Novel compressed biscuit compression forming machine

Abstract

The utility model discloses a novel compressed biscuit compression forming machine which comprises a machining table, a top plate support is fixedly arranged on the rear side of the upper end face of the machining table, a downward pressing mold capable of moving up and down is arranged on the top plate support, and a mold groove used for containing powder is formed in the center of the upper end face of the machining table and comprises a mold frame, and a cavity is formed in the bottom of the mold frame. An electric push rod is fixedly arranged on the bottom face in the cavity, a bearing plate is fixedly arranged at the piston end of the upper end of the electric push rod, and a plurality of bottom supporting blocks are fixedly arranged on the upper end face of the bearing plate and correspond to groove positions of the mold frame; according to the compressed biscuit flattening device, the operations of flattening the powder, pushing out the compressed biscuits through the pushing plate and the like are achieved through the synchronous belt mechanism, the compressed biscuits are ejected out in cooperation with the electric push rod, manual intervention is not needed in the whole process, the labor intensity of workers is reduced, and the production efficiency is improved. The production efficiency is greatly improved, and the automation of the production of the compressed biscuits is realized.

Description

Technical Field

[0001] The utility model relates to the technical field of compressed biscuit processing devices, and specifically refers to a new type of compressed biscuit compression molding machine. Background Art

[0002] Due to its characteristics of small volume, light weight, easy to carry and store, etc., compressed biscuits are widely used in the fields of military, outdoor exploration, emergency rescue, etc.

[0003] The compression molding of compressed biscuits is to put the prepared powder into a specific die groove, and make the powder tightly combine by applying pressure to form biscuits with a certain shape and hardness. This process usually needs to be completed by using a compression molding machine. The compression molding machine generally includes components such as a processing table and a lower pressing die. The lower pressing die presses the powder in the die groove to achieve compression molding.

[0004] Traditional compression molding machines have some obvious defects in the use process. First, the leveling of the powder for compressed biscuits requires manual operation, which not only increases the labor intensity, but also may cause uneven leveling of the powder due to human factors, affecting the quality of compressed biscuits. Second, after compression, the biscuits are not easy to be taken out from the die groove, and often need manual assistance, with low efficiency and easy to damage the biscuits. In addition, the whole process from powder leveling, biscuit compression to the ejection of finished products requires manual participation, which is cumbersome and complex, unable to achieve automated production, greatly reducing the production efficiency and increasing the production cost. Summary of the Utility Model

[0005] (I) Technical Problem

[0006] The purpose of the utility model is to provide a new type of compressed biscuit compression molding machine to solve the problems existing in the traditional compression molding machine, such as the need for manual operation in powder leveling, the inconvenience of taking out the biscuits from the die groove after compression, and the low efficiency caused by the dependence on manual participation in the whole process.

[0007] (II) Technical Content

[0008] To solve the above technical problems, the technical solution of the present utility model is as follows: A new type of compressed biscuit compression molding machine, including a processing table, a top plate bracket is fixedly provided at the rear side of the upper end surface of the processing table, and a downward pressing mold that can move up and down is provided on the top plate bracket. A mold groove for containing powder material is provided at the center of the upper end surface of the processing table. The mold groove includes a mold frame, a cavity is provided at the bottom of the mold frame, an electric push rod is fixedly provided on the bottom surface of the cavity, a supporting plate is fixedly provided at the piston end of the upper end of the electric push rod, and a plurality of bottom supporting blocks are fixedly provided on the upper end surface of the supporting plate corresponding to the slots of the mold frame. The bottom supporting blocks extend into the slots of the mold frame. A convex platform for supporting the supporting plate is provided inside the cavity. A synchronous belt mechanism is provided on the inner side surface of the top plate bracket, and a leveling push plate for leveling the powder material and a pushing plate for pushing out the finished compressed biscuit are drivingly connected to the synchronous belt mechanism.

