Novel conveying roller way

By using the long shaft to connect the roller to the roller in the blanking machine conveying roller and strengthening the structure design, the problem of frequent roller deformation and failure is solved, and the impact resistance and service life of the roller are improved.

CN223070144UActive Publication Date: 2025-07-08JIANGSU LIANFENG ENERGY EQUIP
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Patent Information

Application Number
CN202422107722.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-29
Publication Date
2025-07-08
Estimated Expiration
2034-08-29

AI Technical Summary

Technical Problem

During the billet rolling process, the rolling rollers are frequently deformed and malfunctioned due to the bending of the steel billet head during the billet rolling process, which affects production efficiency and safety.

Method used

A new type of conveying roller is designed, which uses a long shaft to connect coaxially to the roller cylinder, and the structure is enhanced by the end cap and rib plate to enhance the impact resistance and stiffness of the roller, and improve the welding method to improve the connection strength.

Benefits of technology

It extends the service life of the rollers, reduces the frequency of failure, and improves production efficiency and safety.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223070144U_ABST
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Abstract

The utility model discloses a novel conveying roller way, which relates to the technical field of cogging machine components and comprises a roller and end covers arranged at two ends of the roller. The long shaft is arranged in a through groove formed in the roller, the length of the long shaft is larger than that of the roller, so that the two ends of the long shaft exceed the through groove to form end shafts, the long shaft and the end shafts of the long shaft are coaxial with the roller, first inner holes allowing the end shafts to stretch out are formed in the surfaces of the end covers, and therefore the long shaft and the roller are fixedly connected through the two end covers. The through groove is formed in the roller, the long shaft can be inserted into the through groove to be fixed to the roller, the end covers are welded to the two ends of the through groove, the end covers and the long shaft are welded and fixed, and therefore the high-strength conveying roller way is formed, and an original short shaft with the two sides fixed through the end covers is changed into the long shaft penetrating through the roller. The impact resistance of the roller way is improved, and the problem that the roller way breaks down frequently due to the fact that an original roller way shaft is prone to desoldering and a roller cylinder deforms is solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of blooming mill components, and specifically relates to a novel conveying roller table. Background Art

[0002] When large-sized steel materials are rolled by a blooming mill, affected by rolling, the cross-section of the billet is large. When rolled by the blooming mill, the billet is rolled back and forth, and the phenomenon of both ends bending (the stock head generally bends downward) often occurs. Therefore, the impact on the front and rear conveying roller tables of the blooming mill is relatively large, resulting in deformation of the roller table, frequent welding detachment of the support roller barrel shaft end covers, and only the temporary welding method can be used to extend the service life. The main reason is that end covers and short shafts are welded at both ends of the roller barrel of the original roller table structure, and the middle is just the roller barrel. After the roller table is deformed under the impact of the middle billet elbow, the transmission shaft is not on the center line of the roller table, and the roller table fails frequently and needs to be replaced often. In the case of a relatively fast production rhythm, it affects production. Due to the large number of on-line roller tables, the operation risk of workers is high and the labor intensity is large. Content of the Utility Model

[0003] The purpose of the utility model is to provide a novel conveying roller table to solve the technical problem in the above background art that when the conveying roller of the blooming mill on the current market conveys the steel billet, the conveying roller is easily deformed and damaged due to the bending of the stock head of the steel billet.

[0004] To achieve the above purpose, the utility model provides the following technical solution: A novel conveying roller table, comprising:

[0005] A roller barrel and end covers provided at both ends of the roller barrel;

[0006] A long shaft, which is arranged in a through groove opened in the roller barrel. The length of the long shaft is greater than that of the roller barrel, so that both ends of the long shaft extend out of the through groove to form end shafts. The long shaft and its end shafts are coaxial with the roller barrel. A first inner hole for the end shaft to extend out is opened on the surface of the end cover, so that the long shaft and the roller barrel are fixedly connected through the two end covers.

[0007] As a preferred technical solution of the utility model, welding grooves are opened at the first inner hole and the outer edge of the end cover, and the welding grooves are used for full welding connection with the long shaft and the roller barrel respectively.

