Full-automatic pepper stem cutting and grading device
Through the multi-layer drum screen structure and blade design of fully automatic pepper cutting handles and graded device, the problems of low efficiency and inconvenient grading of peppercorns are solved, efficient removal of peppercorns and automatic grading of particles are achieved, and the needs of modern industrialization are met.
Patent Information
- Application Number
- CN202422049516.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-15
- Publication Date
- 2025-07-08
- Estimated Expiration
- 2034-08-15
AI Technical Summary
The existing peppercorn removal device has the problem of low working efficiency and inability to automatically classify, which is difficult to meet the needs of modern industrialization.
A fully automatic pepper cutting handle and graded device is designed, adopting a multi-layer drum screen structure, with groove-shaped holes and blades on the drum screen, and the removal of pepper stalks and automatic grading of particles is achieved through the rotation and friction of the drum screen. The drum screen is driven by the motor and the reducer box, and the stability and graded efficiency of the equipment are improved by combining the pushing plate and the brush device.
It realizes efficient removal of pepper stalks and automatic grading of particles, improves production efficiency, meets the needs of modern industrialization, and ensures efficient slicing and grading of pepper stalks.
Smart Images

Figure CN223067911U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of agricultural machinery processing, in particular to a full-automatic Chinese prickly ash stalk cutting and grading device. Background Technique
[0002] Chinese prickly ash is a deciduous shrub or small tree, which can be planted alone or used as a protective thorn hedge. Its pericarp can be used as a condiment, can extract aromatic oil, and can also be used as medicine. The seeds can be eaten and can also be processed to make soap; Chinese prickly ash removes the fishy smell of various meats, promotes saliva secretion, and increases appetite; it dilates blood vessels, thus playing a role in lowering blood pressure.
[0003] The Chinese prickly ash stalk refers to the part connecting the Chinese prickly ash fruit and the branch. There are multiple branches of Chinese prickly ash on the branch, and one branch of Chinese prickly ash has multiple Chinese prickly ash stalks connecting to the Chinese prickly ash fruits. The fruits are purplish red, and the diameter of a single mericarp is 4-5 mm. They are usually relatively thick and hard structures. The existence of the Chinese prickly ash stalks makes it necessary to remove the stalks after the Chinese prickly ash fruits are picked to obtain a better taste and flavor.
[0004] The existing method is to first sun-dry the Chinese prickly ash fruits with stalks. During the sun-drying process, the stalks of the Chinese prickly ash fruits will gradually dry out, making them more brittle and easier to separate. Then, the stalks and fruit grains are separated manually. This usually requires a lot of manpower and time because the operator needs to separate the fruit stalks and fruit grains one by one. At the same time, this separation efficiency is relatively slow.
[0005] The authorized publication number: CN219835158U disclosed a Chinese prickly ash stalk removing device on October 17, 2023, which includes a working disk; a number of through holes are provided through the working disk; each through hole is used to hold a Chinese prickly ash, and a part of the Chinese prickly ash protrudes from the through hole; a moving disk is provided on the working disk and contacts the part of the Chinese prickly ash protruding from the through hole; a driving unit is provided on the working disk to drive the moving disk to drive the Chinese prickly ash to rotate in the through hole. In this application, by pouring the Chinese prickly ash onto the working disk and then shaking, each Chinese prickly ash can correspondingly enter a through hole. Then, through the movement of the moving disk, the Chinese prickly ash can rotate in the through hole, so that the Chinese prickly ash stalk contacts the hole wall of the through hole and breaks. The Chinese prickly ash stalks in each through hole can be removed simultaneously. Compared with the method of manually removing Chinese prickly ash stalks, the efficiency of removing Chinese prickly ash stalks is higher. However, the working efficiency of this Chinese prickly ash stalk removing device is low, and it cannot automatically grade the size of Chinese prickly ash grains, and cannot meet the requirements of modern industrialization. Summary of the Invention
[0006] The purpose of the utility model is to provide a full-automatic Chinese prickly ash stalk cutting and grading device for the deficiencies of the above-mentioned existing technologies.
[0007] The technical solution of the utility model is realized in the following way:
[0008] Fully automatic Chinese prickly ash stem cutting and grading device, including a frame. Inside the frame, the first and second drum screens and the first and second feed hoppers are stacked up and down. The first and second drum screens rotate inside the frame through the drum screen rotating support device. The first drum screen is provided with a first drum screen feed inlet, a discharge outlet, sieve holes, and a retaining ring. The first drum screen feed inlet is rotatably connected to the first feed hopper. The sieve holes of the first drum screen are groove-shaped holes, the width of the groove-shaped holes is 1.8 - 2.1 mm, the length is 15 - 25 mm, and the length direction is arranged along the axis direction of the drum screen. The discharge outlet of the first drum screen is connected and fixed to the grading drum screen. The front part of the grading drum screen is provided with small holes of the grading drum screen, the diameter of the small holes of the grading drum screen is 4 - 5 mm, the rear part of the grading drum screen is provided with large holes of the grading drum screen, and the diameter of the large holes of the grading drum screen is 5.5 - 6.5 mm. The second drum screen is provided with a second drum screen feed inlet, a discharge outlet, sieve holes, and a retaining ring. The second drum screen feed inlet is rotatably connected to the second feed hopper. The sieve holes of the second drum screen are groove-shaped holes, the width of the groove-shaped holes is 1.8 - 2.1 mm, the length is 15 - 25 mm, and the length direction is arranged along the axis direction of the drum screen. The discharge outlet of the second drum screen is arranged corresponding to the first feed hopper. Blades are provided on the first and second drum screens closely attached to the outer wall of the drum. The blades are arranged at the bottom of the first and second drum screens, and the blade orientation is opposite to the rotation direction of the first and second drum screens. The frame is provided with a device for making the blades closely attached to the outer wall of the drum screen. The feed inlets of the first and second drum screens are inclined with the feed inlet higher than the discharge outlet. Power devices are arranged at the ends of the first and second drum screens.
