Automobile part stamping die capable of collecting waste
By designing an automated waste collection system, the production efficiency problem caused by manual cleaning of waste in existing stamping molds is solved, and the automated continuous processing and efficient storage of waste is achieved.
Patent Information
- Application Number
- CN202422233073.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-12
- Publication Date
- 2025-07-08
- Estimated Expiration
- 2034-09-12
AI Technical Summary
During the use of existing stamping molds for automotive parts, waste is required to be manually cleaned, resulting in low production efficiency and space occupancy on the production site.
An automated waste collection system including a collection plate, a deflector, a spiral blade and a motor drive is designed to realize the automatic continuous treatment of waste by driving the rotating disc and a spiral blade, and the elastic action of the spring is used to achieve the compression and guidance of the waste.
It realizes automatic continuous processing of waste, avoids manual cleaning, improves production continuity and efficiency, and optimizes the storage and transportation space of waste.
Smart Images

Figure CN223070316U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of stamping dies, in particular to a stamping die for automotive parts capable of collecting waste materials. Background Technique
[0002] Automotive parts are the various units that make up an entire vehicle and products that serve the vehicle, including engine parts, chassis parts, body parts, and electrical and electronic equipment parts. In the production and manufacturing process of automotive parts, stamping dies are commonly used. Firstly, stamping dies can achieve high-efficiency and large-batch production to meet the large-scale demands of the automotive industry. Secondly, they can ensure the high precision and consistency of parts, improving product quality. Moreover, they can process parts with complex shapes to meet the diverse requirements of automotive design.
[0003] During the stamping process of automotive parts, due to the characteristics of the stamping process and the limitation of material utilization rate, a large amount of waste materials will inevitably be generated. Existing stamping dies are usually designed such that the waste materials directly fall onto the operating table through the die holes of the die. Subsequently, after the waste materials accumulate to a certain extent, manual centralized cleaning is carried out. However, this method causes the waste materials to accumulate rapidly at the production site, occupying a large amount of space, and requires stopping production for waste material cleaning, resulting in a reduction in production efficiency. Summary of the Utility Model
[0004] The purpose of the utility model is to solve the problem that when the above equipment is in use, since manual cleaning of stamping waste materials is required during the use of the stamping die for automotive parts, the production efficiency is reduced. Thus, a stamping die for automotive parts capable of collecting waste materials is proposed.
[0005] To achieve the above purpose, the utility model adopts the following technical scheme: A stamping die for automotive parts capable of collecting waste materials, including a stamping die body. A support frame is fixedly installed at the top of the stamping die body. Two fixed rods are fixedly connected between the inner walls of the support frame. Two first springs are movably sleeved on the outer walls of both fixed rods. A collecting plate is movably sleeved between the outer walls of the two fixed rods. A diversion plate is fixedly connected to one side of the outer wall of the collecting plate. A mounting seat is fixedly installed on one side of the outer wall of the collecting plate. A connecting rod is movably sleeved on the outer wall of the mounting seat. An activity groove is opened on one side of the outer wall of the connecting rod. An activity rod is movably inserted into the inner wall of the activity groove. A rotating disk is fixedly connected to one side of the outer wall of the activity rod. A first motor is fixedly inserted into the inner wall of the rotating disk. A conveying pipe is fixedly connected to the inner wall of the stamping die body. A motor fixing frame is fixedly connected to one side of the outer wall of the conveying pipe. A second motor is fixedly connected to the inner wall of the motor fixing frame.
[0006] Preferably, a rotating shaft is fixedly connected to the output end of the second motor, and a spiral blade is fixedly sleeved on the outer surface wall of the rotating shaft.
[0007] Preferably, two bearings are fixedly sleeved on the outer surface wall of the rotating shaft.
[0008] Preferably, a feed hopper is fixedly communicated with the outer surface wall of the conveying pipe.
[0009] Preferably, a discharge hopper is fixedly communicated with the outer surface wall of the conveying pipe.