[0008] As a preferred technical solution of the utility model, one end of the end shaft of the long shaft is connected to one end of a coupling, and the other end of the coupling is connected to the output end of a speed reducer.

[0009] As a preferred technical solution of the utility model, a first exhaust hole for exhausting gas during welding is opened on the surface of the end cover.

[0010] As a preferred technical solution of the present utility model, the novel conveying roller path further includes a reinforcing structure, which is arranged between the through groove of the roller and the long shaft to enhance the impact resistance of both the long shaft and the roller in the radial direction.

[0011] As a preferred technical solution of the present utility model, the reinforcing structure includes: rib plates arranged at intervals along the length direction of the long shaft, the rib plates are provided with second inner holes for the long shaft to pass through, and the rib plates are respectively connected to the inner wall of the through groove of the roller and the long shaft.

[0012] As a preferred technical solution of the present utility model, the rib plate is provided with a welding groove at its second inner hole, the welding groove is used for full welding connection with the long shaft, the surface of the rib plate is provided with second exhaust holes for exhausting gas during welding, and the roller is provided with long holes corresponding to the rib plates in its circumferential direction. During welding, the rib plate and the roller are connected together by surfacing welding in the long holes.

[0013] As a preferred technical solution of the present utility model, the novel conveying roller path further includes:

[0014] a plurality of first notches opened on the circumference of the end cover;

[0015] a plurality of second notches opened on the circumference of the rib plate;

[0016] a connecting plate provided with third notches matching the first notches and the second notches, and the connecting plate is provided with a welding groove on the side where it fits with the long shaft.

[0017] As a preferred technical solution of the present utility model, triangular rib plates are additionally provided on the outer side of the end cover for reinforcement.

[0018] Compared with the prior art, the beneficial effects of the present utility model are:

[0019] By opening a through groove inside the roller in the present utility model, it is beneficial to insert the long shaft into the through groove and fix it with the roller, and then by welding end covers at both ends of the through groove and welding and fixing the end covers with the long shaft, a high-strength conveying roller path is formed. The original short shaft fixed by end covers on both sides is changed to a long shaft passing through the roller, increasing the impact resistance of the roller path, overcoming the problems of frequent roller path failures caused by easy welding detachment of the original roller path shaft and deformation of the roller, and greatly extending the service life of the roller path. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 is a partial sectional three-dimensional structure schematic diagram of the present utility model;

[0021] Figure 2 is a three-dimensional structure schematic diagram of the long shaft, rib plate and connecting plate of the present utility model;

[0022] Figure 3 Schematic diagram of the three-dimensional structure of the long shaft of the present utility model;

[0023] Figure 4 Schematic diagram of the three-dimensional structure of the rib plate of the present utility model;

[0024] Figure 5 Schematic diagram of the three-dimensional structure of the end cover of the present utility model;

[0025] Figure 6 Schematic diagram of the three-dimensional structure of the connecting plate of the present utility model;

[0026] Figure 7 Schematic diagram of the half-sectional structure of the roller of the present utility model.

[0027] In the figure: 1, roller; 2, rib plate; 3, long shaft; 4, connecting plate; 5, end cover; 6, long strip hole; 7, first exhaust hole; 8, second exhaust hole; 9, second inner hole; 10, first inner hole; 11, first notch; 12, second notch; 13, third notch. Specific embodiments

[0028] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments.

[0029] Please refer to Figures 1-7 , the present utility model provides a technical solution: as Figure 7 shown, a new type of conveying roller path includes: a roller 1 and end covers 5 provided at both ends of the roller 1; a long shaft 3, which is provided in a through groove opened in the roller 1, and the length of the long shaft 3 is greater than that of the roller 1, so that both ends of the long shaft 3 extend beyond the through groove to form end shafts, and the long shaft 3 and its end shafts are coaxial with the roller 1. The surface of the end cover 5 is provided with a first inner hole 10 for the end shaft to extend out, so as to fixedly connect the long shaft 3 and the roller 1 through the two end covers 5; one end of the end shaft of the long shaft 3 is connected to one end of a coupling, and the other end of the coupling is connected to the output end of a speed reducer;