[0009] Preferably, inside the frame above the second drum screen, a third drum screen and a third feed hopper are also stacked up and down. The third drum screen rotates inside the frame through the drum screen rotating support device. The third drum screen is provided with a third drum screen feed inlet, a discharge outlet, sieve holes, and a retaining ring. The third drum screen feed inlet is rotatably connected to the third feed hopper. The sieve holes of the third drum screen are groove-shaped holes, the width of the groove-shaped holes is 1.8 - 2.1 mm, the length is 15 - 25 mm, and the length direction is arranged along the axis direction of the drum screen. The discharge outlet of the third drum screen corresponds to the second feed hopper. Blades are provided on the third drum screen closely attached to the outer wall of the drum. The blades of the third drum screen are arranged at the bottom of the second drum screen, and the blade orientation is opposite to the rotation direction of the drum screen. The feed inlet of the third drum screen is inclined with the feed inlet higher than the discharge outlet. A power device is arranged at the end of the third drum screen.
[0010] Preferably, the drum screen rotating support device includes a support lifting ear fixedly connected to the frame. A support roller shaft is arranged on the support lifting ear, and a support roller is rotatably connected to the support roller shaft. The outer circle of the support roller is in rolling support connection with the outer circle of the first drum screen or the second drum screen or the third drum screen, and the side of the support roller is in rolling abutment with the outer side of the retaining ring of the first drum screen or the second drum screen or the third drum screen.
[0011] Preferably, the device for the blade to closely adhere to the outer wall of the drum sieve includes a vertical plate fixedly connected to a vertical connecting rod, a triangular plate fixedly connected to the vertical plate in an adjustable up-and-down manner, a blade support plate rotatably connected to the triangular plate, a blade fixedly connected to the upper surface of the blade support plate in an adjustable up-and-down manner, a pull rod fixedly connected to the lower surface of the blade support plate, one end of the pull rod is hooked with a tension spring, and the other end of the tension spring is hooked with a longitudinal connecting rod.
[0012] Preferably, the power device includes a motor fixedly connected to a horizontal connecting rod and a transmission shaft rotatably connected through a transmission shaft support seat. One end of the transmission shaft is fixedly connected with a transmission shaft gear, and the transmission shaft gear meshes with a drum sieve gear ring fixedly connected to the end of the first drum sieve or the second drum sieve or the third drum sieve; the motor is in transmission connection with a speed reducer, the speed reducer is provided with a power output shaft, the power output shaft is in transmission connection with the other end of the transmission shaft, and the control switch of the motor is a forward and reverse switch.
[0013] Preferably, a plurality of flow pushing plates are obliquely arranged between the inner circle of the first drum sieve, the second drum sieve, and the third drum sieve and the axis of the drum sieve.
[0014] Preferably, a first waste material baffle slide plate is obliquely arranged front and back on the frame between the first drum sieve and the second drum sieve; a second waste material baffle slide plate is obliquely arranged front and back on the frame between the second drum sieve and the third drum sieve.
[0015] Preferably, the inclination angle of the inclination is 5-15°.
[0016] Preferably, a pepper ejecting device is arranged on the frame corresponding to the grading drum sieve. The pepper ejecting device includes a top bearing seat bottom plate rotatably connected to a horizontal connecting rod, a top bearing seat fixedly connected to the top bearing seat bottom plate, a brush barrel shaft rotatably connected to the top bearing seat, a brush barrel fixedly connected to the brush barrel shaft, a brush arranged on the brush barrel, the end of the brush is inserted into the large and small holes of the grading drum sieve, a top bolt is arranged at the other end of the top bearing seat bottom plate, a top spring is sleeved on the top bolt, and the other end of the top bolt is connected to a top support plate fixedly connected to a vertical connecting rod.
[0017] Preferably, a small particle pepper receiving hopper is arranged below the small holes of the grading drum sieve; a large particle pepper receiving hopper is arranged below the large holes of the grading drum sieve.
