Glass detection equipment
By designing automated glass detection equipment, using UV light sources and laser detection modules to realize automatic glass detection, solving the problems of low manual detection efficiency and safety, and improving detection efficiency and safety.
Patent Information
- Application Number
- CN202422083209.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-26
- Publication Date
- 2025-07-04
- Estimated Expiration
- 2034-08-26
AI Technical Summary
In the prior art, glass detection efficiency is low, and manual detection can easily lead to glass contamination, breakage and injury to staff.
A glass detection device including a box, a conveyor belt, a bracket, a first optical detection module and a second optical detection module is designed, and the flatness, finish, thickness and edge damage of the glass are detected by a UV light source and a laser to realize automated detection.
It improves detection efficiency, reduces the possibility of secondary pollution and damage of glass, and reduces the labor intensity and risk of injury of staff.
Smart Images

Figure CN223065144U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the technical field of glass production, and particularly to a glass detection device. Background Art
[0002] After semiconductor packaging glass is ground and cleaned, it is usually necessary to detect the finished glass products. The detection items include light transmittance, surface flatness, and whether the edges are damaged. In the prior art, the detection of batch glass is usually realized by the staff in a single-piece sampling inspection method. Manual detection not only has the problem of slow detection efficiency, but also easily causes many problems such as secondary pollution of ultra-clean glass, easy breakage of ultra-thin glass, and injury to the staff caused by glass breakage during the detection process. Summary of the Utility Model
[0003] Based on this, it is necessary to provide a glass detection device to solve the technical problems such as glass pollution, glass breakage, and staff injury easily caused by manual detection in the prior art.
[0004] To achieve the above object, this application provides a glass detection device, which includes:
[0005] A box body, forming a detection space, and an inlet and an outlet are respectively arranged at opposite ends of the detection space in the horizontal direction;
[0006] A conveyor belt, used to convey the glass from the inlet to the outlet;
[0007] A bracket, arranged on the conveyor belt, and the glass is arranged on the bracket in the vertical direction;
[0008] A first optical detection module, including a UV light source module and an optical signal receiving module arranged in the detection space. The UV light source module and the optical signal receiving module are respectively arranged on opposite sides of the conveyor belt. The light emitted by the UV light source module is perpendicular to the plate surface of the glass, and the optical signal receiving module detects the flatness and smoothness of the glass by receiving the light transmitted through the glass;
[0009] A second optical detection module, arranged directly above the conveyor belt, and the second optical detection module detects the thickness and edge breakage degree of the glass by laser; and
[0010] A control module, communicatively connected to the conveyor belt, the first optical detection module, and the second optical detection module respectively.
[0011] Optionally, the conveyor belt is provided with multiple operating speeds.
[0012] Optionally, the conveyor belt is provided with anti-slip patterns.
[0013] Optionally, the glass is circular.
[0014] Optionally, a rotating mechanism for rotating the glass is provided on the bracket. The rotating mechanism includes:
[0015] Two rollers rotatably mounted on the bracket, with the bottom of the glass resting on the two rollers; and
[0016] At least one rotation driving mechanism for driving the rollers to rotate so as to drive the glass to rotate.
[0017] Optionally, the rollers are made of an elastic material.
[0018] Optionally, the control module includes:
[0019] A first optoelectronic signal processor electrically connected to the optical signal receiving module; and
[0020] A second optoelectronic signal processor electrically connected to the second optical detection module.
[0021] Optionally, the control module further includes a display screen, and the display screen is communicatively connected to the first optoelectronic signal processor and the second optoelectronic signal processor respectively.
[0022] Optionally, the display screen is disposed on the outer side surface of the box body.
[0023] Optionally, the box body is a clean box.
[0024] The beneficial effects of the glass detection device provided by this application are as follows: Compared with the prior art, the glass detection device of this application includes a box body, a conveyor belt, a bracket, a first optical detection module, a second optical detection module, and a control module. The conveyor belt conveys the glass from the entrance of the box body to the exit of the box body. The glass is vertically arranged on the bracket on the conveyor belt. The UV light source module and the optical signal receiving module of the first optical detection module are respectively disposed on opposite sides of the conveyor belt. The light emitted by the UV light source module is perpendicular to the plate surface of the glass. The optical signal receiving module detects the flatness and smoothness of the glass by receiving the light transmitted through the glass. The second optical detection module directly above the conveyor belt detects the thickness and edge breakage degree of the glass by laser. Through the mutual cooperation of the first optical detection module and the second optical detection module, the automatic detection of the glass is realized, the detection efficiency is improved, the possibility of the glass being secondarily contaminated is reduced, the possibility of the glass being damaged during the detection is reduced, the labor intensity of the staff is reduced, and the possibility of the staff being injured is reduced. Description of the Drawings
[0025] To more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the accompanying drawings required in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only some embodiments of the present application. For those of ordinary skill in the art, without creative efforts, other accompanying drawings can be obtained based on these drawings.
