Efficient stirring mechanism for aluminum hose spraying device
By designing an efficient mixing mechanism for cross plates and spiral blades in the aluminum hose spraying device, the problem of uneven mixing of the paint is solved, the three-dimensional mixing of the paint and the consistency of the coating is achieved, and the quality of the spraying is improved.
Patent Information
- Application Number
- CN202422025006.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-20
- Publication Date
- 2025-07-08
- Estimated Expiration
- 2034-08-20
AI Technical Summary
The existing aluminum hose spraying device cannot stir the mixed paint in the vertical and horizontal directions at the same time, resulting in uneven mixing of the paint, affecting the spray quality and consistency of the coating.
An efficient mixing mechanism is designed, including cross plates and spiral blades. Three-dimensional mixing of the paint is achieved through horizontal and vertical mixing rods, eliminating the stirring dead corners, and using complementary stirring mode to improve mixing uniformity.
The uniform mixing of the coating is achieved, ensuring the consistency of the coating and the stability of the color, and improving the efficiency and quality of the spraying device.
Smart Images

Figure CN223069765U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of aluminum hose processing, in particular to an efficient stirring mechanism for an aluminum hose spraying device. Background Technique
[0002] At present, tubular aluminum containers are widely used in the fields of daily chemical products, pharmaceuticals, etc., such as medicinal ointments, adhesives, cosmetics, toothpaste, aerosol cans, and beverage bottles. However, in the pharmaceutical field, the use requirements of tubular aluminum containers are particularly high, especially for aluminum containers used to hold drugs. The tubular aluminum containers need to go through the entire production process of cold extrusion, trimming and cutting, annealing, spraying, curing, printing, and packaging to complete the overall production process.
[0003] Common aluminum hose spraying devices cannot stir and mix the paint in the barrel simultaneously in the vertical and horizontal directions, which will lead to uneven mixing of the paint, resulting in inconsistent appearance of the hoses during spraying, uneven color depth, or obvious stripes and spots. At the same time, the protectiveness and functionality of the coating may also be greatly reduced, and uneven mixing of pigments, additives, etc. may occur. This will not only affect the color consistency of the hoses but also may affect other performance indicators of the hoses, such as weather resistance, moisture resistance, or chemical stability.
[0004] Therefore, for the above-mentioned aluminum hose spraying device, since it cannot stir and mix the paint in the barrel simultaneously in the vertical and horizontal directions, it may lead to inconsistent coating thickness during spraying of the aluminum hose, and the protectiveness and functionality of the coating may also be greatly reduced. Moreover, uneven mixing of pigments, additives, etc. may occur, reducing the spraying quality of the device. This urgently needs to be solved to improve the usage scenario of the aluminum hose spraying device. Summary of the Utility Model
[0005] In order to overcome the problem that the stirring mechanism of common aluminum hose spraying devices has low efficiency, it may lead to inconsistent coating thickness during spraying of aluminum hoses, and uneven mixing of pigments, additives, etc., reducing the spraying quality of the device.
[0006] The technical solution of the utility model is: an efficient stirring mechanism for an aluminum hose spraying device, which includes the main body of the aluminum hose spraying device. Four support legs are fixedly arranged on the upper end surface of the main body of the aluminum hose spraying device. A fixing ring is fixedly arranged inside the four support legs. A barrel is fixedly arranged inside the fixing ring. A motor 1 is fixedly arranged on the upper end surface of the barrel. A feed port is opened on the upper end surface of the barrel. The output end of the motor 1 is fixedly provided with a cross plate 1. Four stirring rods 1 are fixedly arranged on the lower end surface of the cross plate 1. A connecting rod is fixedly arranged at the center of the lower end surface of the cross plate 1. A spiral blade is arranged on the outer surface of the connecting rod.