[0018] The utility model has the following advantages:
[0019] 1. In this fully automatic Chinese prickly ash stalk cutting and grading device, the sieve holes of the first, second, and third cylindrical screens are groove-shaped holes. The optimal size of the groove-shaped holes is a width of 1.8 - 2.1 mm and a length of 15 - 25 mm. The length direction is set along the axis of the cylindrical screen. When the Chinese prickly ash branches roll in the cylindrical screen, the branches are likely to insert into the groove-shaped holes of the cylindrical screen with the length direction along the axis of the cylindrical screen, improving the speed of cutting the stalks of Chinese prickly ash and meeting the requirements of modern industrialization. The motor drives the first, second, and third cylindrical screens to rotate through a reduction gearbox, a power output shaft, a transmission shaft, and a transmission shaft gear and a cylindrical screen gear ring. The rotation of the Chinese prickly ash in the cylindrical screen drives the Chinese prickly ash to move in the barrel through the frictional force of the inner wall of the cylindrical screen on the Chinese prickly ash. The movement speed of the Chinese prickly ash is higher than the speed of the Chinese prickly ash sliding at the bottom and lower than the centrifugal movement speed of the Chinese prickly ash, causing the Chinese prickly ash to roll in the barrel. During the rolling process, there is a certain probability that the Chinese prickly ash branches will insert and be stuck in the sieve holes of the second cylindrical screen to complete the fixation of the direction. While the Chinese prickly ash is moving, the Chinese prickly ash branches extend out of the barrel due to the centrifugal force. There are blades closely attached to the cylindrical screen outside the cylindrical screen. The rotation of the cylindrical screen generates a shearing force, completing the work of cutting the stalks while cutting off the Chinese prickly ash branches. The Chinese prickly ash undergoes multiple cuts of the stalks in the cylindrical screen, improving the cleaning rate of the Chinese prickly ash stalks.
[0020] 2. In this fully automatic Chinese prickly ash stalk cutting and grading device, the Chinese prickly ash in the first cylindrical screen rolls and slides from the inlet end to the outlet of the first cylindrical screen and enters the grading cylindrical screen during the rotation of the cylindrical screen. The Chinese prickly ash with the stalks cut rolls and slides in the grading cylindrical screen. The smaller Chinese prickly ash particles fall from the small holes of the grading cylindrical screen into the small particle Chinese prickly ash receiving hopper; the larger Chinese prickly ash particles fall from the large holes of the grading cylindrical screen into the large particle Chinese prickly ash receiving hopper, realizing the automatic grading of the sizes of Chinese prickly ash particles.
[0021] 3. In this fully automatic Chinese prickly ash stalk cutting and grading device, a Chinese prickly ash ejecting device is provided on the frame corresponding to the grading cylindrical screen. The end of the brush is inserted into the large and small holes of the grading cylindrical screen. While the grading cylindrical screen rotates and drives the brush barrel to rotate through the brush, the brush ejects the Chinese prickly ash particles stuck in the large and small holes of the grading cylindrical screen into the cylindrical screen, preventing the large and small holes of the grading cylindrical screen from being blocked by the Chinese prickly ash particles.
[0022] 4. In the rotation support device of the cylindrical screen of this fully automatic Chinese prickly ash stalk cutting and grading device, the outer circle of the support roller is in rolling connection with the outer circle of the cylindrical screen, and the side of the support roller is in rolling contact with the outer side of the retaining ring of the cylindrical screen. This structural design prevents the axial movement and radial jump of the cylindrical screen during rotation, improving the stability of the whole machine.
[0023] 5. The flow - promoting plate set on the cylindrical screen of this fully automatic Chinese prickly ash stalk cutting and grading device, while promoting the Chinese prickly ash to flip, also pushes the Chinese prickly ash from the inlet end of the cylindrical screen to the outlet of the cylindrical screen.
[0024] 6. The feeding ports of the first, second, and third drum screens of this fully automatic Chinese prickly ash stalk-cutting and grading device are inclined with the feeding ports higher than the discharging ports. While the Chinese prickly ash rotates and tumbles along with the drum screens, it is also facilitated to move along the length direction of the drum screen towards the end with the discharging port.
[0025] 7. In this fully automatic Chinese prickly ash stalk-cutting and grading device, a first waste blocking slide plate is inclined front and back on the frame between the first drum screen and the second drum screen, and a second waste blocking slide plate is inclined front and back on the frame between the second drum screen and the third drum screen. While preventing the cut Chinese prickly ash stalks from falling into the lower drum screen, the Chinese prickly ash stalks are slid to one side of the frame, facilitating centralized collection. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] FIG. Figure 1 is a schematic structural diagram of Embodiment 1 of the fully automatic Chinese prickly ash stalk-cutting and grading device.
[0027] FIG. Figure 2 is Figure 1 the right view of FIG.
[0028] FIG. Figure 3 is a schematic structural diagram of Embodiment 2 of the fully automatic Chinese prickly ash stalk-cutting and grading device.
[0029] FIG. Figure 4 is Figure 3 the right view of FIG.
[0030] FIG. Figure 5 is a schematic structural diagram of the power device of Embodiment 1 and Embodiment 2 of the fully automatic Chinese prickly ash stalk-cutting and grading device.
