Water heater reinforcing plate bending device
By designing the water heater reinforced plate bending device and adopting guide components and limiting plate structures, the complexity and material plugging of the back plate bending mold of the TV set is solved, and automatic mold release and equipment life are achieved.
Patent Information
- Application Number
- CN202422008633.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-19
- Publication Date
- 2025-07-08
- Estimated Expiration
- 2034-08-19
AI Technical Summary
The existing TV back panel bending molds have problems such as complex blanking mechanism, difficult to repair blockage, requiring multiple processes and easy blockage of punching equipment.
A water heater reinforcement plate bending device is designed, including an upper plate, a load box and a lower mold assembly. It adopts a guide assembly and a limiting plate structure. Automatic mold release is achieved through rotation of the shaft member, and right-angle grooves are provided on the shaft member to reduce friction and accurately position.
The bending process is simplified, friction damage is reduced, automatic mold release is achieved, and the service life and production efficiency of the equipment are improved.
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Figure CN223070195U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of bending equipment, in particular to a bending device for a water heater reinforcing plate. Background Art
[0002] The bending and forming of a TV backplane generally requires processes such as blanking and punching, bending and forming, and punching. Generally, a bending machine is used to drive a variety of bending dies to complete.
[0003] The existing TV backplane bending dies have the following problems: First, the blanking mechanism is complex and difficult to repair after blockage; second, generally, punching is required after bending and forming, and multiple dies and multiple processes need to be coordinated to complete; finally, the blanking port of the punching equipment is prone to blockage. Although the blockage can be removed by a punch, it will reduce the service life of the equipment. Summary of the Utility Model
[0004] To solve the above technical problems, the utility model provides a bending device for a water heater reinforcing plate.
[0005] The specific technical solution provided by the utility model is as follows:
[0006] The utility model provides a bending device for a water heater reinforcing plate, which includes an upper loading plate, a bearing box, and an upper die head fixed to the bottom of the upper loading plate. The improvement lies in that sliding grooves are provided on both sides of the bearing box, and two groups of lower die components are arranged between the two sliding grooves. The lower die component includes a shaft member, a right-angled groove is formed on the shaft member, limiting plates are fixed on both sides of the shaft member, the sides of the limiting plates away from the shaft member are rotatably installed on inner plates, the inner plates are respectively connected to outer plates through sliders, threaded holes are provided on the outer plates, locking screws are installed in the threaded holes, and the two sliders are respectively slidably arranged in the sliding grooves.
[0007] Further, a guiding component is provided between the upper loading plate and the bearing box. The guiding component includes a sleeve fixedly connected to the bearing box and a guiding shaft fixedly connected to the upper loading plate.
[0008] Further, the upper die head is of a cube structure, the two groups of lower die components are symmetrically arranged on both sides of the upper die head, and the axial distance between the two shaft members is greater than the side length of the upper die head.
[0009] Further, the bearing box includes a box body, the sliding grooves are symmetrically arranged on both sides of the box body, and scales are provided above the sliding grooves.
[0010] Further, a spring is provided in the sleeve, and the bottom of the guiding shaft is fixedly connected to the spring.
[0011] Compared with the prior art, the present application has at least the following beneficial effects:
[0012] During the bending process of the bending device for the reinforcing plate of the water heater of the present utility model, the shaft rotates 90 degrees, which can reduce the relative displacement between it and the reinforcing plate, that is, reduce the friction between the two, and plays a protective role for the reinforcing plate; the present utility model is also provided with scales for measuring the distance between two groups of lower die components, facilitating the accurate positioning of the positions of the two groups of lower die components; in addition, a right-angle groove is opened on the shaft, its center of gravity moves downward, and after being bent, under the action of gravity, the right-angle groove automatically turns upward to realize the automatic demoulding of the reinforcing plate. Brief Description of the Drawings
[0013] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model, the following will briefly introduce the drawings required for description in the embodiments. Obviously, the drawings in the following description are only some embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.