[0030] Adopting the above technical solution can improve the strength of the conveying roller path. By opening a through groove inside the roller 1, it is beneficial to insert the long shaft 3 into the through groove and fix it with the roller 1, and then by welding the end covers 5 at both ends of the through groove and welding and fixing the end covers 5 with the long shaft 3, a high-strength conveying roller path is formed. The original short shaft fixed by the end covers 5 on both sides is changed to the long shaft 3 passing through the roller 1, increasing the impact resistance of the roller path, and overcoming the frequent problems of the roller path caused by the easy de-welding of the original roller path shaft and the deformation of the roller.

[0031] As Figure 1 and Figure 5As shown, in this embodiment, the end cap 5 is provided with welding grooves at its first inner hole 10 and outer edge, and the welding grooves are used for full welding connection with the long shaft 3 and the roller 1 respectively;

[0032] Adopting the above technical solution can conveniently fix the end cap 5 at the through groove of the roller 1, and at the same time fix the end cap 5 to the long shaft 3, so that the long shaft 3 can drive the end cap 5 to rotate, and then drive the roller 1 to rotate through the end cap 5.

[0033] As Figure 5 shown, in this embodiment, the surface of the end cap 5 is provided with first exhaust holes 7 for exhausting gas during welding; a triangular rib plate is additionally provided on the outer side of the end cap 5 for reinforcement;

[0034] Adopting the above technical solution can help exhaust the fumes during welding of the end cap 5 from the first exhaust holes 7.

[0035] As Figure 1 、 Figure 2 and Figure 4 shown, in this embodiment, the new conveying roller path further includes a strengthening structure, which is arranged between the through groove of the roller 1 and the long shaft 3 to improve the impact resistance of the long shaft 3 and the roller 1 in the radial direction; specifically, the strengthening structure includes: three rib plates 2 arranged at intervals along the length direction of the long shaft 3, the rib plates 2 are in conformity with the shape of the through groove of the roller 1, the rib plates 2 are of circular plate structure, the rib plates 2 are provided with second inner holes 9 for the long shaft 3 to pass through, and the rib plates 2 are respectively connected to the inner wall of the through groove of the roller 1 and the long shaft 3; the rib plates 2 are provided with welding grooves at their second inner holes 9, the welding grooves are used for full welding connection with the long shaft 3, the surfaces of the rib plates 2 are provided with second exhaust holes 8 for exhausting gas during welding, and the roller 1 is provided with long holes 6 corresponding to the rib plates 2 in its circumferential direction. During welding, the rib plates 2 and the roller 1 are connected together by surfacing welding in the long holes 6;

[0036] Adopting the above technical solution can help further improve the impact resistance of the conveying roller path. The design of the hollow interior of the roller 1 not only helps reduce the weight of the conveying roller path and save materials, but also can fill the gap between the through groove of the roller 1 and the long shaft 3 by setting the rib plates 2, taking into account the stiffness of the roller 1 and making its impact resistance better.

[0037] As Figure 2 and Figure 6 shown, in this embodiment, the new conveying roller path further includes: four first notches 11 opened on the circumference of each end cap 5; four second notches 12 opened on the circumference of each rib plate 2; four connecting plates 4 provided with third notches 13 that cooperate with the first notches 11 and the second notches 12, and the connecting plates 4 are provided with welding grooves on the side that fits with the long shaft 3;

[0038] Adopting the above technical solution can further improve the impact resistance of the conveying roller path. The long strip-shaped connecting plate 4 can extend throughout the through groove of the roller 1. The connecting plate 4 cooperates with the rib plate 2 to fill the gap between the through groove of the roller 1 and the long shaft 3, improving the stiffness of the roller 1. The settings of the first notch 11, the second notch 12, and the third notch 13 are conducive to clamping and connecting the connecting plate 4 with the end cover 5 and the rib plate 2, facilitating positioning during welding.