[0031] In the figure: 1 - outrigger, 2 - frame, 2.1 - longitudinal connecting rod, 2.2 - transverse connecting rod, 2.3 - vertical connecting rod, 3 - power device, 3.1 - motor, 3.2 - reduction box, 3.3 - power output shaft, 3.4 - transmission shaft, 3.5 - transmission shaft bearing seat, 3.6 - transmission shaft gear, 3.7 - drum screen gear ring, 4 - second drum screen, 4.1 - second drum screen discharge port, 4.2 - second drum screen sieve holes, 4.3 - second drum screen retaining ring, 4.4 - second drum screen feed port, 5 - first feed hopper, 6 - device with blade closely attached to outer wall of drum screen, 6.1 - blade, 6.2 - blade support plate, 6.3 - triangular plate, 6.4 - vertical plate, 6.5 - pull rod, 6.6 - tension spring, 7 - first drum screen, 7.1 - first drum screen discharge port, 7.2 - first drum screen sieve holes, 7.3 - first drum screen retaining ring, 8 - drum screen rotating support device, 8.1 - support lifting lug, 8.2 - support roller, 8.3 - support roller shaft, 9 - second feed hopper, 10 - grading drum screen, 10.1 - small holes of grading drum screen, 10.2 - large holes of grading drum screen, 11 - flow pushing plate, 12 - first waste baffle slide plate, 13 - third feed hopper, 14 - third drum screen, 14.1 - third drum screen discharge port, 14.2 - third drum screen sieve holes, 14.3 - third drum screen retaining ring, 15 - second waste baffle slide plate, 16 - pepper ejecting device, 16.1 - bottom plate of ejecting bearing seat, 16.2 - ejecting bearing seat, 16.3 - ejecting bolt, 16.4 - ejecting spring, 16.5 - ejecting support plate, 16.6 - brush cylinder, 16.7 - brush cylinder shaft, 16.8 - brush, 17 - small particle pepper receiving hopper, 18 - large particle pepper receiving hopper. Detailed implementation manners
[0032] The present utility model will be further described below with reference to the accompanying drawings.
[0033] Embodiment 1: As shown in the appendix Figure 1-2As shown in Figures 5, the full-automatic Chinese prickly ash stalk-cutting and grading device includes a frame 2. Inside the frame 2, a first drum sieve 7, a second drum sieve 4, a first feed hopper 5, and a second feed hopper 9 are arranged in an up-and-down stacked manner. The first drum sieve 7 and the second drum sieve 4 are rotated and supported in the frame by a drum sieve rotating support device 8. A first drum sieve feed port, a first drum sieve discharge port 7.1, first drum sieve holes 7.2, and a first drum sieve retaining ring 7.3 are provided on the first drum sieve 7. The first drum sieve feed port is rotatably connected to the first feed hopper 5. The first drum sieve holes 7.2 are groove-shaped holes, the width of the groove-shaped holes is 1.8 - 2.1 mm, the length is 15 - 25 mm, and the length direction is arranged along the axis direction of the drum sieve. The first drum sieve discharge port 7.3 is connected and fixed to a grading drum sieve 10. Small holes 10.1 of the grading drum sieve are provided at the front of the grading drum sieve, the diameter of the small holes of the grading drum sieve is 4 - 5 mm, large holes 10.2 of the grading drum sieve are provided at the rear of the grading drum sieve, and the diameter of the large holes of the grading drum sieve is 5.5 - 6.5 mm. The stalk-cut Chinese prickly ash tumbles and slides in the grading drum sieve, and smaller Chinese prickly ash particles fall from the small holes of the grading drum sieve into the small-particle Chinese prickly ash receiving hopper; larger Chinese prickly ash particles fall from the large holes of the grading drum sieve into the large-particle Chinese prickly ash receiving hopper, realizing the automatic grading of the Chinese prickly ash particle size. A second drum sieve feed port 4.4, a second drum sieve discharge port 4.1, second drum sieve holes 4.2, and a second drum sieve retaining ring 4.3 are provided on the second drum sieve 4. The second drum sieve feed port is rotatably connected to the second feed hopper 9. The second drum sieve holes 4.2 are groove-shaped holes, the width of the groove-shaped holes is 1.8 - 2.1 mm, the length is 15 - 25 mm, and the length direction is arranged along the axis direction of the drum sieve. The second drum sieve discharge port 4.1 is correspondingly arranged with the first feed hopper 5. Blades 6.1 are provided on the first drum sieve 7 and the second drum sieve 4 close to the outer wall of the drum. The blades 6.1 are arranged at the bottom of the first drum sieve 7 and the second drum sieve 4, and the orientation of the blades 6.1 is opposite to the rotation direction of the first drum sieve 7 and the second drum sieve 4. A blade close-to-drum-sieve-outer-wall device 6 for making the blades 6.1 closely adhere to the outer wall of the drum sieve is provided on the frame 2. The feed ports of the first drum sieve 7 and the second drum sieve 4 are inclined with the discharge ports being higher. While the Chinese prickly ash rotates and tumbles with the drum sieve, it is also convenient to run along the length direction of the drum sieve towards the end with the discharge port. Power devices 3 are provided at the ends of the first drum sieve 7 and the second drum sieve 4.
[0034] Preferably, the rotating support device 8 of the drum screen includes a support lifting lug 8.1 fixedly connected to the frame 2. A support roller shaft 8.3 is arranged on the support lifting lug 8.1. A support roller 8.2 is rotatably connected to the support roller shaft 8.3. The outer circle of the support roller 8.2 is in rolling support connection with the outer circle of the first drum screen 7 or the second drum screen 4. The side of the support roller 8.2 is in rolling abutment connection with the outer side surface of the first drum screen retaining ring 7.3 or the second drum screen retaining ring 4.3. The structural design of the outer circle of the support roller being in rolling support connection with the outer circle of the drum screen and the side of the support roller being in rolling abutment connection with the outer side surface of the drum screen retaining ring prevents the axial movement and radial jump of the drum screen during rotation, improving the stability of the whole machine.
