Solder adjustable shearing machine

Through the design of the limit side gear device and elastic connector, the problems of inconvenient adjustment of the length of the welding rod shear equipment and poor cutting accuracy are solved, and the stable pressure bonding and precise shearing of the welding rod are achieved, which improves production efficiency and cutting accuracy.

CN223070505UActive Publication Date: 2025-07-08ZHEJIANG HUAYANG SOLDER
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202421966959.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-14
Publication Date
2025-07-08
Estimated Expiration
2034-08-14

AI Technical Summary

Technical Problem

Existing welding rod shearing equipment is difficult to quickly adjust the shear length, the cutting accuracy is poor, and the welding rod is prone to skew, bounce and scatter during the transmission process, affecting production efficiency and accuracy.

Method used

The limiting side gear device and elastic connector are adopted to drive the lifting plate through the hydraulic device to drive the main blade to cut, combining the elastic pad and the secondary blade to achieve stable pressure bonding and precise shearing of the welding rod.

Benefits of technology

It improves the accuracy and stability of welding rod cutting, prevents welding rods from bounce and scattering during the shearing process, ensures smooth transmission, and improves production efficiency.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223070505U_ABST
    Figure CN223070505U_ABST
Patent Text Reader

Abstract

The utility model discloses an adjustable welding flux shearing machine which comprises a machine frame, a conveying roller is arranged on the upper portion of the machine frame in the length direction of the machine frame, a gantry support is arranged in the middle of the machine frame, a lifting plate driven by a hydraulic device to move up and down is horizontally arranged on the inner side of the gantry support, and a main blade is vertically installed in the middle of the bottom of the lifting plate. Pressing plates are horizontally arranged on the two sides of the main blade, elastic pads are arranged at the bottoms of the pressing plates, the bottom faces of the elastic pads are lower than the bottom face of the blade portion of the main blade, the lifting plate descending gradually can push the elastic connecting piece to elastically press the pressing plates, the elastic pads and the welding rod, and then the blade punches and shears the welding rod. According to the welding rod cutting device, the welding rod is always in a stable cut state, the situation that the welding rod bounces and swings in the cutting process is effectively avoided, the cutting precision of the welding rod is improved, and meanwhile the defect that the cut welding rod is scattered and rolls down and cannot be smoothly conveyed backwards can be overcome.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of shearing machines, and specifically relates to a solder adjustable shearing machine. Background Technique

[0002] At present, the commonly used electrode shearing equipment impacts the electrode intermittently through two impact blocks to achieve the purpose of shearing. In the actual welding operation process, different welding positions have different requirements for the length of the electrode, and there are also differences in the length specifications of the electrodes that need to be sheared for different types of electrodes. Therefore, the electrodes often need to be sheared into different length specifications during the actual shearing process. However, it is very difficult for many current electrode shearing equipments to conveniently adjust the shearing length, which is not conducive to enterprises to improve production efficiency and quickly adapt to market changes.

[0003] The patent document with the publication number of CN221087124U discloses an electrode shearing machine with adjustable shearing length. The conveying mechanism set therein enables the equipment to automatically convey the electrode, avoiding the need to adjust the position of the electrode when manually handling the electrode, saving time and effort, and at the same time reducing the labor intensity of workers. The limiting mechanism set enables the equipment to conveniently adjust the shearing length of the electrode, and electrodes of any length can be sheared according to needs. The adjustment of the shearing length of the electrode is convenient and the shearing efficiency is high.

[0004] The above-mentioned device and technical solution still have some deficiencies in actual application. For example, during the conveying of the electrode by the conveying roller, single or multiple electrodes are prone to linear deflection, which affects the shearing accuracy; at the same time, during the stamping and shearing process, the electrodes on both sides will bounce and swing, further reducing the cutting accuracy of the electrode; and the cut short electrodes will be scattered and roll down due to the loss of restraint, and it is difficult to smoothly pass through the rotating rod and continue to be conveyed backward; therefore, it is necessary to further improve the device on the basis of the existing technology. Content of the Utility Model

[0005] The purpose of this part is to outline some aspects of the embodiments of the utility model and briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this part, as well as in the abstract of the specification and the title of the utility model of this application to avoid obscuring the purpose of this part, the abstract of the specification and the title of the utility model, and such simplifications or omissions cannot be used to limit the scope of the utility model.

[0006] Therefore, the purpose of the utility model is to provide a solder adjustable shearing machine to solve the problems of poor cutting accuracy and imperfect technical solutions existing in the existing solder adjustable shearing machine as mentioned in the above background technique.