[0026] Figure 1 Internal structure schematic diagram of the glass detection device provided by the embodiment of the present application Figure 1 ;
[0027] Figure 2 Internal structure schematic diagram of the glass detection device provided by the embodiment of the present application Figure 2 。
[0028] Explanation of reference numerals:
[0029] 1. Box body; 110. Detection space; 120. Entrance; 130. Exit;
[0030] 2. Conveyor belt;
[0031] 3. Bracket;
[0032] 4. First optical detection module; 410. UV light source module; 420. Optical signal receiving module;
[0033] 5. Second optical detection module;
[0034] 6. Control module; 610. First optoelectronic signal processor; 620. Second optoelectronic signal processor; 630. Display screen;
[0035] 7. Rotating mechanism; 710. Roller; 720. Rotation driving mechanism;
[0036] 8. Glass. Detailed implementation manners
[0037] To make the above objects, features, and advantages of the present application more obvious and understandable, the following will provide a detailed description of the specific implementation manners of the present application in conjunction with the accompanying drawings. Many specific details are set forth in the following description to fully understand the present application. However, the present application can be implemented in many other ways different from those described herein. Those skilled in the art can make similar improvements without departing from the connotation of the present application. Therefore, the present application is not limited by the specific embodiments disclosed below.
[0038] In the description of the present application, it should be understood that the orientation or positional relationship indicated by terms such as "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as a limitation on the present application.
[0039] In addition, the terms "first" and "second" are only used for descriptive purposes and should not be construed as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, features defined with "first" and "second" may explicitly or implicitly include at least one such feature. In the description of the present application, the meaning of "a plurality" is at least two, such as two, three, etc., unless otherwise specifically and clearly defined.
[0040] In the present application, unless otherwise clearly specified and limited, terms such as "mounted", "connected", "coupled", "fixed", etc. shall be understood in a broad sense. For example, it may be a fixed connection, a detachable connection, or integrated; it may be a mechanical connection or an electrical connection; it may be directly connected or indirectly connected through an intermediate medium, and it may be the internal communication of two elements or the interaction relationship between two elements, unless otherwise clearly limited. For those of ordinary skill in the art, the specific meanings of the above terms in the present application can be understood according to specific circumstances.
[0041] In the present application, unless otherwise clearly specified and limited, the first feature being "on" or "under" the second feature may be that the first and second features are in direct contact, or the first and second features are indirectly in contact through an intermediate medium. Moreover, the first feature being "above", "over" and "on top of" the second feature may be that the first feature is directly above or obliquely above the second feature, or merely indicates that the first feature has a higher horizontal height than the second feature. The first feature being "under", "beneath" and "underneath" the second feature may be that the first feature is directly below or obliquely below the second feature, or merely indicates that the first feature has a lower horizontal height than the second feature.
[0042] It should be noted that when an element is referred to as being "fixed to" or "disposed on" another element, it can be directly on the other element or there may also be an intermediate element. When an element is considered to be "connected to" another element, it can be directly connected to the other element or there may be an intermediate element at the same time. The terms "vertical", "horizontal", "upper", "lower", "left", "right" and similar expressions used herein are for illustrative purposes only and do not represent the only implementation.
[0043] Embodiments of the present application provide a glass detection device. Please refer to Figure 1 and Figure 2 , the glass detection device includes a box body 1, a conveyor belt 2, a bracket 3, a first optical detection module 4, a second optical detection module 5 and a control module 6. The box body 1 forms a detection space 110. Opposite ends of the detection space 110 in the horizontal direction are respectively provided with an inlet 120 and an outlet 130; the conveyor belt 2 is used to convey the glass 8 from the inlet 120 to the outlet 130; the bracket 3 is arranged on the conveyor belt 2, and the glass 8 is arranged on the bracket 3 in the vertical direction; the first optical detection module 4 includes a UV light source module 410UV and a light signal receiving module 420 arranged in the detection space 110. The UV light source module 410UV and the light signal receiving module 420 are respectively arranged on opposite sides of the conveyor belt 2. The light emitted by the UV light source module 410UV is perpendicular to the plate surface of the glass 8. The light signal receiving module 420 detects the flatness and smoothness of the glass 8 by receiving the light transmitted through the glass 8; the second optical detection module 5 is arranged directly above the conveyor belt 2. The second optical detection module 5 detects the thickness of the glass 8 and the edge breakage degree of the glass 8 by laser; the control module 6 is respectively communicatively connected to the conveyor belt 2, the first optical detection module 4 and the second optical detection module 5.