[0035] Preferably, the device 6 for the blade to closely adhere to the outer wall of the drum screen includes a vertical plate 6.4 fixedly connected to the vertical connecting rod 2.3. A triangular plate 6.3 is fixedly connected to the vertical plate 6.4 in an adjustable up-and-down manner. A blade support plate 6.2 is rotatably connected to the triangular plate 6.3. A blade 6.1 is fixedly connected to the upper surface of the blade support plate 6.2 in an adjustable up-and-down manner. A pull rod 6.5 is fixedly connected to the lower surface of the blade support plate 6.2. One end of the pull rod 6.5 is hooked with a tension spring 6.6, and the other end of the tension spring 6.6 is hooked with the longitudinal connecting rod 2.1.
[0036] Preferably, the power device 3 includes a motor 3.1 fixedly connected to the horizontal connecting rod 2.2 and a transmission shaft 3.4 rotatably connected through a transmission shaft support seat 3.5. One end of the transmission shaft 3.4 is fixedly connected with a transmission shaft gear 3.6, and the transmission shaft gear 3.6 meshes with a drum screen gear ring 3.7 fixedly connected to the end of the first drum screen 7 or the second drum screen 4; the motor 3.1 is in transmission connection with a speed reducer 3.2. The speed reducer 3.2 is provided with a power output shaft 3.3, and the power output shaft 3.3 is in transmission connection with the other end of the transmission shaft 3.4. The control switch of the motor 3.1 is a forward and reverse switch.
[0037] Preferably, a plurality of flow pushing plates 11 are arranged on the inner circle of the first drum screen 7 and the second drum screen 4 in an inclined manner with respect to the axis of the drum screen. While pushing the Chinese prickly ash to flip, it also pushes the Chinese prickly ash from the inlet end of the drum screen to the outlet end of the drum screen.
[0038] Preferably, a first waste baffle slide plate 12 is arranged on the frame between the first drum screen 7 and the second drum screen 4 in a front-back inclined manner. While preventing the cut Chinese prickly ash bunches from falling into the lower drum screen, it slides the Chinese prickly ash bunches to one side of the frame, facilitating centralized collection.
[0039] Preferably, the inclination angle of the inclination is 5 - 15°.
[0040] Preferably, a Chinese prickly ash ejecting device 16 is provided on the frame 2 corresponding to the grading drum screen 10. The Chinese prickly ash ejecting device 16 includes an ejecting bearing seat bottom plate 16.1 rotatably connected to a horizontal connecting rod 2.2. An ejecting bearing seat 16.2 is fixedly connected to the ejecting bearing seat bottom plate 16.1. A brush barrel shaft 16.7 is rotatably connected to the ejecting bearing seat 16.2. A brush barrel 16.6 is fixedly connected to the brush barrel shaft 16.7. A brush 16.8 is provided on the brush barrel 16.6. The end of the brush 16.8 is inserted into the large holes 10.2 and small holes 10.1 of the grading drum screen. An ejecting bolt 16.3 is provided at the other end of the ejecting bearing seat bottom plate 16.1. An ejecting spring 16.4 is sleeved on the ejecting bolt 16.3. The other end of the ejecting bolt 16.4 is connected to an ejecting support plate 16.5 fixedly connected to a vertical connecting rod 2.3. For the Chinese prickly ash ejecting device provided on the frame corresponding to the grading drum screen, the end of the brush is inserted into the large and small holes of the grading drum screen. While the grading drum screen rotates to drive the brush barrel to rotate through the brush, the brush ejects the Chinese prickly ash particles stuck in the large and small holes of the grading drum screen into the drum screen, preventing the Chinese prickly ash particles from blocking the large and small holes of the grading drum screen.
[0041] Preferably, a small particle Chinese prickly ash receiving hopper 17 is provided below the small holes of the grading drum screen; a large particle Chinese prickly ash receiving hopper 18 is provided below the large holes of the grading drum screen.