[0007] To achieve the above object, the present utility model provides the following technical solution: A solder adjustable shearing machine, which includes a frame. Along the length direction of the upper part of the frame, there are conveying rollers. In the middle of the frame, there is a gantry bracket. Inside the gantry bracket, there is a lifting plate horizontally arranged and driven by a hydraulic device to move up and down. At the center of the bottom of the lifting plate, a main blade is vertically installed. On both sides of the main blade, there are pressing plates horizontally arranged. At the bottom of the pressing plates, there are elastic pads, and the bottom surface of the elastic pads is lower than the bottom surface of the cutting edge of the main blade. An elastic connecting member is connected between the pressing plates and the lifting plate;

[0008] A limit side baffle device is arranged on the upper part of the frame and in the feeding end direction of the gantry bracket, and includes fixed vertical plates fixed on both sides of the upper end of the frame, and limit baffles respectively arranged inside the two fixed vertical plates and capable of relatively sliding and adjusting;

[0009] It further includes a baffle arranged in the discharging end direction of the gantry bracket, and this baffle can be adjusted up and down and back and forth.

[0010] As a preferred scheme of a solder adjustable shearing machine according to the present utility model, among them, the limit side baffle device further includes a guiding slide bar horizontally and fixedly connected between the two fixed vertical plates. The limit baffle is slidably connected with the guiding slide bar. On the opposite surfaces of the two fixed vertical plates, there is also an electric push rod with an output shaft connected to the limit baffle.

[0011] As a preferred scheme of a solder adjustable shearing machine according to the present utility model, among them, a hydraulic cylinder is further arranged on the top of the gantry bracket, and the output shaft of the hydraulic cylinder is connected to the lifting plate.

[0012] As a preferred scheme of a solder adjustable shearing machine according to the present utility model, among them, inside the upper part of the frame and directly below the gantry bracket, there is a cutting table. Inside the cutting table, there is a sub-blade that is misaligned and matched with the main blade, and the top surface height of the cutting table is lower than the top surface height of the conveying rollers.

[0013] As a preferred scheme of a solder adjustable shearing machine according to the present utility model, among them, the elastic pad is a silicone rubber airbag pad;

[0014] A one-way nozzle valve communicating with the silicone rubber airbag pad is further arranged on the top of the pressing plate.

[0015] As a preferred scheme of a solder adjustable shearing machine according to the present utility model, among them, the elastic connecting member includes a plurality of fixed sleeves vertically fixed on the bottom of the lifting plate, guide rods telescopically matched with the inside and lower end of the fixed sleeves and connected to the upper end of the pressing plate at the bottom, and springs arranged inside the fixed sleeves and with the lower part abutted against the inner end of the guide rods.

[0016] As a preferred embodiment of the solder adjustable shearing machine of the present utility model, a top plate is horizontally and fixedly arranged on the top of the baffle plate, cylinders are vertically installed at both ends of the bottom of the top plate, and a sliding seat is fixedly arranged at the bottom of the cylinders;

[0017] Wherein, the sliding seat is horizontally and slidably installed on the side of the frame, and scale lines corresponding to the sliding of the sliding seat are further provided on both sides of the top surface of the frame along its length direction. Pointer is also provided on both sides of the baffle plate. Compared with the prior art, the beneficial effects of the present utility model are:

[0018] (1) For this solder adjustable shearing machine, the electrode bars spread on the conveying rollers can be laterally limited by the limiting baffle plates on both sides, which can effectively prevent the linear deviation of the electrode bars during conveying, thereby improving the cutting accuracy of the electrode bars.

[0019] (2) For this solder adjustable shearing machine, when the lifting plate descends and drives the main blade to cut the electrode bar, the pressing plates on both sides of the main blade will first contact and press the electrode bars on both sides of the cutting line through the elastic pads. The elastic pads can tightly press the spread electrode bars according to the contour of the electrode bars. At the same time, the gradually descending lifting plate can push the elastic connecting piece to elastically press the pressing plate, the elastic pad and the electrode bar. Subsequently, the blade punches and shears the electrode bar. During this process, the electrode bar is always in a stable state of being cut, effectively avoiding the situation of the electrode bar bouncing and swinging during the shearing process, improving the shearing accuracy of the electrode bar, and at the same time preventing the disadvantages that the cut short electrode bars are scattered, rolled down, and difficult to be smoothly conveyed backward. Description of the Drawings

[0020] Figure 1 It is a schematic diagram of the overall external structure of the present utility model;

[0021] Figure 2 It is a schematic diagram of the cutting mechanism of the present utility model;

[0022] Figure 3 It is a schematic diagram of the structure of the elastic connecting piece of the present utility model.

