Auxiliary filling device for non-metal pipe

By designing a non-metallic pipe auxiliary filling device for clamping brackets and clampers, the problem of exhausting non-metallic pipes before water pressure detection and adapting to different specifications and sizes is solved, the detection accuracy and pipe body protection are improved, and the accurate proportion of media components and effective clamping of pipe body are achieved.

CN223064933UActive Publication Date: 2025-07-04CHINA NAT HEAVY MACHINERY RES INSTCO
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Patent Information

Application Number
CN202422106858.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-29
Publication Date
2025-07-04
Estimated Expiration
2034-08-29

AI Technical Summary

Technical Problem

It is difficult for non-metallic pipes to effectively discharge air in the pipe body before water pressure detection, resulting in inaccurate media distribution ratio and reduced detection accuracy. At the same time, it is necessary to adapt to pipe filling of different specifications and sizes and protect the surface of the pipe body from damage.

Method used

A non-metallic tube auxiliary filling device is designed, including a clamping bracket and a clamping device. The clamping device consists of a clamping arm, a tiles and a lining plate. The non-metallic tube is clamped through the mating of the clamping arm and a tiles, so that it is placed vertically, and the lining plate is used to protect the surface of the tube body to adapt to the pipe body of different specifications and sizes.

Benefits of technology

It realizes effective exhaust of non-metallic pipes, ensures accurate media distribution ratio, improves the accuracy of water pressure detection and the protection of pipe bodies, and meets the filling needs of non-metallic pipes of different specifications and sizes.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the field of pipeline water pressure detection, and relates to a non-metal pipe auxiliary filling device which comprises a clamping support used for placing a non-metal pipe, and the non-metal pipe is placed in a vertical posture; the clamping device is installed on the clamping support, the clamping device at least comprises a power part and a clamping part, and the power part drives the clamping part to move so as to clamp or loosen the non-metal pipe. A non-metal pipe auxiliary filling device is suitable for experimental medium filling before auxiliary water pressure detection. According to the auxiliary filling device for the non-metal pipe, the non-metal pipe is mainly placed in the center of the interior of the clamping support, the multiple clamping devices are symmetrically installed on the clamping support, the non-metal oil gas pipe is clamped through the clamping devices to be vertically placed, an operator can conveniently fill a test medium, the exhaust effect of the pipe body is good, and the working efficiency is improved. And the water pressure detection quality of the non-metal oil-gas pipe is improved.
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Description

Technical Field

[0001] The utility model belongs to the field of pipeline water pressure detection, and particularly relates to a non-metal pipe auxiliary filling device. Background Art

[0002] Before the water pressure detection of non-metal pipes, it is usually necessary to fill specific test media in the pipe body, including clear water, diesel oil, crude oil, H2S, CO2, N2, etc. If the non-metal pipe is placed horizontally or obliquely, due to the inherent structure of the pipe head, a part of the air will remain at the pipe head and cannot be discharged, which makes it impossible for researchers to mix according to the medium composition set by the experiment. Moreover, when the non-metal pipe is subjected to long-term water pressure detection, the remaining air will also affect the pressure control accuracy of the water pressure detection. At the same time, due to the different specifications and sizes of the non-metal pipes to be measured, auxiliary filling equipment is also required to meet the filling of non-metal pipes with different specifications and sizes; during filling, the surface of the pipe body also needs to be protected to avoid scratching the pipe body and affecting the detection quality. Content of the Utility Model

[0003] The purpose of the utility model is to provide a non-metal pipe auxiliary filling device to overcome the above technical defects.

[0004] To solve the above technical problems, the utility model provides a non-metal pipe auxiliary filling device, including:

[0005] A clamping bracket for placing a non-metal pipe, and the non-metal pipe is placed in a vertical posture;

[0006] A clamp, installed on the clamping bracket, and the clamp at least includes a power part and a clamping part, and the power part drives the clamping part to move to clamp or loosen the non-metal pipe.

[0007] According to a non-metal pipe auxiliary filling device, the clamping part includes:

[0008] A clamping arm, which is installed through the clamping bracket;

[0009] A clamping tile, fixed to the distal end of the clamping arm, and the arc of the clamping tile conforms to the pipe wall of the non-metal pipe.