[0042] Working principle of this embodiment:
[0043] The Chinese prickly ash is fed into the second feed hopper 9 through the feeding device. The Chinese prickly ash falls from the second feed hopper 9 into the second drum sieve 4. One branch of Chinese prickly ash has multiple prickly ash stalks connected to the prickly ash fruits. The fruits are purplish red, and the diameter of a single fruit lobe is 4 - 5 mm. The branches of the Chinese prickly ash cannot protrude from the smaller round sieve holes of the drum sieve for cutting. If the sieve holes of the drum sieve are too large, the Chinese prickly ash grains will fall out. Through repeated experiments, the sieve holes 4.2 of the second drum sieve are groove-shaped holes. The optimal size of the groove-shaped holes is a width of 1.8 - 2.1 mm and a length of 15 - 25 mm. The length direction is set along the axis direction of the drum sieve. When the Chinese prickly ash branches roll in the drum sieve, the Chinese prickly ash branches are easily inserted into the groove-shaped holes of the drum sieve with the length direction along the axis direction of the drum sieve, which improves the speed of cutting the stalks of Chinese prickly ash and can meet the requirements of modern industrialization. The motor 3.1 drives the second drum sieve 4 to rotate through the speed reducer 3.2, the power output shaft 3.3, the transmission shaft 3.4, the transmission shaft gear 3.6, and the drum sieve gear ring 3.7. The rotation of the Chinese prickly ash in the drum sieve drives the Chinese prickly ash to move in the barrel through the friction force of the inner wall of the drum sieve on the Chinese prickly ash. The movement speed of the Chinese prickly ash is higher than the sliding speed of the Chinese prickly ash at the bottom and lower than the centrifugal movement speed of the Chinese prickly ash, so that the Chinese prickly ash tumbles in the barrel. During the tumbling process, there is a certain probability that the Chinese prickly ash branches are inserted and clamped into the sieve holes 4.2 of the second drum sieve to complete the direction fixation. While the Chinese prickly ash is moving, the Chinese prickly ash branches extend out of the barrel due to the centrifugal force. There are blades closely attached to the drum sieve outside the drum sieve. The rotation of the drum sieve generates a shearing force, and the stalk-cutting work is completed while cutting off the Chinese prickly ash branches.
[0044] The Chinese prickly ash in the second drum sieve 4 tumbles and slides from the inlet end to the discharge port 4.1 of the second drum sieve during the rotation of the drum sieve, and falls into the first drum sieve 7 through the first feed hopper 5. One branch of Chinese prickly ash has multiple prickly ash stalks connected to the prickly ash fruits. The fruits are purplish red, and the diameter of a single fruit lobe is 4 - 5 mm. The branches of the Chinese prickly ash cannot protrude from the smaller round sieve holes of the drum sieve for cutting. If the sieve holes of the drum sieve are too large, the Chinese prickly ash grains will fall out. Through repeated experiments, the sieve holes 7.2 of the first drum sieve are groove-shaped holes. The optimal size of the groove-shaped holes is a width of 1.8 - 2.1 mm and a length of 15 - 25 m. The length direction is set along the axis direction of the drum sieve. The motor 3.1 drives the first drum sieve 7 to rotate through the speed reducer 3.2, the power output shaft 3.3, the transmission shaft 3.4, the transmission shaft gear 3.6, and the drum sieve gear ring 3.7. The rotation of the Chinese prickly ash in the drum sieve drives the Chinese prickly ash to move in the barrel through the friction force of the inner wall of the drum sieve on the Chinese prickly ash. The movement speed of the Chinese prickly ash is higher than the sliding speed of the Chinese prickly ash at the bottom and lower than the centrifugal movement speed of the Chinese prickly ash, so that the Chinese prickly ash tumbles in the barrel. During the tumbling process, there is a certain probability that the Chinese prickly ash branches are inserted and clamped into the sieve holes 7.2 of the first drum sieve to complete the direction fixation. While the Chinese prickly ash is moving, the Chinese prickly ash branches extend out of the barrel due to the centrifugal force. There are blades closely attached to the drum sieve outside the drum sieve. The rotation of the drum sieve generates a shearing force, and the stalk-cutting work is completed while cutting off the Chinese prickly ash branches.
[0045] During the rotation of the first drum screen 7, the Chinese prickly ash in it tumbles and slides from the inlet end to the discharge port 7.1 of the first drum screen and enters the grading drum screen 10. The Chinese prickly ash that has been cut through the handle tumbles and slides on the grading drum screen 10. The smaller Chinese prickly ash particles fall into the small particle Chinese prickly ash receiving hopper 17 through the small holes of the grading drum screen; the larger Chinese prickly ash particles fall into the large particle Chinese prickly ash receiving hopper 18 through the large holes of the grading drum screen, realizing the automatic grading of the sizes of Chinese prickly ash particles.
[0046] Example 2: As shown in Appendix Figure 3-4 5, Example 2 is basically the same as Example 1, the difference being that: inside the frame above the second drum screen 4, a third drum screen 14 and a third feed hopper 13 are also stacked up and down. The third drum screen 14 rotates inside the frame 2 through the drum screen rotating support device 8; the third drum screen 14 is provided with a third drum screen feed port, a third drum screen discharge port 14.1, a third drum screen sieve hole 14.2, and a third drum screen retaining ring 14.3. The third drum screen feed port is rotatably connected to the third feed hopper 13. The third drum screen sieve hole 41.2 is a groove-shaped hole, the width of the groove-shaped hole is 1.8 - 2.1 mm, the length is 15 - 25 mm, and the length direction is arranged along the axis direction of the drum screen; the third drum screen discharge port 14.1 corresponds to the second feed hopper 9; on the third drum screen 14, blades 6.1 are provided close to the outer wall of the drum. The blades 6.1 of the third drum screen 14 are arranged at the bottom of the third drum screen 14, and the orientation of the blades 6.1 is opposite to the rotation direction of the drum screen; the feed port of the third drum screen 14 is inclined with the discharge port being higher; a power device 3 is provided at the end of the third drum screen 14.