[0044] For the first optical detection module 4, the UV light source module 410UV emits ultraviolet light perpendicular to the plate surface of the glass 8 on one side of the glass 8. The light signal receiving module 420 includes a plurality of photoelectric signal receivers arranged in an array on the other side of the glass 8. If the glass 8 is flat and the plate surface is not damaged, the path of the ultraviolet light transmitted through the glass 8 will not change, and the ultraviolet light received by each photoelectric signal receiver is relatively uniform; if the glass 8 is not flat or the plate surface is damaged, the path of the ultraviolet light transmitted through the defective area of the glass 8 will change. At this time, the ultraviolet light received by the photoelectric signal receiver is no longer uniform, and thus it can be determined that there are defects in the glass 8.
[0045] For the second optical detection module 5, the thickness detection and edge breakage detection of the glass 8 are carried out separately. Therefore, the second optical detection module 5 includes two sets of laser detection devices, which are integrated together. The thickness detection is mainly based on the principle of laser triangulation. This principle involves a focused laser beam directed at the edge of the glass 8. The beam reflected by the glass 8 passes through a filter and a receiving lens, and finally forms a front surface imaging waveform on the linear array CMOS device. By measuring the centroid coordinates of the front surface imaging waveform and its position relationship with the front surface, the thickness measurement of the transparent object can be realized according to the principle of laser triangulation. The edge breakage detection depends on the interaction between the laser beam and the edge of the glass 8. By measuring the reflected and scattered optical signals, the surface state of the object is analyzed. When the laser beam irradiates the edge of the glass 8, if there is a break at the edge, the reflection and scattering conditions of the laser beam will change. These changes include the intensity and direction of the reflected light and the distribution of the scattered light. These changes can be captured by the receiver and converted into electrical signals for processing. By analyzing these electrical signals, it can be determined whether there is a break at the object edge, as well as the degree and position of the break.
[0046] In the embodiment of the present application, the glass detection device includes a box body 1, a conveyor belt 2, a bracket 3, a first optical detection module 4, a second optical detection module 5, and a control module 6. The conveyor belt 2 conveys the glass 8 from the inlet 120 of the box body 1 to the outlet 130 of the box body 1. The glass 8 is vertically arranged on the bracket 3 on the conveyor belt 2. The UV light source module 410UV and the optical signal receiving module 420 of the first optical detection module 4 are respectively arranged on the opposite sides of the conveyor belt 2. The light emitted by the UV light source module 410UV is perpendicular to the plate surface of the glass 8. The optical signal receiving module 420 detects the flatness and smoothness of the glass 8 by receiving the light transmitted by the glass 8. The second optical detection module 5 directly above the conveyor belt 2 detects the thickness of the glass 8 and the edge breakage of the glass 8 by laser. Through the mutual cooperation of the first optical detection module 4 and the second optical detection module 5, the automatic detection of the glass 8 is realized, the detection efficiency is improved, the possibility of the glass 8 being secondarily contaminated is reduced, the possibility of the detection damaging the glass 8 is reduced, the labor intensity of the staff is reduced, and the possibility of the staff being injured is reduced.
[0047] Optionally, the type of the glass 8 is semiconductor optical glass 8, high-transmission glass 8, optical panel, or ultra-thin glass 8, which is not uniquely limited herein.
[0048] In one embodiment, the conveyor belt 2 is provided with multiple operating speeds, which is relatively flexible to use.
[0049] In one embodiment, the conveyor belt 2 is provided with anti-slip patterns, which reduces the possibility of the bracket 3 shifting on the conveyor belt 2, improves the stability of the glass 8 conveyance, and thus improves the detection accuracy.
[0050] In one embodiment, refer to Figure 1 , the glass 8 is circular, more specifically, it is a circular encapsulation glass 8.
[0051] In one embodiment, refer to Figure 2 , a rotating mechanism 7 for rotating the glass 8 is provided on the bracket 3. The rotating mechanism 7 includes two rollers 710 and at least one rotation driving mechanism 720. The two rollers 710 are rotatably mounted on the bracket 3. The bottom of the glass 8 is placed on the two rollers 710. The rotation driving mechanism 720 is used to drive the rollers 710 to rotate so as to drive the glass 8 to rotate.