[0007] Preferably, when the motor starts, it drives the first cross plate to rotate. The rotation of the first cross plate drives the four first stirring rods and the connecting rod to rotate together. The first stirring rods stir the paint horizontally, promoting the horizontal mixing of the paint, while the spiral blades on the connecting rod push the paint to flow vertically, causing the paint to tumble up and down. This can effectively prevent the paint from stratifying and ensure the uniform mixing of the paint components. Through stirring in both horizontal and vertical directions, three-dimensional mixing of the paint is achieved, improving the stirring efficiency and mixing uniformity. The design of the spiral blades helps to eliminate the dead corners in the barrel, ensuring that the paint in the entire barrel can be fully stirred, ensuring the consistency of the coating and the stability of the color.
[0008] Preferably, a second motor is fixedly arranged on the lower end surface of the barrel. One end of a connecting piece is fixedly arranged at the output end of the second motor, and a driving gear is fixedly arranged at the other end of one end of the connecting piece. Starting the second motor can drive the connecting piece to rotate, and the connecting piece will drive the driving gear to rotate.
[0009] Preferably, one ends of four fixing rods are fixedly arranged on the inner bottom surface of the barrel, and a fixing plate is fixedly arranged at the other ends of the four fixing rods. This structure improves the stability of the device, making the device have high stability during operation.
[0010] Preferably, a connecting rod is installed in the groove at the center of the fixing plate through a bearing. A driven gear is fixedly arranged on the lower end surface of the connecting rod, and a second cross plate is fixedly arranged on the upper end surface of the connecting rod. Installing the connecting rod in the groove at the center of the fixing plate through a bearing can provide good support for the connecting rod. The driven gear is meshed with the driving gear, enabling the driving gear to drive the driven gear to rotate, thereby driving the connecting rod and the second cross plate to rotate.
[0011] Preferably, four second stirring rods are fixedly arranged on the upper end surface of the second cross plate. The four second stirring rods are located inside the four first stirring rods. The rotation of the second cross plate drives the second stirring rods to rotate, and the rotation direction of the second stirring rods is opposite to that of the first stirring rods, forming a complementary stirring mode and generating shear force at the same time, which helps to break the aggregates in the paint and further improve the mixing effect.
[0012] Preferably, one end of a first pipe is fixedly connected to the lower end surface of the barrel, and the other end of the first pipe is fixedly connected to the input end of a pump body. A pump body is installed on the upper end surface of the aluminum hose spraying device main body. One end of a second pipe is fixedly connected to the output end of the pump body, and the other end of the second pipe is fixedly provided with a cavity plate. A plurality of nozzles are installed on the lower end surface of the cavity plate. The barrel, the first pipe, the second pipe, and the cavity plate are in a communicating setting. Starting the pump body, the paint is conveyed into the second pipe through the first pipe and then enters the cavity plate through the second pipe. Starting the nozzles to spray the paint in the cavity plate, thereby performing the spraying work on the aluminum hose.
[0013] Preferably, a box door is installed on the front surface of the main body of the aluminum hose spraying device, a support base is fixedly arranged on the lower end surface of the main body of the aluminum hose spraying device, and an observation window is provided on the left end surface of the main body of the aluminum hose spraying device. The box door facilitates the staff to take out the aluminum hoses after the spraying work is completed, etc. The support base provides a stable supporting force for the device, and the observation window facilitates the staff to observe the inside of the main body of the aluminum hose spraying device so as to control the device.
[0014] Advantages of the present utility model:
[0015] 1. When the first motor is started, it will drive the first cross plate to rotate. The rotation of the first cross plate drives the four first stirring rods and the connecting rod to rotate together. The first stirring rods stir the paint in the horizontal direction to promote the horizontal mixing of the paint, while the spiral blades on the connecting rod push the paint to flow in the vertical direction, causing the paint to roll up and down. This can effectively prevent the paint from stratifying and ensure the uniform mixing of the paint components. Through stirring in the horizontal and vertical directions, three-dimensional mixing of the paint is achieved, improving the stirring efficiency and mixing uniformity. The design of the spiral blades helps to eliminate the stirring dead corners in the barrel, ensuring that the paint in the entire barrel can be fully stirred, ensuring the consistency of the coating and the stability of the color.