[0047] Preferably, the drum screen rotating support device 8 includes a support hanger 8.1 fixedly connected to the frame 2. A support roller shaft 8.3 is provided on the support hanger 8.1. A support roller 8.2 is rotatably connected to the support roller shaft 8.3. The outer circle of the support roller 8.2 is in rolling support connection with the outer circle of the third drum screen 14, and the side of the support roller 8.2 is in rolling abutment with the outer side of the third drum screen retaining ring 14.3.
[0048] Preferably, the power device 3 includes a motor 3.1 fixedly connected to the cross connecting rod 2.2 and a transmission shaft 3.4 rotatably connected through a transmission shaft support seat 3.5. One end of the transmission shaft 3.4 is fixedly connected with a transmission shaft gear 3.6. The transmission shaft gear 3.6 meshes with a drum screen gear ring 3.7 fixedly connected to the end of the third drum screen 14; the motor 3.1 is in transmission connection with a reduction box 3.2. The reduction box 3.2 is provided with a power output shaft 3.3. The power output shaft 3.3 is in transmission connection with the other end of the transmission shaft 3.4. The control switch of the motor 3.1 is a forward and reverse switch.
[0049] Preferably, a plurality of flow pushing plates 11 are arranged on the inner circle of the third drum screen 14 inclined with respect to the axis of the drum screen.
[0050] Preferably, a second waste material baffle plate 15 is arranged on the frame 2 between the second drum sieve 4 and the third drum sieve 14 in a front-back inclined manner.
[0051] Preferably, the inclination angle of the inclination is 5-15°.
[0052] The working principle of this embodiment is as follows:
[0053] The Chinese prickly ash is fed into the third feed hopper 14 through the feeding device. The Chinese prickly ash falls into the third drum sieve 14 through the third feed hopper 13. A branch of Chinese prickly ash has multiple Chinese prickly ash stalks connected to the Chinese prickly ash fruits. The fruits are purplish red, and the diameter of a single divided fruit lobe is 4-5 mm. The branches of the Chinese prickly ash cannot protrude from the smaller round sieve holes of the drum sieve for cutting. If the sieve holes of the drum sieve are too large, the Chinese prickly ash grains will fall out. Through repeated experiments, the sieve holes 14.2 of the third drum sieve are groove-shaped holes. The optimal size of the groove-shaped holes is a width of 1.8-2.1 mm and a length of 15-25 mm, and the length direction is arranged along the axis direction of the drum sieve; the motor 3.1 drives the third drum sieve 14 to rotate through the speed reducer 3.2, the power output shaft 3.3, the transmission shaft 3.4, the transmission shaft gear 3.6 and the drum sieve gear ring 3.7. The rotation of the Chinese prickly ash in the drum sieve drives the Chinese prickly ash to move in the barrel through the frictional force of the inner wall of the drum sieve on the Chinese prickly ash. The moving speed of the Chinese prickly ash is higher than the sliding speed of the Chinese prickly ash at the bottom and lower than the centrifugal movement speed of the Chinese prickly ash, so that the Chinese prickly ash tumbles in the barrel. During the tumbling process, there is a certain probability that the Chinese prickly ash branches will be inserted and clamped into the sieve holes 14.2 of the third drum sieve to complete the fixation of the direction. While the Chinese prickly ash is moving, the Chinese prickly ash branches extend out of the barrel due to the centrifugal force. There are blades closely attached to the drum sieve outside the drum sieve. The rotation of the drum sieve generates a shearing force, and while cutting off the Chinese prickly ash branches, the work of cutting the handles is completed; the Chinese prickly ash in the third drum sieve tumbles and slides from the inlet end to the discharge port 14.1 of the third drum sieve during the rotation of the drum sieve, and falls into the second drum sieve 4 through the second feed hopper 9.
[0054] Through the above specific implementation manners in the form of embodiments, the present invention has been described in detail, but it should not be understood that the above-mentioned subject scope of the present invention is limited to the above specific implementation manners. All technologies implemented based on the above content of the present invention belong to the scope of the present invention.
Claims
1. The full-automatic Chinese prickly ash stem-cutting and grading device, including a frame, is characterized in that: The first and second drum screens and the first and second feed hoppers are stacked vertically inside the frame. The first and second drum screens rotate inside the frame through the drum screen rotating support device. The first drum screen is provided with a first drum screen feed inlet, a discharge outlet, screen holes, and a retaining ring. The first drum screen feed inlet is rotatably connected to the first feed hopper. The screen holes of the first drum screen are groove-shaped holes, the width of the groove-shaped holes is 1.8 - 2.1 mm, the length is 15 - 25 mm, and the length direction is arranged along the axis direction of the drum screen. The discharge outlet of the first drum screen is connected and fixed to the grading drum screen. The front part of the grading drum screen is provided with small holes of the grading drum screen, the diameter of the small holes of the grading drum screen is 4 - 5 mm, and the rear part of the grading drum screen is provided with large holes of the grading drum screen, the diameter of the large holes of the grading drum screen is 5.5 - 6.5 mm. The second drum screen is provided with a second drum screen feed inlet, a discharge outlet, screen holes, and a retaining ring. The second drum screen feed inlet is rotatably connected to the second feed hopper. The screen holes of the second drum screen are groove-shaped holes, the width of the groove-shaped holes is 1.8 - 2.1 mm, the length is 15 - 25 mm, and the length direction is arranged along the axis direction of the drum screen. The discharge outlet of the second drum screen is arranged corresponding to the first feed hopper. Blades are arranged on the first and second drum screens close to the outer wall of the drum. The blades are arranged at the bottom of the first and second drum screens, and the orientation of the blades is opposite to the rotation direction of the first and second drum screens. The frame is provided with a device for making the blades close to the outer wall of the drum screen. The feed inlets of the first and second drum screens are inclined with the feed inlet higher than the discharge outlet. Power devices are arranged at the ends of the first and second drum screens.