[0010] Preferably, a pressing plate is movably sleeved on the outer surface wall of the rotating shaft.
[0011] Preferably, four second springs are fixedly connected to one side of the outer wall of the pressing plate.
[0012] Compared with the prior art, the advantages and positive effects of the present utility model are that,
[0013] In the present utility model, through the interaction of the components of the device, by using the drive of the first motor and combining with the elastic buffering effect of the four first springs, the collecting plate and the guiding plate can achieve continuous vibration, effectively promoting the smooth sliding and centralized guiding of the waste materials. Subsequently, by using the drive of the second motor, the spiral blade uniformly pushes the waste materials, realizing the automatic continuous processing of the waste materials. By this waste material collection method, the tediousness and inefficiency of manual waste material collection are avoided, and there is no need to stop the machine for cleaning, significantly improving the production continuity and efficiency.
[0014] In the present utility model, through the interaction of the components of the device, by using the elastic compression effect of the four second springs, the waste materials are effectively compressed into a relatively small volume under the continuous pushing of the spiral blade, thereby realizing the compact stacking and efficient utilization of the waste materials, while optimizing the storage and transportation space and improving the overall processing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 is the main view three-dimensional structure diagram of a stamping die for automotive parts capable of collecting waste materials proposed by the present utility model;
[0016] Figure 2 is the three-dimensional split view of a partial structure of a stamping die for automotive parts capable of collecting waste materials proposed by the present utility model;
[0017] Figure 3 is the enlarged view of structure A of a stamping die for automotive parts capable of collecting waste materials proposed by the present utility model;
[0018] Figure 4 is the three-dimensional split view of a partial structure side view of a stamping die for automotive parts capable of collecting waste materials proposed by the present utility model.
[0019] Legend:
[0020] 1. Stamping die body; 2. Support frame; 3. Fixed rod; 4. First spring; 5. Collection plate; 6. Deflector; 7. Mounting seat; 8. Connecting rod; 9. Activity groove; 10. Activity rod; 11. Rotating disk; 12. First motor; 13. Delivery pipe; 14. Motor fixing bracket; 15. Second motor; 16. Rotating shaft; 17. Spiral blade; 18. Bearing; 19. Feed hopper; 20. Discharge hopper; 21. Pressing plate; 22. Second spring. Detailed implementation mode
[0021] In order to more clearly understand the above objects, features and advantages of the present utility model, the present utility model will be further described below with reference to the accompanying drawings and embodiments. It should be noted that, without conflict, the embodiments of the present application and the features in the embodiments may be combined with each other.
[0022] In the following description, many specific details are set forth in order to fully understand the present utility model. However, the present utility model may also be implemented in other ways different from those described herein. Therefore, the present utility model is not limited to the limitations of the specific embodiments disclosed in the following specification.
[0023] Embodiment 1, as Figures 1 - 4 shown, the present utility model provides a stamping die for automobile parts capable of collecting waste, including a stamping die body 1. A support frame 2 is fixedly installed on the top of the stamping die body 1. Two fixed rods 3 are fixedly connected between the inner surfaces of the support frame 2. Two first springs 4 are movably sleeved on the outer surfaces of the two fixed rods 3. A collection plate 5 is movably sleeved between the outer surfaces of the two fixed rods 3. A deflector 6 is fixedly connected to one side of the outer wall of the collection plate 5. A mounting seat 7 is fixedly installed on one side of the outer wall of the collection plate 5. A connecting rod 8 is movably sleeved on the outer surface of the mounting seat 7. An activity groove 9 is opened on one side of the outer wall of the connecting rod 8. An activity rod 10 is movably inserted into the inner surface of the activity groove 9. A rotating disk 11 is fixedly connected to one side of the outer wall of the activity rod 10. A first motor 12 is fixedly inserted into the inner surface of the rotating disk 11. A delivery pipe 13 is fixedly connected to the inner surface of the stamping die body 1. A motor fixing bracket 14 is fixedly connected to one side of the outer wall of the delivery pipe 13. A second motor 15 is fixedly connected to the inner surface of the motor fixing bracket 14.