[0010] According to a non-metal pipe auxiliary filling device, the clamping part further includes:

[0011] A lining plate, which is detachably and fixedly connected to the clamping tile, and the lining plate is a curved plate, and its curved surface closely adheres to the pipe wall of the non-metal pipe.

[0012] According to a non-metal pipe auxiliary filling device, the lining plate is made of an elastic material; and / or, the lining plate has at least two parallel and opposite arc surfaces, and the radian of the two arc surfaces is the same, which are the first arc surface and the second arc surface respectively;

[0013] The first arc surface is closely attached to the clamping tile;

[0014] The second arc surface is covered with an elastic material and is closely attached to the pipe wall of the non-metal pipe.

[0015] According to a non-metal pipe auxiliary filling device, the clamping arm at least includes:

[0016] The first arm, and the clamping tile is fixed at the distal end of the first arm;

[0017] The second arm, the proximal end of the first arm forms a stepped shaft along the axial direction after diameter reduction, an external thread is provided on the outer surface of the second arm, and the power part is sleeved on the second arm.

[0018] According to a non-metal pipe auxiliary filling device, the power part includes:

[0019] The panel is fixed to the clamping bracket, a round hole for the clamping arm to pass through is provided on the panel, and the distal end of the round hole is a round counterbore;

[0020] The sleeve is inserted into the round hole of the panel, a circular boss is formed by the distal end barrel mouth of the sleeve extending radially to be fitted into the round counterbore of the panel, an internal thread is provided on the inner barrel wall of the sleeve, and an external thread is provided on the proximal end of the outer barrel wall. Among them, the sleeve and the clamping arm are screwed together;

[0021] The handwheel is sleeved and screwed to the external thread of the sleeve through the internal thread;

[0022] The locking nut is screwed to the external thread of the sleeve.

[0023] According to a non-metal pipe auxiliary filling device, the power part further includes:

[0024] The spacer ring is sleeved on the sleeve, and the spacer ring is arranged between the panel and the handwheel.

[0025] According to a non-metal pipe auxiliary filling device, a spacer ring is formed by the proximal end round hole opening of the panel extending axially;

[0026] The handwheel is seated on the proximal end of the spacer ring.

[0027] According to a non-metal pipe auxiliary filling device, the outer barrel wall of the sleeve is divided into a threaded section and a smooth section;

[0028] The length of the threaded section should at least meet the installation requirements of the handwheel and the locking nut.

[0029] The spacer ring and the panel are sleeved on the smooth section.

[0030] According to a non-metallic pipe auxiliary filling device, the clamping bracket is provided with a plurality of mounting holes from top to bottom to facilitate the fixation of the clamp at different heights, and a plurality of the clamps are symmetrically mounted on the clamping bracket around the non-metallic pipe.

[0031] The non-metallic pipe auxiliary filling device provided by the present utility model is applicable to the auxiliary filling of experimental media before the water pressure test. The non-metallic pipe auxiliary filling device mainly places the non-metallic pipe at the center inside the clamping bracket, and a plurality of clamps are symmetrically mounted on the clamping bracket. The non-metallic oil and gas pipe is clamped by the clamps to be vertically placed, which is convenient for the operator to fill the test medium. The exhaust effect of the pipe body is good, which helps to improve the quality of the water pressure test of the non-metallic oil and gas pipe.

[0032] To make the above content of the present utility model more obvious and understandable, the following specifically provides preferred embodiments and, in conjunction with the accompanying drawings, makes a detailed description as follows. Description of the Drawings

[0033] Figure 1 is the front view of the non-metallic pipe auxiliary filling device.

[0034] Figure 2 is the structural schematic diagram of the clamp.

[0035] Figure 3 is the top view of the non-metallic pipe auxiliary filling device.

[0036] Figure 4 is the side view of the non-metallic pipe auxiliary filling device.

[0037] Description of the Reference Numerals:

[0038] 100. Clamp; 110. Power unit; 111. Panel; 112. Sleeve; 113. Handwheel; 114. Locking nut; 115. Spacer ring; 120. Clamping part; 121. Clamping arm; 122. Clip tile; 123. Liner.

[0039] 200. Clamping bracket;

[0040] 300. Non-metallic pipe;

[0041] 400. Base. Detailed Embodiments

[0042] The following specific embodiments illustrate the implementation manners of the present utility model. Those skilled in the art can easily understand other advantages and effects of the present utility model from the content disclosed in this specification.