2. The fully automatic Chinese prickly ash stalk cutting and grading device according to claim 1, characterized in that: Inside the frame above the second drum screen, a third drum screen and a third feed hopper are also stacked vertically. The third drum screen rotates inside the frame through the drum screen rotating support device. The third drum screen is provided with a third drum screen feed inlet, a discharge outlet, screen holes, and a retaining ring. The third drum screen feed inlet is rotatably connected to the third feed hopper. The screen holes of the third drum screen are groove-shaped holes, the width of the groove-shaped holes is 1.8 - 2.1 mm, the length is 15 - 25 mm, and the length direction is arranged along the axis direction of the drum screen. The discharge outlet of the third drum screen corresponds to the second feed hopper. Blades are arranged on the third drum screen close to the outer wall of the drum. The blades of the third drum screen are arranged at the bottom of the second drum screen, and the orientation of the blades is opposite to the rotation direction of the drum screen. The feed inlet of the third drum screen is inclined with the feed inlet higher than the discharge outlet. A power device is arranged at the end of the third drum screen.
3. The fully automatic Chinese prickly ash stalk cutting and grading device according to claim 1 or 2, characterized in that: The drum screen rotating support device includes a support hanger fixed on the frame. A support roller shaft is arranged on the support hanger. A support roller is rotatably connected to the support roller shaft. The outer circle of the support roller is in rolling support connection with the outer circle of the first drum screen or the second drum screen or the third drum screen. The side of the support roller is in rolling contact with the outer side surface of the retaining ring of the first drum screen or the second drum screen or the third drum screen.
4. The fully automatic Chinese prickly ash stalk cutting and grading device according to claim 1 or 2, characterized in that: The device for making the blades close to the outer wall of the drum screen includes a vertical plate fixed on the vertical connecting rod. A triangular plate is fixedly connected to the vertical plate in an adjustable up and down manner. A blade support plate is rotatably connected to the triangular plate. A blade is fixedly connected to the upper surface of the blade support plate in an adjustable up and down manner. A pull rod is fixed to the lower surface of the blade support plate. The end of the pull rod is hooked with a tension spring, and the other end of the tension spring is hooked with a longitudinal connecting rod.
5. The fully automatic Chinese prickly ash stalk-cutting and grading device according to claim 1 or 2, characterized in that: The power device includes a motor fixedly connected to a transverse connecting rod and a transmission shaft rotatably connected through a transmission shaft support seat. One end of the transmission shaft is fixedly connected with a transmission shaft gear, and the transmission shaft gear meshes with a drum screen gear ring fixedly connected to the end of the first drum screen or the second drum screen or the third drum screen; the motor is in transmission connection with a speed reducer, the speed reducer is provided with a power output shaft, and the power output shaft is in transmission connection with the other end of the transmission shaft. The control switch of the motor is a forward and reverse switch.
6. The fully automatic Chinese prickly ash stalk cutting and grading device according to claim 1 or 2, characterized in that: A plurality of flow pushing plates are obliquely arranged between the inner circle of the first drum screen, the second drum screen, and the third drum screen and the axis of the drum screen.
7. The fully automatic prickly ash stalk cutting and grading device according to claim 1 or 2, characterized in that: A first waste material baffle plate is obliquely arranged front and back on the frame between the first drum screen and the second drum screen; a second waste material baffle plate is obliquely arranged front and back on the frame between the second drum screen and the third drum screen.
8. The fully automatic Chinese prickly ash stalk cutting and grading device according to claim 1 or 2, characterized in that: The inclination angle of the inclination is 5-15°.
9. The fully automatic Chinese prickly ash stalk cutting and grading device according to claim 1 or 2, characterized in that: A Chinese prickly ash ejecting device is arranged on the frame corresponding to the grading drum screen. The Chinese prickly ash ejecting device includes a top bearing seat bottom plate rotatably connected to a transverse connecting rod. A top bearing seat is fixedly connected to the top bearing seat bottom plate. A brush barrel shaft is rotatably connected to the top bearing seat. A brush barrel is fixedly connected to the brush barrel shaft. A brush is arranged on the brush barrel. The end of the brush is inserted into the large and small holes of the grading drum screen. A top bolt is arranged at the other end of the top bearing seat bottom plate. A top spring is sleeved on the top bolt. The other end of the top bolt is connected to a top support plate fixedly connected to a vertical connecting rod.
10. The fully automatic Chinese prickly ash stalk cutting and grading device according to claim 1 or 2, characterized in that: A small particle Chinese prickly ash receiving hopper is arranged below the small holes of the grading drum screen; a large particle Chinese prickly ash receiving hopper is arranged below the large holes of the grading drum screen.
Citation Information
Patent Citations
Pepper stem removing device
CN219835158U