[0024] The effect achieved by the entire embodiment 1 is that during the stamping process of automobile parts, the waste generated first naturally falls to the top of the collecting plate 5. At this time, the first motor 12 is started, and its output shaft drives the rotating disk 11 to start rotating. Since the movable rod 10 is eccentrically installed on one side of the rotating disk 11, and the outer wall of the movable rod 10 is movably sleeved with a connecting rod 8, the circular motion of the rotating disk 11 is converted into the reciprocating motion of the connecting rod 8, and the connecting rod 8 then drives the collecting plate 5 to reciprocate, and with the assistance of the four first springs 4, the collecting plate 5 can generate continuous vibration, thereby prompting the waste to continuously slide along the inclined surface of the collecting plate 5 in the direction of the guide plate 6, and the waste finally reaches the guide plate 6. At the end, it smoothly falls into the conveying pipe 13 below, and then, the second motor 15 is started. The output shaft of the motor drives the rotating shaft 16 and the spiral blade 17 to rotate at high speed. The rotation of the spiral blade 17 generates a forward thrust, which continuously pushes the waste forward along the conveying pipe 13, ensuring that the waste can be discharged through the discharge hopper 20 at a uniform and stable speed. This automated waste collection and conveying system significantly reduces the need for manual intervention and avoids the inefficiency and safety hazards that may be caused by manual collection of waste in traditional methods. At the same time, this waste collection method allows uninterrupted waste collection during the production process, thereby improving the overall production efficiency and achieving the continuity and efficiency of the production process.
[0025] Embodiment 2, as Figures 2 - 4 As shown, the output end of the second motor 15 is fixedly connected to a rotating shaft 16, the outer wall of the rotating shaft 16 is fixedly sleeved with a spiral blade 17, the outer wall of the rotating shaft 16 is fixedly sleeved with two bearings 18, the outer wall of the conveying pipe 13 is fixedly connected to a feed hopper 19, the outer wall of the conveying pipe 13 is fixedly connected to a discharge hopper 20, the outer wall of the rotating shaft 16 is movablely sleeved with a pressure plate 21, and four second springs 22 are fixedly connected to one side of the outer wall of the pressure plate 21.
[0026] The effect achieved by the entire embodiment 2 is that, in the process of the waste being continuously pushed by the spiral blades 17 inside the conveying pipe 13, as the waste continues to accumulate, its volume and pressure gradually increase. Under the continuous push of the spiral blades 17, this force will further push the pressure plate 21 to move forward. Four second springs 22 are fixedly connected to one side of the outer wall of the pressure plate 21. These four second springs 22 will produce corresponding compression deformation when subjected to the pressure of the waste, thereby playing a role in buffering and regulating the pressure. Under the elastic action of the four second springs 22, the waste is gradually squeezed into a relatively small volume, achieving the initial compression and densification of the waste. When the pressure plate 21 moves to its designed limit distance, the waste is finally discharged smoothly from the discharge hopper 20. In this way, the volume of the waste can be effectively reduced, which is convenient for subsequent storage and transportation.