[0023] In the figure: 100, frame; 110, conveying roller; 200, gantry bracket; 300, lifting plate; 310, main blade; 320, pressing plate; 330, elastic pad; 331, one-way nozzle valve; 340, elastic connecting piece; 341, fixed sleeve; 342, guide rod; 343, spring; 350, cutting table; 351, secondary blade; 360, hydraulic cylinder; 400, limit side baffle device; 410, fixed vertical plate; 420, limit baffle plate; 430, guide slide bar; 440, electric push rod; 500, baffle plate; 510, top plate; 520, cylinder; 530, sliding seat. Detailed Embodiment

[0024] In order to make the above-mentioned objects, features, and advantages of the present utility model more obvious and understandable, the following will describe in detail the specific embodiments of the present utility model with reference to the accompanying drawings.

[0025] Secondly, the present utility model will be described in detail in conjunction with the schematic diagrams. When detailing the embodiments of the present utility model, for the convenience of description, the cross-sectional views showing the device structure will be enlarged locally in a non-general proportion, and the schematic diagrams are only examples and should not limit the scope of protection of the present utility model herein. In addition, in actual production, three-dimensional spatial dimensions including length, width, and depth should be included.

[0026] In order to make the purpose, technical solution, and advantages of the present utility model clearer, the following will further describe in detail the embodiments of the present utility model with reference to the accompanying drawings.

[0027] Figures 1 - 3 Shown is the entire structural schematic diagram of a solder-adjustable shearing machine of the present utility model. Please refer to Figures 1 - 3 A solder-adjustable shearing machine according to this embodiment includes a frame 100. Along the length direction of the upper part of the frame 100, there are conveying rollers 110. In the middle of the frame 100, there is a gantry bracket 200. Inside the gantry bracket 200, there is a lifting plate 300 driven by a hydraulic device to move up and down horizontally. At the center of the bottom of the lifting plate 300, a main blade 310 is vertically installed. On both sides of the main blade 310, there are pressing plates 320 horizontally arranged. At the bottom of the pressing plates 320, there are elastic pads 330, and the bottom surface of the elastic pads 330 is lower than the bottom surface of the cutting edge of the main blade 310. Between the pressing plates 320 and the lifting plate 300, there is an elastic connecting member 340; a limit side baffle device 400 is arranged at the upper part of the frame 100 and in the feeding end direction of the gantry bracket 200, including fixed vertical plates 410 fixed on both sides of the upper end of the frame 100, and limit baffles 420 respectively arranged on the inner sides of the two fixed vertical plates 410 and capable of sliding and adjusting relatively; it also includes a baffle 500 arranged in the discharging end direction of the gantry bracket 200, and this baffle 500 can be adjusted up and down and back and forth.

[0028] The limit side baffle device 400 further includes a guiding slide bar 430 horizontally and fixedly connected between the two fixed vertical plates 410. The limit baffle 420 is slidably connected to the guiding slide bar 430. On the opposite sides of the two fixed vertical plates 410, there are also electric push rods 440 with output shafts connected to the limit baffle 420. Here, the distance between the bottom of the limit baffle 420 and the conveying roller 110 is less than the diameter of the welding rod. Therefore, during the conveying of the welding rod by the conveying roller 110, the limit baffles 420 on both sides can laterally limit the spread welding rods, effectively preventing single or multiple welding rods from linearly deflecting, and thus improving the cutting accuracy of the welding rods.

[0029] A hydraulic cylinder 360 is also provided at the top of the gantry bracket 200, and the output shaft of the hydraulic cylinder 360 is connected to the lifting plate 300. Inside the upper part of the frame 100 and directly below the gantry bracket 200, there is also a cutting table 350. Inside the cutting table 350, there is a secondary blade 351 that is misaligned with the main blade 310. Moreover, the top surface height of the cutting table 350 is lower than the top surface height of the conveying roller 110. It can be understood that the cutting table 350 can support the welding electrodes on both sides of the cutting line. At the same time, the main blade 310 that vertically punches down can form a shearing force with the misaligned secondary blade 351, making the cutting of the welding electrodes smoother and flatter.