[0009] Further, the downward pressing mold includes an electric push rod two fixedly provided at the upper end of the top plate bracket. The piston end of the electric push rod two extends to the lower end below the top plate bracket and is fixedly provided with a lower pressing plate. A plurality of downward pressing blocks are fixedly provided on the bottom of the lower pressing plate corresponding to the slots of the mold frame. The downward pressing blocks correspond to the bottom supporting blocks one by one.

[0010] Further, the synchronous belt mechanism includes two synchronous wheels rotatably provided on the inner side surface of the top plate bracket. A synchronous belt is connected between the two synchronous wheels. A motor is fixedly provided on the rear side surface of the top plate bracket. The driving shaft of the motor is drivingly connected to one of the synchronous wheels. The leveling push plate and the pushing plate are respectively fixedly provided on both sides of the synchronous belt.

[0011] Further, a storage room is provided on the front surface of the processing table, and a box door is hingedly provided on the outside of the storage room.

[0012] (III) Technical effects

[0013] The present utility model has the following advantages compared with the prior art:

[0014] 1. High-efficiency and automated production: Operations such as leveling the powder material by the synchronous belt mechanism, pushing out the compressed biscuit by the pushing plate, and cooperating with the electric push rod to eject the compressed biscuit do not require manual intervention throughout the process, greatly improving the production efficiency and realizing the automation of compressed biscuit production.

[0015] 2. Precise powder material leveling: Driven by the synchronous belt mechanism, the leveling push plate can accurately level the powder material in the mold groove, ensuring the uniform thickness of the compressed biscuit and improving the product quality.

[0016] 3. Convenient finished product removal: The design of the electric push rod and the bottom supporting blocks enables the compressed biscuit to be easily ejected from the mold groove after forming, and the upper surface of the bottom supporting blocks is at most level with the processing table, facilitating the pushing plate to smoothly push it to one side of the processing table. The operation is convenient, reducing the cumbersome manual material taking and possible damage to the product.

[0017] 4. Stable and reliable: The entire production process is automatically completed by machinery, reducing the influence of human factors, improving the stability and reliability of production, and ensuring the quality consistency of compressed biscuits. Brief Description of the Drawings

[0018] Figure 1 is a schematic perspective structure diagram of a new type of compressed biscuit compression molding machine of the present utility model Figure 1 .

[0019] Figure 2 is a schematic perspective structure diagram of a new type of compressed biscuit compression molding machine of the present utility model Figure 2 .

[0020] Figure 3 is a schematic front view structure diagram of a new type of compressed biscuit compression molding machine of the present utility model.

[0021] Figure 4 is a schematic left view structure diagram of a new type of compressed biscuit compression molding machine of the present utility model.

[0022] Figure 5 is a schematic cross-sectional structure diagram of a new type of compressed biscuit compression molding machine of the present utility model Figure 1 .

[0023] Figure 6 is a schematic cross-sectional structure diagram of a new type of compressed biscuit compression molding machine of the present utility model Figure 2 .

[0024] As shown in the figure: 1. Processing table; 2. Top plate support; 3. Electric push rod II; 4. Lower pressing mold; 5. Mold groove; 6. Mold frame; 7. Cavity; 8. Electric push rod; 9. Supporting plate; 10. Bottom supporting block; 11. Boss; 12. Flattening push plate; 13. Pushing plate; 14. Lower pressing plate; 15. Lower pressing block; 16. Synchronous pulley; 17. Synchronous belt; 18. Motor; 19. Storage room; 20. Box door. Detailed Embodiment

[0025] In the description of the present utility model, it should be understood that the orientation or positional relationship indicated by the terms "upper", "lower", "front", "rear", "left", "right", "inner", "outer", "center", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation structure and operation, so it should not be construed as a limitation to the present utility model.

[0026] In the description of the present utility model, it should also be noted that unless otherwise clearly specified and defined, terms such as "provided with", "installed", "connected", "linked" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium; it can be the communication inside two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.

[0027] The following further elaborates on the present utility model with reference to the accompanying drawings.