[0016] 2. By starting the second motor, the connecting piece can be driven to rotate. The connecting piece drives the driving gear to rotate, and the driven gear is meshed with the driving gear, so that the driving gear can drive the driven gear to rotate, thereby driving the connecting rod and the second cross plate to rotate. The rotation of the second cross plate drives the second stirring rod to rotate, and the rotation direction of the second stirring rod is opposite to that of the first stirring rod, forming a complementary stirring mode, and at the same time, a shearing force can be generated, which helps to break the aggregates in the paint and further improve the mixing effect. Description of the Drawings
[0017] Figure 1 Shown is a three-dimensional structural schematic diagram of an efficient stirring mechanism for an aluminum hose spraying device of the present utility model;
[0018] Figure 2 Shown is a three-dimensional structural schematic diagram of the location of the first pipeline of an efficient stirring mechanism for an aluminum hose spraying device of the present utility model;
[0019] Figure 3 Shown is a sectional structural schematic diagram of the location of the barrel of an efficient stirring mechanism for an aluminum hose spraying device of the present utility model;
[0020] Figure 4 Shown is a three-dimensional structural schematic diagram of the location of the spiral blade of an efficient stirring mechanism for an aluminum hose spraying device of the present utility model.
[0021] In the figure: 1. Main body of the aluminum hose spraying device; 2. Observation window; 3. Support base; 4. Box door; 5. Support leg; 6. Fixed ring; 7. Cylinder; 8. Motor 1; 9. Feed inlet; 10. Cross plate 1; 11. Stirring rod 1; 12. Connecting rod; 13. Helical blade; 14. Motor 2; 15. Connector; 16. Driving gear; 17. Driven gear; 18. Connecting rod; 19. Cross plate 2; 20. Stirring rod 2; 21. Pipe 1; 22. Pump body; 23. Pipe 2; 24. Cavity plate; 25. Nozzle; 26. Fixed rod; 27. Fixed disk. Specific implementation mode
[0022] The present utility model will be further described below in conjunction with the accompanying drawings and embodiments.
[0023] Please refer to Figures 1 - 4 , the present utility model provides an embodiment: a high-efficiency stirring mechanism for an aluminum hose spraying device, including the main body 1 of the aluminum hose spraying device. Four support legs 5 are fixedly arranged on the upper end surface of the main body 1 of the aluminum hose spraying device. A fixed ring 6 is fixedly arranged inside the four support legs 5. A cylinder 7 is fixedly arranged inside the fixed ring 6. A motor 1 8 is fixedly arranged on the upper end surface of the cylinder 7. A feed inlet 9 is arranged on the upper end surface of the cylinder 7. The output end of the motor 1 8 is fixedly provided with a cross plate 1 10. Four stirring rods 1 11 are fixedly arranged on the lower end surface of the cross plate 1 10. A connecting rod 12 is fixedly arranged at the center of the lower end surface of the cross plate 1 10. A helical blade 13 is arranged on the outer surface of the connecting rod 12.
[0024] Please refer to Figures 1 - 4 , in this embodiment, a motor 2 14 is fixedly arranged on the lower end surface of the cylinder 7. One end of a connector 15 is fixedly arranged at the output end of the motor 2 14. The other end of one end of the connector 15 is fixedly provided with a driving gear 16. Starting the motor 2 14 can drive the connector 15 to rotate. The connector 15 will drive the driving gear 16 to rotate. One end of four fixed rods 26 is fixedly arranged on the inner bottom surface of the cylinder 7. The other end of the four fixed rods 26 is fixedly provided with a fixed disk 27. This structure improves the stability of the device, making the device have high stability during operation.