[0043] It should be noted that in the present utility model, the up, down, left, and right in the figures are regarded as the up, down, left, and right of the non-metal pipe auxiliary filling device described in this specification.

[0044] Now, exemplary embodiments of the present utility model will be introduced with reference to the accompanying drawings. However, the present utility model can be implemented in many different forms and is not limited to the embodiments described herein. These embodiments are provided to disclose the present utility model in detail and completely, and to fully convey the scope of the present utility model to those skilled in the art. The terms in the exemplary embodiments shown in the drawings are not limitations on the present utility model. In the drawings, the same unit / element is denoted by the same reference numeral.

[0045] Unless otherwise specified, the terms (including scientific and technical terms) used herein have the ordinary meaning understood by those skilled in the art. Additionally, it can be understood that the terms defined in the commonly used dictionary should be understood to have a meaning consistent with the context of their related fields, and should not be understood as idealized or overly formal meanings.

[0046] In addition, the terms "distal end" and "proximal end" mainly refer to the operator as the main reference. That is, the end close to the operator or far from the object to be operated can be considered as the "proximal end", while the end far from the operator or close to the object to be operated can be considered as the "distal end".

[0047] This embodiment relates to a non-metal pipe auxiliary filling device. Among them, the non-metal pipe can be a non-metal oil and gas pipe or a non-metal pipe in other fields. In this embodiment, the non-metal oil and gas pipe is mainly used for demonstration.

[0048] Please refer to Figure 1 , the non-metal pipe auxiliary filling device of this embodiment includes a gripper 100 and a clamping bracket 200.

[0049] The clamping bracket 200 is used to place the non-metal pipe 300, and the non-metal pipe 300 is placed in a vertical posture. As Figure 1 shown, the non-metal pipe 300 is placed at the center of the clamping bracket 200, and its function is to provide support for the multiple grippers 100 to symmetrically clamp the non-metal pipe 300.

[0050] In some embodiments, please combine Figure 1 , 3, 4. The clamping bracket 200 is a welded frame, mainly formed by welding channel steels into a rectangular frame, with three short channel steels lapped in the middle, so that the clamping bracket 200 forms a frame structure to enhance the overall rigidity. There is a rectangular bottom plate at the bottom of the frame, and four small rib plates are provided between the frame and the bottom plate. The clamping bracket 200 is connected to the bottom plate and the base 400 by screws. Two rectangular steel plates are also welded on the surface of the frame of the clamping bracket 200, and light holes are opened in the rectangular steel plates at a certain interval for assembling the gripper 100.

[0051] The base 400 is a frame welded by rectangular channel steels, with rectangular steel plates welded on the upper and lower end faces, and threaded holes are opened in the rectangular steel plates at a certain interval for assembling the clamping bracket 200. Four rectangular plates with through holes are also welded near the base 400 for hoisting and positioning.

[0052] Please refer to Figure 4 , the clamping bracket 200 is provided with a plurality of mounting holes from top to bottom to be suitable for fixing the gripper 100 at different heights, and a plurality of grippers 100 are symmetrically installed on the clamping bracket 200 around the non-metallic pipe 300. That is, according to the length of the non-metallic pipe 300, a plurality of grippers 100 can be installed at different heights of the clamping bracket 200.

[0053] Therefore, in this embodiment, the non-metallic pipe auxiliary filling device can adapt to the filling of non-metallic pipes 300 of different specifications. When it is necessary to fill oil and gas pipes of different sizes and specifications, first, according to the length of the oil and gas pipe, the gripper 100 is installed at different hole positions of the clamping bracket 200 corresponding to the length of the oil and gas pipe, as Figure 4 shown. Then, according to the pipe diameter, the clamping bracket 200 is adjusted to a position close to the outer diameter of the oil and gas pipe and the base 400 of the clamping bracket 200 is fixed by screws, and finally the oil and gas pipe is fixed by the gripper 100.

[0054] Please refer to Figure 2 , the gripper 100 is installed on the clamping bracket 200. The gripper 100 at least includes a power part 110 and a clamping part 120, and the power part 110 drives the clamping part 120 to move to clamp or release the non-metallic pipe 300.