[0052] With the above settings, during the process of the conveyor belt 2 transporting the glass 8, the rotation driving mechanism 720 rotates the glass 8 in real time, and timely exchanges the bottom and top of the glass 8, so that the first optical detection module 4 and the second optical detection module 5 can detect the entire glass 8, improving the detection accuracy.
[0053] In one embodiment, the rollers 710 are made of an elastic material to avoid damaging the glass 8.
[0054] In one embodiment, please refer to Figure 1 and Figure 2 , the control module 6 includes a first optoelectronic signal processor 610 and a second optoelectronic signal processor 620. The first optoelectronic signal processor 610 is electrically connected to the optical signal receiving module 420, and the second optoelectronic signal processor 620 is electrically connected to the second optical detection module 5.
[0055] In this way, each of the first optical detection module 4 and the second optical detection module 5 is equipped with a processor, improving the data processing speed.
[0056] In one embodiment, refer to Figure 1 , the control module 6 further includes a display screen 630. The display screen 630 is communicatively connected to the first optoelectronic signal processor 610 and the second optoelectronic signal processor 620 respectively. The display screen 630 can display the processing data of the first optoelectronic signal processor 610 and the second optoelectronic signal processor 620, facilitating the staff to view.
[0057] In one embodiment, refer to Figure 1 , the display screen 630 is arranged on the outer side surface of the box body 1.
[0058] In one embodiment, the box body 1 is a clean box. The clean box can provide a locally dust-free and sterile working environment, avoiding secondary contamination of the glass 8, and can also protect the safety of the sample and the staff.
[0059] The technical features of the above-described embodiments can be combined arbitrarily. For the sake of brevity of description, not all possible combinations of the technical features in the above-described embodiments are described. However, as long as there is no contradiction in the combination of these technical features, it should be considered as the scope recorded in this specification.
[0060] The above-described embodiments only express several implementation manners of the present application, and the description thereof is relatively specific and detailed, but it should not be construed as a limitation on the scope of the patent application. It should be noted that for those of ordinary skill in the art, without departing from the concept of the present application, several modifications and improvements can still be made, and these all belong to the protection scope of the present application. Therefore, the protection scope of the patent of the present application shall be subject to the appended claims.
Claims
1. A glass detection device, characterized in that, Including: A box body, forming a detection space, with an inlet and an outlet respectively arranged at opposite ends of the detection space along the horizontal direction; A conveyor belt for conveying the glass from the inlet to the outlet; A bracket arranged on the conveyor belt, with the glass arranged vertically on the bracket; A first optical detection module, including a UV light source module and an optical signal receiving module arranged in the detection space, the UV light source module and the optical signal receiving module are respectively arranged on opposite sides of the conveyor belt, the light emitted by the UV light source module is perpendicular to the plate surface of the glass, and the optical signal receiving module detects the flatness and smoothness of the glass by receiving the light transmitted through the glass; A second optical detection module is arranged directly above the conveyor belt, and the second optical detection module detects the thickness of the glass and the edge breakage degree of the glass by laser; And A control module, which is respectively communicatively connected to the conveyor belt, the first optical detection module and the second optical detection module.
2. The glass detection device according to claim 1, characterized in that, The conveyor belt is provided with multiple operating speeds.
3. The glass detection device according to claim 1, characterized in that, The conveyor belt is provided with anti-slip patterns.
4. The glass detection device according to any one of claims 1-3, characterized in that, The glass is circular.
5. The glass detection device according to claim 4, wherein, A rotating mechanism for rotating the glass is arranged on the bracket, and the rotating mechanism includes: Two rollers rotatably installed on the bracket, with the bottom of the glass resting on the two rollers; and At least one rotation driving mechanism for driving the rollers to rotate to drive the glass to rotate.
6. The glass detection device according to claim 5, wherein, The rollers are made of elastic materials.
7. The glass detection device according to any one of claims 1-3, characterized in that, The control module includes: A first optoelectronic signal processor electrically connected to the optical signal receiving module; and A second optoelectronic signal processor electrically connected to the second optical detection module.
8. The glass detection device according to claim 7, wherein, The control module further includes a display screen, and the display screen is respectively communicatively connected to the first optoelectronic signal processor and the second optoelectronic signal processor.
9. The glass detection device according to claim 8, characterized in that, The display screen is arranged on the outer side surface of the box body.
10. The glass detection device according to any one of claims 1-3, characterized in that, The box body is a clean box.