe, and a first regulating valve with adjustable opening degree is arranged on the air pipe branch.

5. The mud pump anti-clogging device according to claim 1, characterized in that, A mud inlet valve is arranged on the mud inlet pipe, and the mud inlet valve is located at the inlet end of the mud pump.

6. The mud pump anti-blocking device according to claim 1, characterized in that, A first valve is arranged on the mud inlet pipe, and the first valve is located in the downstream direction of the mud pump.

7. The mud pump anti-blocking device according to claim 1, characterized in that, The water flushing pipeline comprises a main water pipe and a water pipe branch which are communicated. The water pipe branch is communicated with the mud inlet pipe, and the main water pipe is used for being communicated with a water supply pipe network.

8. The mud pump anti-blocking device according to claim 7, characterized in that, A main water flushing valve is arranged on the main water pipe, and a second regulating valve with adjustable opening degree is arranged on the water pipe branch.

9. The mud pump anti-clogging device according to claim 7, characterized in that, The diameter of the water pipe branch is smaller than the diameter of the mud inlet pipe.

10. The mud pump anti-blocking device according to claim 1, characterized in that, The mud inlet pipe and the water flushing pipeline are steel pipes.