[0055] Start the power part 110, and the power part 110 can drive the clamping part 120 to gradually approach and clamp or disengage and release the non-metallic pipe 300 along the radial direction. When approaching and clamping the non-metallic pipe 300, the clamping part 120 realizes clamping and fixing the oil and gas pipe (non-metallic pipe 300) in the vertically placed state. At this time, the operator can fill the test medium.

[0056] Please continue to refer to Figure 2, the clamping part 120 includes a clamping arm 121 and a clamping tile 122. Among them, the clamping arm 121 is installed through the clamping bracket 200; the clamping tile 122 is fixed to the distal end of the clamping arm 121, and the arc of the clamping tile 122 conforms to the pipe wall of the non-metal pipe 300. The power part 110 drives the clamping arm 121 to move along the Figure 1 horizontal direction shown, and the clamping arm 121 carries the clamping tile 122 to gradually approach and clamp the non-metal pipe 300.

[0057] The clamping tile 122 is selected to be close to the non-metal pipe 300 to increase the contact area and clamp the non-metal pipe 300 with a stable clamping force.

[0058] In addition, in some embodiments, as Figure 1 shown, two sets of clamps 100 are symmetrically distributed on the clamping bracket 200, and the two clamps 100 in each group are symmetrically arranged with respect to the axial center line of the non-metal pipe 300.

[0059] In some embodiments, the clamping part 120 further includes a lining plate 123. The lining plate 123 is detachably and fixedly connected to the clamping tile 122, and the lining plate 123 is a curved plate, and its curved surface closely adheres to the pipe wall of the non-metal pipe 300. The lining plate 123 is arranged between the clamping tile 122 and the non-metal pipe 300, and the lining plate 123 is connected to the clamping tile 122 by screws, which can facilitate replacement after damage.

[0060] The clamping tile 122 is a steel plate with a circular arc curved surface, and four threaded holes are opened around the steel plate; screw counterbores are evenly distributed around the lining plate 123, and the lining plate 123 is connected to the clamping tile 122 by screws through the counterbores.

[0061] In some embodiments, the lining plate 123 is made of an elastic material.

[0062] And / or, the lining plate 123 has at least two parallel and opposite arc surfaces, and the arcs of the two arc surfaces are the same, which are the first arc surface and the second arc surface respectively. Among them, the first arc surface closely adheres to the clamping tile 122, and the second arc surface is covered with an elastic material and closely adheres to the pipe wall of the non-metal pipe 300.

[0063] The above-mentioned elastic material can be a polyurethane material, and the lining plate 123 made of polyurethane material can effectively avoid scratching the surface of the oil and gas pipe when clamping.

[0064] Such as Figure 2As shown, the clamping arm 121 includes at least a first arm and a second arm. Among them, the clamping tile 122 is fixed to the distal end of the first arm; the proximal end of the first arm extends axially to form a stepped shaft after diameter reduction, and an external thread is provided on the outer surface of the second arm, and the power unit 110 is sleeved on the second arm. That is, the first arm is a smooth large-diameter shaft, and the second arm is a threaded rod with a small diameter shaft. Such a design can not only achieve the installation of the power unit 110 and the axial movement of the clamping arm 121, but also save materials in the manufacturing stage.

[0065] In addition, the stepped shaft type clamping arm 121 can also play a role in limiting its movement.

[0066] In some embodiments, the clamping arm 121 can also be a through-threaded rod.

[0067] Please continue to refer to Figure 2 , the power unit 110 includes a panel 111, a sleeve 112, a handwheel 113 and a locking nut 114.

[0068] The panel 111 is fixed to the clamping bracket 200. The panel 111 is provided with a circular hole for the clamping arm 121 to pass through, and the distal end of the circular hole is a circular counterbore. The panel 111 is fixed to the clamping bracket 200 by bolts, and its purpose is to provide support for the rotation of the sleeve 112, the handwheel 113 and the locking nut 114.

[0069] The sleeve 112 is inserted into the circular hole of the panel 111. The distal end of the sleeve 112 extends radially to form a circular boss to fit and install in the circular counterbore of the panel 111. Its purpose is to limit the axial movement of the sleeve 112 and ensure that the sleeve 112 rotates in the circular hole of the panel 111. The inner wall of the sleeve 112 is provided with an internal thread, and the proximal end of the outer wall is provided with an external thread. Among them, the sleeve 112 and the clamping arm 121 are screwed together, that is, the internal thread of the sleeve 112 is screwed onto the external thread of the clamping arm 121.