[0028] Combined with the attached Figure 1 to the attached Figure 6 As shown in FIGS. 1 to 10, a new type of compressed biscuit compression molding machine includes a processing table 1. A top plate support 2 is fixedly provided at the rear side of the upper end surface of the processing table 1. A downward pressing mold 4 that can move up and down is provided on the top plate support 2. A mold groove 5 for containing powder materials is provided at the center of the upper end surface of the processing table 1. The mold groove 5 includes a mold frame 6. A cavity 7 is provided at the bottom of the mold frame 6. An electric push rod 8 is fixedly provided on the inner bottom surface of the cavity 7. A supporting plate 9 is fixedly provided at the piston end of the upper end of the electric push rod 8. A plurality of bottom support blocks 10 are fixedly provided on the upper end surface of the supporting plate 9 corresponding to the slots of the mold frame 6. The bottom support blocks 10 extend into the slots of the mold frame 6. A boss 11 for supporting the supporting plate 9 is provided inside the cavity 7. A synchronous belt mechanism is provided on the inner side surface of the top plate support 2. A leveling push plate 12 for leveling the powder materials and a pushing plate 13 for pushing out the finished compressed biscuits are drivingly connected to the synchronous belt mechanism. A storage chamber 19 is provided on the front surface of the processing table 1. A box door 20 is hingedly provided on the outside of the storage chamber 19.

[0029] In this embodiment, the downward pressing mold 4 includes an electric push rod two 3 fixedly provided at the upper end of the top plate support 2. The piston end of the electric push rod two 3 extends to the lower end below the top plate support 2 and is fixedly provided with a lower pressing plate 14. A plurality of downward pressing blocks 15 are fixedly provided on the bottom of the lower pressing plate 14 corresponding to the slots of the mold frame 6. The downward pressing blocks 15 correspond to the bottom support blocks 10 one by one.

[0030] In this embodiment, the synchronous belt mechanism includes two synchronous wheels 16 rotatably provided on the inner side surface of the top plate support 2. A synchronous belt 17 is connected between the two synchronous wheels 16. A motor 18 is fixedly provided on the rear side surface of the top plate support 2. The driving shaft of the motor 18 is drivingly connected to one of the synchronous wheels 16. The leveling push plate 12 and the pushing plate 13 are respectively fixedly provided on both sides of the synchronous belt 17.

[0031] The working principle of a new type of compressed biscuit compression molding machine of the utility model is as follows: The new type of compressed biscuit compression molding machine mainly compresses the powder in the mold cavity 5 through the electric push rod two 3 driving the lower pressing mold 4. The synchronous belt mechanism drives the leveling push plate 12 to level the powder and the pushing plate 13 to push out the finished compressed biscuit. At the same time, the electric push rod 8 at the bottom of the mold cavity 5 cooperates with the supporting plate 9 and the bottom supporting block 10 to push the compressed biscuit out of the mold cavity 5, thus realizing the automatic operation in the production process of the compressed biscuit.

[0032] The operation process of a new type of compressed biscuit compression molding machine of the utility model is as follows:

[0033] 1. Preparation work: Check whether all components of the equipment are normal to ensure that the electric push rod two 3, the electric push rod 8, the synchronous belt mechanism, the motor 18, etc. are in good operation. Prepare the prepared powder and place it at a position convenient for pouring into the mold cavity 5.

[0034] 2. Pour the powder: Slowly pour the powder into the mold cavity 5 at the center of the upper end surface of the processing table 1 to ensure that the powder is evenly distributed in the mold frame 6 in the mold cavity 5.

[0035] 3. Powder leveling: Start the synchronous belt mechanism. The motor 18 drives the synchronous pulley 16 to rotate, driving the synchronous belt 17 to move, so that the leveling push plate 12 passes above the mold cavity 5 on the upper surface of the processing table 1. The leveling push plate 12 levels the powder in the mold cavity 5 to ensure that the surface of the powder is flat, making preparations for subsequent compression molding.