[0014] Figure 1 is a three-dimensional structural schematic diagram of the present utility model;
[0015] Figure 2 is an installation structural schematic diagram of the bearing box and the lower die components of the present utility model;
[0016] Figure 3 is a structural schematic diagram of the lower die components in the present utility model;
[0017] Figure 4 is a schematic diagram of the working state before bending the reinforcing plate of the present utility model;
[0018] Figure 5 is a schematic diagram of the working state after bending the reinforcing plate of the present utility model.
[0019] In the figure, 1, upper loading plate; 2, bearing box; 21, box body; 22, chute; 23, scale; 3, guiding component; 4, upper die head; 5, lower die components; 51, shaft; 52, limiting plate; 53, right-angle groove; 54, inner plate; 55, slider; 56, outer plate; 57, locking screw; 6, reinforcing plate. Detailed Embodiment
[0020] In order to make the purpose, technical solutions and advantages of the present utility model clearer, the following will further describe the present utility model in detail with reference to the drawings. Obviously, the described embodiments are only some embodiments of the present utility model, rather than all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts belong to the scope of protection of the present utility model.
[0021] The following will be combined with Figures 1 to 5A detailed description is given to a bending device for a water heater reinforcement plate according to an embodiment of the present utility model.
[0022] As Figures 1 - 5 shown, a bending device for a water heater reinforcement plate includes an upper loading plate 1, a bearing box 2, and an upper die head 4 fixed to the bottom of the upper loading plate 1. Specifically, two sliding grooves 22 are provided on both sides of the bearing box 2, and two groups of lower die components 5 are provided between the two sliding grooves 22.
[0023] As Figure 3 shown, the lower die component 5 includes a shaft member 51, a right-angle groove 53 is formed on the shaft member 51, limiting plates 52 are fixed on both sides of the shaft member 51, and the outer sides of the limiting plates 52 are rotatably mounted on inner plates 54. The inner plates 54 are respectively connected to outer plates 56 through sliders 55. Threaded holes are provided on the outer plates 56, and locking screws 57 are installed in the threaded holes. The two sliders 55 are respectively slidably arranged in the sliding grooves 22.
[0024] The working principle of the above mechanism is: before use, the upper loading plate 1 is fixed to the output shaft of the press. As Figure 4 shown, the reinforcement plate 6 to be bent is placed above the two shaft members 51. The press is started, and the upper loading plate 1 drives the upper die head 4 to press down on the reinforcement plate 6. Under the action of pressure, the two shaft members 51 rotate 90 degrees along the Figure 4 arrow direction in Figure 5 shown position, and the bending is completed. During the bending process, the rotation of the shaft member 51 can reduce its relative displacement with the reinforcement plate 6, that is, reduce the friction between the two, and play a protective role for the reinforcement plate 6. The limiting plates 52 are used for limiting the two sides of the reinforcement plate 6 to be bent, so that the reinforcement plate 6 to be bent is located directly above the shaft member 51.
[0025] Among them, since a right-angle groove 53 is formed on the shaft member 51, its center of gravity moves downward. After being bent, under the action of gravity, the right-angle groove 53 automatically faces upward, realizing the automatic demoulding of the reinforcement plate 6.
[0026] On the basis of the above structure, in order to prevent relative displacement between the upper loading plate 1 and the bearing box during the bending process, resulting in unqualified bending parts, the following structure is adopted. Specifically, a guiding component 3 is provided between the upper loading plate 1 and the bearing box 2. The guiding component 3 includes a sleeve fixedly connected to the bearing box 2 and a guiding shaft fixedly connected to the upper loading plate 1. More specifically, a spring is provided in the sleeve, and the bottom of the guiding shaft is fixedly connected to the spring (not shown in the figure).