[0039] Working principle: During use, first measure the dimensions, and weld the rib plates 2 and the two end covers 5 on the long shaft 3; snap the third notch 13 of the connecting plate 4 into the second notch 12 of the rib plate 2 and the first notch 11 of the end cover 5 respectively for welding, so that the connecting plate 4 connects all the rib plates 2 and the end covers 5; weld the connecting plate 4 and the long shaft 3 to form a long shaft assembly, and insert the long shaft assembly into the through groove of the roller 1 to assemble into a roller path; connect the rib plate 2 and the roller 1 together by surfacing welding in the long strip hole 6, and then grind the weld seam higher than the roller surface flat; perform full welding connection between the welding groove on the end cover 5 and the roller 1, and add triangular rib plates on the outside of the end cover 5 for reinforcement; after all the assembly and welding are completed, then machine the two end shafts of the long shaft 3 with the surface of the roller 1 as the reference, so that the coaxiality of the roller path meets the use requirements.

[0040] Thus, a series of work is completed. The content not described in detail in this specification belongs to the prior art well-known to those skilled in the art.

[0041] For those skilled in the art, it is obvious that the present invention is not limited to the details of the above exemplary embodiments, and can be implemented in other specific forms without departing from the spirit or basic characteristics of the present invention. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-limiting. The scope of the present invention is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the present invention. Any reference signs in the claims should not be regarded as limiting the claimed rights.

Claims

1. A novel conveying roller table, comprising: Rollers (1) and end caps (5) provided at both ends of the rollers (1); It is characterized in that the novel conveying roller table further comprises: A long shaft (3) which is arranged in a through groove formed in the roller (1), the length of the long shaft (3) is greater than that of the roller (1), so that both ends of the long shaft (3) extend beyond the through groove to form end shafts, the long shaft (3) and its end shafts are coaxial with the roller (1), and a first inner hole (10) for the end shafts to extend out is formed on the surface of the end cap (5), so as to fixedly connect the long shaft (3) and the roller (1) through the two end caps (5).

2. The novel conveying roller table according to claim 1, wherein, The end cap (5) is provided with welding grooves at its first inner hole (10) and outer edge, and the welding grooves are used for full welding connection with the long shaft (3) and the roller (1) respectively.

3. The novel conveying roller table according to claim 1, characterized in that, One end of the end shaft of the long shaft (3) is connected to one end of a coupling, and the other end of the coupling is connected to the output end of a speed reducer.

4. The novel conveying roller table according to claim 2, wherein, The surface of the end cap (5) is provided with a first exhaust hole (7) for exhausting gas during welding.

5. The novel conveying roller table according to claim 4, wherein The novel conveying roller table further comprises a reinforcing structure which is arranged between the through groove of the roller (1) and the long shaft (3) to enhance the impact resistance of the long shaft (3) and the roller (1) in the radial direction.

6. The novel conveying roller table according to claim 5, wherein, The reinforcing structure comprises: rib plates (2) arranged at intervals along the length direction of the long shaft (3), the rib plates (2) are provided with second inner holes (9) for the long shaft (3) to pass through, and the rib plates (2) are respectively connected to the inner wall of the through groove of the roller (1) and the long shaft (3).

7. The novel conveying roller table according to claim 6, characterized in that, The rib plate (2) is provided with a welding groove at its second inner hole (9), the welding groove is used for full welding connection with the long shaft (3), the surface of the rib plate (2) is provided with a second exhaust hole (8) for exhausting gas during welding, and the roller (1) is provided with long strip holes (6) corresponding to the rib plates (2) in its circumferential direction. During welding, the rib plates (2) and the roller (1) are connected together by surfacing welding in the long strip holes (6).

8. The novel conveying roller table according to claim 7, wherein, The novel conveying roller table further comprises: A plurality of first notches (11) formed on the circumference of the end cap (5); A plurality of second notches (12) formed on the circumference of the rib plate (2); A connecting plate (4) provided with a third notch (13) which is matched with the first notch (11) and the second notch (12), and the connecting plate (4) is provided with a welding groove on the side where it is in contact with the long shaft (3).

9. The novel conveying roller table according to claim 8, characterized in that, Triangular rib plates are additionally arranged on the outer side of the end cap (5) for reinforcement.