[0070] The handwheel 113 is sleeved and screwed onto the external thread of the sleeve 112 through an internal thread. Rotating the handwheel 113 can control the clamping force of the gripper 100 on the oil and gas pipe.

[0071] The locking nut 114 is screwed onto the external thread of the sleeve 112.

[0072] The sleeve 112 can be restricted within the panel 111 by the locking nut 114 and the handwheel 113. Rotating the handwheel 113, the handwheel 113 drives the sleeve 112 to rotate. At this time, the clamping arm 121 moves axially along it, gradually approaching and clamping or disengaging and loosening the non-metallic pipe 300.

[0073] In some embodiments, the power unit 110 further includes a spacer ring 115, which is fixedly sleeved on the sleeve 112, and the spacer ring 115 is arranged between the panel 111 and the handwheel 113.

[0074] In some embodiments, the proximal circular hole of the panel 111 extends axially to form a spacer ring 115, and the handwheel 113 is seated on the proximal end of the spacer ring 115.

[0075] That is to say, the spacer ring 115 can be integral with the panel 111 or separable. Its function is to space the handwheel 113 and the panel 111 apart, leaving a certain operating space for the operator to rotate the handwheel 113.

[0076] Please continue to refer to Figure 2 , the outer cylindrical wall of the sleeve 112 is divided into a threaded section and a smooth section. The length of the threaded section is at least sufficient for the installation of the handwheel 113 and the locking nut 114. The spacer ring 115 and the panel 111 are sleeved on the smooth section. The outer diameter of the external thread of the threaded section is smaller than the outer diameter of the cylindrical surface of the smooth section, and the outer diameter of the smooth cylindrical surface is smaller than the outer diameter of the circular boss.

[0077] In some embodiments, the panel 111 is a welded part, which is formed by welding a rectangular steel plate and a steel pipe. The steel pipe is welded at the center position of the upper end face of the steel plate, and the diameter of the steel pipe is slightly larger than the outer diameter of the smooth cylindrical surface of the sleeve 112. Four through holes are distributed around the rectangular steel plate, and a circular counterbore is opened on the lower end face of the steel plate, which can be matched with the circular boss of the sleeve 112 for positioning.

[0078] The installation method of the non-metal pipe auxiliary filling device is as follows:

[0079] Insert the sleeve 112 into the installation hole of the panel 111 so that the circular boss of the sleeve 112 is matched with the circular counterbore of the panel 111; install the handwheel 113 at the external thread of the sleeve 112 and fix it with the locking nut 114. At this time, when the handwheel 113 is rotated, the sleeve 112 rotates in the same direction; connect the polyurethane lining plate 123 and the clamping tile 122 with an internal hexagonal screw; align the external threaded rod of the clamping arm 121 with the internal thread on the side of the circular boss of the sleeve 112, and rotate the handwheel 113 to make the clamping arm 121 penetrate through the sleeve 112; install the assembly of the gripper 100 through the through hole on the panel 111 and connect it to the clamping bracket 200 with bolts.

[0080] The usage method of the non-metal pipe auxiliary filling device is as follows:

[0081] Adjust the installation height of the gripper 100 to the upper and lower end positions of the oil and gas pipe and symmetrically fix it on the clamping bracket 200; control the installation spacing of the clamping bracket 200 at a position slightly larger than the outer diameter of the non-metal oil and gas pipe and fix the clamping bracket 200 on the base 400; place the non-metal oil and gas pipe between the two clamping brackets 200; rotate the handwheels 113 of the 4 grippers 100 in sequence to make the clamping arms 121 move forward, and finally make the lining plate 123 press the oil and gas pipe tightly. At this time, the oil and gas pipe is in a vertically fixed state, waiting for the filling of the experimental medium.

[0082] In this embodiment, the distance between the clamping brackets 200 is changed to meet the filling of experimental media for non-metallic oil and gas pipes of different specifications. The clamping tiles 122 with polyurethane liners 123 can effectively protect the surface quality of the oil and gas pipes. The non-metallic oil and gas pipes are clamped by the grippers 100 and placed vertically, which is convenient for the operator to fill the test media and has a good exhaust effect, helping to improve the quality of the hydrostatic test of non-metallic oil and gas pipes.