[0036] 4. Compression molding: Start the lower pressing mold 4, and the electric push rod two 3 pushes the lower pressing plate 14 to move downward. The lower pressing block 15 at the bottom of the lower pressing plate 14 compresses the powder in the mold cavity 5, making the powder tightly combined to form a compressed biscuit with a certain shape and hardness.

[0037] 5. Eject the biscuit: After compression, start the electric push rod 8 in the cavity 7 at the bottom of the mold cavity 5. The piston end at the upper end of the electric push rod 8 pushes the supporting plate 9 to move upward, and the bottom supporting block 10 on the supporting plate 9 ejects the compressed biscuit out of the mold cavity 5. The upper surface of the bottom supporting block 10 is at the same level as the processing table 1 at most, making preparations for the pushing plate 13 to push out the compressed biscuit.

[0038] 6. Push out the finished product: Continue to start the synchronous belt mechanism. The motor 18 drives the synchronous pulley 16 to rotate, driving the synchronous belt 17 to move. At this time, the pushing plate 13 passes above the processing table 1 and pushes the just-ejected compressed biscuit to one side of the processing table 1 for easy collection and packaging.

[0039] The above description is about the present utility model and its implementation manners. Such description is not restrictive. What is shown in the drawings is only one of the implementation manners of the present utility model, and the actual structure is not limited thereto. Generally speaking, if those of ordinary skill in the art are inspired by it and design, without creative efforts, structural manners and embodiments similar to the technical solution without departing from the gist of the creation of the present utility model, they shall fall within the protection scope of the present utility model.

Claims

1. A new type of compressed biscuit compression molding machine, including a processing table (1), a top plate bracket (2) is fixedly arranged at the rear side of the upper end surface of the processing table (1), a downward pressing die (4) capable of moving up and down is arranged on the top plate bracket (2), a mold groove (5) for containing powder materials is arranged at the center of the upper end surface of the processing table (1), and it is characterized in that: The die groove (5) includes a die frame (6). A cavity (7) is provided at the bottom of the die frame (6). An electric push rod (8) is fixedly provided on the inner bottom surface of the cavity (7). The piston end of the upper end of the electric push rod (8) is fixedly provided with a supporting plate (9). A plurality of bottom support blocks (10) are fixedly provided on the upper end surface of the supporting plate (9) corresponding to the slots of the die frame (6). The bottom support blocks (10) extend into the slots of the die frame (6). A boss (11) for supporting the supporting plate (9) is provided inside the cavity (7). A synchronous belt mechanism is provided on the inner side surface of the top plate bracket (2). A leveling push plate (12) for leveling the powder material and a pushing plate (13) for pushing out the finished compressed biscuits are drivingly connected to the synchronous belt mechanism.

2. The novel compressed biscuit compression molding machine according to claim 1, wherein: The pressing die (4) includes an electric push rod two (3) fixedly provided at the upper end of the top plate bracket (2). The piston end of the electric push rod two (3) extends to the lower end below the top plate bracket (2) and is fixedly provided with a lower pressing plate (14). A plurality of lower pressing blocks (15) are fixedly provided on the bottom of the lower pressing plate (14) corresponding to the slots of the die frame (6). The lower pressing blocks (15) correspond to the bottom support blocks (10) one by one.

3. A novel compressed biscuit compression molding machine according to claim 1, characterized in that: The synchronous belt mechanism includes two synchronous wheels (16) rotatably provided on the inner side surface of the top plate bracket (2). A synchronous belt (17) is connected between the two synchronous wheels (16). A motor (18) is fixedly provided on the rear side surface of the top plate bracket (2). The driving shaft of the motor (18) is drivingly connected to one of the synchronous wheels (16). The leveling push plate (12) and the pushing plate (13) are respectively fixedly provided on both sides of the synchronous belt (17).

4. A novel compressed biscuit compression molding machine according to claim 2, characterized in that: A storage room (19) is provided on the front surface of the processing table (1). A box door (20) is hinged on the outside of the storage room (19).

Images