[0027] Based on the above structure, in this embodiment, the upper die head 4 has a cube structure. Two groups of lower die assemblies 5 are symmetrically arranged on both sides of the upper die head 4, and the axial distance between the two shaft members 51 is greater than the side length of the upper die head 4, that is, the upper die head 4 is located between the axes of the two shaft members 51, which can prevent the shaft members 51 from not being able to rotate 90 degrees when pressed down, causing interference between the upper die head 4 and the shaft members 51 and resulting in damage.
[0028] More specifically, the bearing box 2 includes a box body 21. The sliding grooves 22 are symmetrically arranged on both sides of the box body, and a scale 23 is provided above the sliding grooves 22. The scale 23 is used to measure the distance between the two groups of lower die assemblies 5, facilitating the accurate positioning of the two groups of lower die assemblies 5.
[0029] The working principle of the bending device for the water heater reinforcing plate of the present utility model is as follows:
[0030] Before use, according to the side length of the upper die head 4 and referring to the scale 23, move the two groups of lower die assemblies 5 to the set positions, and then fix the two groups of lower die assemblies 5 to the bearing box 2 through the locking screws 57. Then, fix the upper loading plate 1 to the output shaft of the press.
[0031] As Figure 4 shown, place the reinforcing plate 6 to be bent above the two shaft members 51, start the press, the upper loading plate 1 drives the upper die head 4 to press down on the reinforcing plate 6. Under the action of pressure, the two shaft members 51 rotate 90 degrees along the Figure 4 arrow direction in Figure 5 shown position, and the bending is completed. During the bending process, the rotation of the shaft members 51 can reduce their relative displacement with the reinforcing plate 6, that is, reduce the friction between the two, playing a protective role for the reinforcing plate 6.
[0032] After the bending is completed, the shaft members 51 reset under the action of gravity, realizing the automatic demolding of the reinforcing plate 6.
[0033] Obviously, those skilled in the art can make various changes and modifications to the embodiments of the present utility model without departing from the spirit and scope of the embodiments of the present utility model. Thus, if these modifications and variations of the embodiments of the present utility model fall within the scope of the claims of the present utility model and their equivalent technologies, the present utility model also intends to include these changes and modifications.
Claims
1. A bending device for a water heater reinforcing plate, comprising an upper loading plate (1), a bearing box (2) and an upper die head (4) fixed to the bottom of the upper loading plate (1), characterized in that, The two sides of the carrying box (2) are provided with sliding grooves (22). Between the two sliding grooves (22), there are two groups of lower die assemblies (5). The lower die assembly (5) includes a shaft member (51). A right-angled groove (53) is formed on the shaft member (51). Limiting plates (52) are fixed on both sides of the shaft member (51). The sides of the limiting plates (52) away from the shaft member (51) are rotatably mounted on inner plates (54). The inner plates (54) are respectively connected to outer plates (56) through sliders (55). Threaded holes are provided on the outer plates (56), and locking screws (57) are installed in the threaded holes. The two sliders (55) are respectively slidably arranged in the sliding grooves (22).
2. The water heater reinforcement plate bending device according to claim 1, characterized in that, A guiding assembly (3) is provided between the upper loading plate (1) and the carrying box (2). The guiding assembly (3) includes a sleeve fixedly connected to the carrying box (2) and a guiding shaft fixedly connected to the upper loading plate (1).
3. The bending device for the water heater reinforcement plate according to claim 1, wherein The upper die head (4) is of a cube structure. The two groups of lower die assemblies (5) are symmetrically arranged on both sides of the upper die head (4), and the axial distance between the two shaft members (51) is greater than the side length of the upper die head (4).
4. The bending device for the water heater reinforcing plate according to claim 3, characterized in that The carrying box (2) includes a box body (21). The sliding grooves (22) are symmetrically arranged on both sides of the box body, and a scale (23) is provided above the sliding grooves (22).
5. The bending device for the water heater reinforcement plate according to claim 2, characterized in that, A spring is provided in the sleeve, and the bottom of the guiding shaft is fixedly connected to the spring.