[0027] Working principle: During the working cycle of the stamping die body 1, the waste generated by the stamping operation first directly slides down from the die hole of the die to the top of the collection plate 5. Subsequently, the first motor 12 is started, and its output shaft drives the rotating disk 11 to rotate. Since the movable rod 10 is eccentrically installed on one side of the outer wall of the rotating disk 11, and the movable rod 10 is connected to the collection plate 5 through the connecting rod 8, the circular rotational motion of the rotating disk 11 is converted into the reciprocating motion of the connecting rod 8 and the collection plate 5. And under the elastic support of the four first springs 4, the collection plate 5 and the diversion plate 6 can generate continuous vibrations, prompting the waste to smoothly slide along the inclined surface of the collection plate 5 towards the diversion plate 6. Finally, the waste passes through the end of the diversion plate 6 and precisely falls into the interior of the conveying pipe 13 via the feed hopper 19. Immediately afterwards, the second motor 15 is started, and its output shaft drives the rotating shaft 16 and the spiral blade 17 to rotate at high speed. The rotation of the spiral blade 17 generates a powerful propulsive force, continuously pushing the waste to move forward in the conveying pipe 13. As the waste accumulates and is propelled continuously, its volume and pressure gradually increase, thereby pushing the pressing plate 21 to move along the conveying pipe 13. Since four second springs 22 are fixedly connected to one side of the outer wall of the pressing plate 21, the four second springs 22 undergo elastic deformation when subjected to the pressure of the waste, cushioning the impact force and assisting in gradually compressing the waste into a relatively smaller volume. When the pressing plate 21 moves to the limit position of its stroke, the compressed waste is smoothly discharged from the discharge hopper 20.
[0028] The above is only the preferred embodiment of the present invention, and it is not a limitation of the present invention in other forms. Any person skilled in the art may use the disclosed technical content to make changes or modifications into equivalent embodiments with equivalent changes and apply them to other fields. However, as long as it does not depart from the technical solution content of the present invention, any simple modification, equivalent change, and modification made to the above embodiments based on the technical essence of the present invention still fall within the protection scope of the technical solution of the present invention.
Claims
1. A stamping die for automotive parts capable of collecting waste materials, comprising a stamping die body (1), characterized in that: A support frame (2) is fixedly installed at the top of the stamping die body (1). Two fixing rods (3) are fixedly connected between the inner walls of the support frame (2). Two first springs (4) are movably sleeved on the outer walls of the two fixing rods (3). A collecting plate (5) is movably sleeved between the outer walls of the two fixing rods (3). A flow guiding plate (6) is fixedly connected to one side of the outer wall of the collecting plate (5). An installation seat (7) is fixedly installed on one side of the outer wall of the collecting plate (5). A connecting rod (8) is movably sleeved on the outer wall of the installation seat (7). An activity groove (9) is formed on one side of the outer wall of the connecting rod (8). An activity rod (10) is movably inserted into the inner wall of the activity groove (9). A rotating disc (11) is fixedly connected to one side of the outer wall of the activity rod (10). A first motor (12) is fixedly inserted into the inner wall of the rotating disc (11). A conveying pipe (13) is fixedly connected to the inner wall of the stamping die body (1). A motor fixing frame (14) is fixedly connected to one side of the outer wall of the conveying pipe (13). A second motor (15) is fixedly connected to the inner wall of the motor fixing frame (14).
2. The stamping die for automotive parts capable of collecting waste materials according to claim 1, wherein: The output end of the second motor (15) is fixedly connected to a rotating shaft (16). A spiral blade (17) is fixedly sleeved on the outer wall of the rotating shaft (16).
3. The stamping die for automotive parts capable of collecting waste materials according to claim 2, characterized in that: Two bearings (18) are fixedly sleeved on the outer wall of the rotating shaft (16).
4. A stamping die for automotive parts capable of collecting waste materials according to claim 3, characterized in that: A feed hopper (19) is fixedly communicated with the outer wall of the conveying pipe (13).
5. A stamping die for automotive parts capable of collecting waste materials according to claim 4, characterized in that: A discharge hopper (20) is fixedly communicated with the outer wall of the conveying pipe (13).
6. A stamping die for automotive parts capable of collecting waste materials according to claim 5, characterized in that: A pressing plate (21) is movably sleeved on the outer wall of the rotating shaft (16).
7. A stamping die for automotive parts capable of collecting waste materials according to claim 6, characterized in that: Four second springs (22) are fixedly connected to one side of the outer wall of the pressing plate (21).