[0025] Please refer to Figures 1 - 4, in this embodiment, a connecting rod 18 is installed in the groove of the center of the fixed disk 27 through a bearing. A driven gear 17 is fixedly arranged on the lower end surface of the connecting rod 18, and a cross plate two 19 is fixedly arranged on the upper end surface of the connecting rod 18. Installing the connecting rod 18 through the bearing in the groove of the center of the fixed disk 27 can provide good support for the connecting rod 18. The driven gear 17 is meshed with the driving gear 16, so that the driving gear 16 can drive the driven gear 17 to rotate, thereby driving the connecting rod 18 and the cross plate two 19 to rotate. Four stirring rods two 20 are fixedly arranged on the upper end surface of the cross plate two 19. The four stirring rods two 20 are located inside the four stirring rods one 11. The rotation of the cross plate two 19 drives the stirring rods two 20 to rotate. The rotation direction of the stirring rods two 20 is opposite to that of the stirring rods one 11, forming a complementary stirring mode, and at the same time, shear force can be generated, which helps to break the aggregates in the coating and further improve the mixing effect. One end of a pipeline one 21 is fixedly connected to the lower end surface of the material cylinder 7, and the other end of the pipeline one 21 is fixedly connected to the input end of the pump body 22. The pump body 22 is installed on the upper end surface of the aluminum hose spraying device main body 1. One end of a pipeline two 23 is fixedly connected to the output end of the pump body 22, and the other end of the pipeline two 23 is fixedly provided with a cavity plate 24. A plurality of nozzles 25 are installed on the lower end surface of the cavity plate 24. The material cylinder 7, the pipeline one 21, the pipeline two 23 and the cavity plate 24 are arranged in communication. Start the pump body 22, transport the coating into the pipeline two 23 through the pipeline one 21, and then enter the cavity plate 24 through the pipeline two 23. Start the nozzles 25 to spray out the coating in the cavity plate 24, so as to spray the aluminum hose. A box door 4 is installed on the front side surface of the aluminum hose spraying device main body 1. A support base 3 is fixedly arranged on the lower end surface of the aluminum hose spraying device main body 1. An observation window 2 is opened on the left end surface of the aluminum hose spraying device main body 1. The setting of the box door 4 facilitates the staff to take out the aluminum hose after the spraying work is completed. The support base 3 provides stable support force for the device. The setting of the observation window 2 facilitates the staff to observe the inside of the aluminum hose spraying device main body 1, so as to control the device.
[0026] When working, the paint is poured into the barrel 7 through the feed port 9. When the motor 8 is started, the cross plate 10 is driven to rotate. The rotation of the cross plate 10 drives the four stirring rods 11 and the connecting rod 12 to rotate together. The stirring rod 11 stirs the paint in the horizontal direction to promote the lateral mixing of the paint, and the spiral blades 13 on the connecting rod 12 promote the flow of the paint in the vertical direction, causing the paint to roll up and down. This can effectively avoid the stratification of the paint and ensure the uniform mixing of the paint components. Through stirring in the horizontal and vertical directions, the three-dimensional mixing of the paint is achieved, the stirring efficiency and mixing uniformity are improved, and the design of the spiral blades 13 helps to eliminate the stirring dead angle in the barrel 7, ensuring that the paint in the entire barrel 7 can be fully stirred, ensuring the consistency of the coating and the stability of the color. Starting the motor 2 14 can drive the connecting piece 15 to rotate, and the connecting piece 15 will drive the driving gear 16 to rotate. The driven gear 17 is meshed with the driving gear 16, so that the driving gear 16 can The driven gear 17 is driven to rotate, thereby driving the connecting rod 18 and the cross plate 19 to rotate. The rotation of the cross plate 19 drives the stirring rod 20 to rotate, and the rotation direction of the stirring rod 20 is opposite to the rotation direction of the stirring rod 11, forming a complementary stirring mode, and at the same time, shear force can be generated, which helps to break up the agglomerates in the paint and further improve the mixing effect. The connecting rod 18 is installed by the bearing in the groove at the center of the fixed plate 27, which can provide good support for the connecting rod 18. The pump body 22 is started, and the paint is transported into the pipe 2 23 through the pipe 1 21, and then enters the cavity plate 24 through the pipe 23. The nozzle 25 is started to spray the paint in the cavity plate 24, so as to spray the aluminum hose. The setting of the box door 4 is convenient for the staff to take out the aluminum hose after the spraying work is completed. The support base 3 provides a stable support force for the device. The setting of the observation window 2 is convenient for the staff to observe the inside of the main body 1 of the aluminum hose spraying device so as to control the device.