[0083] Those of ordinary skill in the art can understand that the above embodiments are specific embodiments for implementing the present utility model, and in actual applications, various changes can be made in form and details without departing from the spirit and scope of the present utility model.

Claims

1. A non-metallic pipe auxiliary filling device, characterized in that, Comprising: A clamping bracket (200) for placing a non-metallic pipe (300), and the non-metallic pipe (300) is placed in a vertical posture; A clamp (100) installed on the clamping bracket (200), and the clamp (100) at least includes a power part (110) and a clamping part (120), and the power part (110) drives the clamping part (120) to move to clamp or loosen the non-metallic pipe (300).

2. The non-metal pipe auxiliary filling device according to claim 1, wherein, The clamping part (120) includes: A clamping arm (121) which is installed through the clamping bracket (200); A clamping tile (122) fixed to the distal end of the clamping arm (121), and the arc of the clamping tile (122) conforms to the pipe wall of the non-metallic pipe (300).

3. The non-metal pipe auxiliary filling device according to claim 2, wherein The clamping part (120) further includes: A lining plate (123) which is detachably and fixedly connected to the clamping tile (122), and the lining plate (123) is a curved plate, and its curved surface closely adheres to the pipe wall of the non-metallic pipe (300).

4. The non-metallic pipe auxiliary filling device according to claim 3, wherein, The lining plate (123) is made of an elastic material; and / or, the lining plate (123) has at least two parallel and opposite arc surfaces, and the arcs of the two arc surfaces are the same, which are a first arc surface and a second arc surface respectively; The first arc surface closely adheres to the clamping tile (122); The second arc surface is covered with an elastic material and closely adheres to the pipe wall of the non-metallic pipe (300).

5. The non-metal pipe auxiliary filling device according to claim 2, wherein, The clamping arm (121) at least includes: A first arm, and the clamping tile (122) is fixed to the distal end of the first arm; A second arm, the proximal end of the first arm forms a stepped shaft after diameter reduction and extends axially, and an external thread is provided on the outer surface of the second arm, and the power part (110) is sleeved on the second arm.

6. The non-metal pipe auxiliary filling device according to claim 5, characterized in that, The power part (110) includes: A panel (111) fixed to the clamping bracket (200), and a round hole for the clamping arm (121) to pass through is opened on the panel (111), and the distal end of the round hole is a round counterbore; A sleeve (112) inserted into the round hole of the panel (111), and a circular boss is formed by the distal end barrel mouth of the sleeve (112) extending radially to be fitted into the round counterbore of the panel (111) in a matching manner. An internal thread is provided on the inner barrel wall of the sleeve (112), and an external thread is provided at the proximal end of the outer barrel wall. Among them, the sleeve (112) and the clamping arm (121) are screwed together; A handwheel (113) is screwed and sleeved on the external thread of the sleeve (112) through an internal thread; A lock nut (114) is screwed on the external thread of the sleeve (112).

7. The non-metal pipe auxiliary filling device according to claim 6, characterized in that, The power part (110) further includes: A spacer ring (115) sleeved on the sleeve (112), and the spacer ring (115) is arranged between the panel (111) and the handwheel (113).

8. The non-metal pipe auxiliary filling device according to claim 6, characterized in that, The proximal round hole opening of the panel (111) extends axially to form a spacer ring (115); The handwheel (113) is seated on the proximal end of the spacer ring (115).

9. The non-metallic pipe auxiliary filling device according to claim 7 or 8, characterized in that, The outer barrel wall of the sleeve (112) is divided into a threaded section and a smooth section; The length of the threaded section at least satisfies the installation of the handwheel (113) and the lock nut (114); The spacer ring (115) and the panel (111) are sleeved on the smooth section.

10. The non-metal pipe auxiliary filling device according to claim 1, characterized in that, The clamping bracket (200) is provided with a plurality of mounting holes from top to bottom to be suitable for fixing the gripper (100) at different heights, and a plurality of the grippers (100) are symmetrically mounted on the clamping bracket (200) around the non-metallic pipe (300).