[0027] Through the above steps, when the motor 8 is started, it will drive the cross plate 10 to rotate. The rotation of the cross plate 10 drives the four stirring rods 11 and the connecting rod 12 to rotate together. The stirring rod 11 stirs the paint in the horizontal direction to promote the lateral mixing of the paint, and the spiral blades 13 on the connecting rod 12 promote the flow of the paint in the vertical direction, causing the paint to roll up and down. This can effectively avoid the stratification of the paint and ensure the uniform mixing of the paint components. Through stirring in the horizontal and vertical directions, three-dimensional mixing of the paint is achieved, and the stirring efficiency and mixing uniformity are improved. The design of the spiral blades 13 helps to eliminate the stirring dead corners in the barrel 7, ensuring that the paint in the entire barrel 7 can be fully stirred, ensuring the consistency of the coating and the stability of the color.
[0028] The embodiments of the present utility model have been described in detail above in conjunction with the accompanying drawings. However, the present utility model is not limited to the above embodiments, and various changes can be made without departing from the gist of the present utility model within the scope of knowledge possessed by those skilled in the art.
Claims
1. An efficient stirring mechanism for an aluminum hose spraying device, comprising a main body (1) of the aluminum hose spraying device, characterized in that: At the upper end face of the main body (1) of the aluminum hose spraying device, four support legs (5) are fixedly arranged. Inside the four support legs (5), a fixing ring (6) is fixedly arranged. Inside the fixing ring (6), a material cylinder (7) is fixedly arranged. At the upper end face of the material cylinder (7), a first motor (8) is fixedly arranged. At the upper end face of the material cylinder (7), a feed inlet (9) is opened. At the output end of the first motor (8), a first cross plate (10) is fixedly arranged. At the lower end face of the first cross plate (10), four first stirring rods (11) are fixedly arranged. At the center of the lower end face of the first cross plate (10), a connecting rod (12) is fixedly arranged. On the outer surface of the connecting rod (12), a spiral blade (13) is arranged.
2. The high-efficiency stirring mechanism for an aluminum hose spraying device according to claim 1, characterized in that: At the lower end face of the material cylinder (7), a second motor (14) is fixedly arranged. At the output end of the second motor (14), one end of a connecting piece (15) is fixedly arranged. At the other end of one end of the connecting piece (15), a driving gear (16) is fixedly arranged.
3. The high-efficiency stirring mechanism for an aluminum hose spraying device according to claim 2, characterized in that: At one end of four fixing rods (26), the other ends of the four fixing rods (26) are fixedly arranged at the inner bottom surface of the material cylinder (7).
4. The high-efficiency stirring mechanism for an aluminum hose spraying device according to claim 3, characterized in that: In the groove at the center of the fixing disk (27), a connecting rod (18) is installed by bearing. At the lower end face of the connecting rod (18), a driven gear (17) is fixedly arranged. At the upper end face of the connecting rod (18), a second cross plate (19) is fixedly arranged.
5. The high-efficiency stirring mechanism for an aluminum hose spraying device according to claim 4, characterized in that: At the upper end face of the second cross plate (19), four second stirring rods (20) are fixedly arranged. The four second stirring rods (20) are located inside the four first stirring rods (11).
6. The high-efficiency stirring mechanism for an aluminum hose spraying device according to claim 3, characterized in that: At one end of the material cylinder (7), one end of a first pipe (21) is fixedly connected. The other end of the first pipe (21) is fixedly connected to the input end of a pump body (22). On the upper end face of the main body (1) of the aluminum hose spraying device, the pump body (22) is installed. At the output end of the pump body (22), one end of a second pipe (23) is fixedly connected. At the other end of the second pipe (23), a cavity plate (24) is fixedly arranged. At the lower end face of the cavity plate (24), a plurality of spray heads (25) are installed. The material cylinder (7), the first pipe (21), the second pipe (23) and the cavity plate (24) are in an interconnected setting.
7. The high-efficiency stirring mechanism for an aluminum hose spraying device according to claim 6, characterized in that: On the front side surface of the main body (1) of the aluminum hose spraying device, a box door (4) is installed. At the lower end face of the main body (1) of the aluminum hose spraying device, a support base (3) is fixedly arranged. On the left end face of the main body (1) of the aluminum hose spraying device, an observation window (2) is opened.