[0030] The elastic pad 330 is a silicone rubber airbag pad; a one-way nozzle valve 331 communicating with the silicone rubber airbag pad is also provided at the top of the pressing plate 320. Through the one-way nozzle valve 331, it is convenient to inflate the inner cavity of the elastic pad 330 using a syringe, and the inflation pressure can be adjusted according to specific circumstances. The elastic connecting member 340 includes a plurality of fixed sleeves 341 vertically fixed to the bottom of the lifting plate 300, guide rods 342 that are telescopically matched with the inside and lower end of the fixed sleeves 341 and whose bottom is connected to the upper end of the pressing plate 320, and springs 343 provided inside the fixed sleeves 341 and whose lower part abuts against the inner end of the guide rods 342. In this embodiment, when the lifting plate 300 descends and drives the main blade 310 to cut the welding electrode, the pressing plates 320 on both sides of the main blade 310 will first come into contact and press the welding electrodes on both sides of the cutting line through the elastic pad 330. The elastic pad 330 can tightly press the scattered welding electrodes according to the contour of the welding electrode. At the same time, the gradually descending lifting plate 300 can push the elastic connecting member 340 to elastically press the pressing plate 320, the elastic pad 330, and the welding electrode. Subsequently, the blade punches and shears the welding electrode. During this process, the welding electrode is always in a stable state of being cut, effectively avoiding the situation of the welding electrode bouncing and swinging during the shearing process, improving the shearing accuracy of the welding electrode, and at the same time preventing the cut short welding electrodes from becoming scattered and rolling down, which may cause difficulties in smoothly conveying them backward.

[0031] A top plate 510 is horizontally fixed at the top of the baffle 500. At both ends of the bottom of the top plate 510, cylinders 520 are vertically installed. A sliding seat 530 is fixed to the bottom of the cylinders 520; among them, the sliding seat 530 is horizontally slidably installed on the side of the frame 100. On both sides of the top surface of the frame 100 along its length direction, there are also scale lines corresponding to the sliding of the sliding seat 530. Pointer devices are also provided on both sides of the baffle 500. It can be understood that the sliding seat 530 is also equipped with a locking device. At the same time, the distance between the baffle 500 and the cutting edge of the main blade 310 is the cutting length required for the welding electrode. The front and rear positions of the baffle 500 can be flexibly adjusted according to the cutting length. After each cutting is completed, the cylinder 520 will drive the baffle 500 to lift, so that the welding electrode can be smoothly conveyed backward.

[0032] In summary, for a solder adjustable shearing machine according to this embodiment, during use, when the lifting plate 300 descends and drives the main blade 310 to cut the welding rod, the pressing plates 320 on both sides of the main blade 310 will first come into contact and press the welding rods on both sides of the cutting line through the elastic pads 330. The elastic pads 330 can tightly press the scattered welding rods according to the contour of the welding rod. At the same time, the gradually descending lifting plate 300 can push the elastic connecting piece 340 to elastically press the pressing plates 320, the elastic pads 330 and the welding rods. Subsequently, the blade punches and shears the welding rod. During this process, the welding rod is always in a stable state of being cut, effectively avoiding the situation of the welding rod bouncing and swinging during the shearing process, improving the shearing accuracy of the welding rod, and at the same time preventing the cut short welding rods from being scattered and rolling down.

[0033] Although the present invention has been described above with reference to the embodiments, various improvements can be made to it and its components can be replaced with equivalents without departing from the scope of the present invention. In particular, as long as there is no structural conflict, the various features in the embodiments disclosed by the present invention can be combined with each other in any way. The reason for not exhaustively describing the situations of these combinations in this specification is only to save space and resources. Therefore, the present invention is not limited to the specific embodiments disclosed in the text, but includes all technical solutions falling within the scope of the claims.

Claims

1. A solder-adjustable shearing machine, characterized in that, It includes a frame (100). Along the length direction of the upper part of the frame (100), there are conveying rollers (110). In the middle of the frame (100), there is a gantry support (200). Inside the gantry support (200), there is a lifting plate (300) horizontally arranged and driven to move up and down by a hydraulic device. At the center of the bottom of the lifting plate (300), a main blade (310) is vertically installed. On both sides of the main blade (310), there are pressing plates (320) horizontally arranged. At the bottom of the pressing plates (320), there are elastic pads (330), and the bottom surface of the elastic pads (330) is lower than the bottom surface of the cutting edge of the main blade (310). Between the pressing plates (320) and the lifting plate (300), there is an elastic connecting piece (340). A limit side baffle device (400) is arranged at the upper part of the frame (100) and in the feeding end direction of the gantry support (200), and includes fixed vertical plates (410) fixed on both sides of the upper end of the frame (100), and limit baffles (420) respectively arranged inside the two fixed vertical plates (410) and capable of sliding and adjusting relatively. It further includes a baffle (500) arranged in the discharging end direction of the gantry support (200), and this baffle (500) can be adjusted up and down and back and forth.

2. The solder adjustable shearing machine according to claim 1, characterized in that: The limit side baffle device (400) further includes a guiding slide bar (430) horizontally and fixedly connected between the two fixed vertical plates (410). The limit baffle (420) is slidably connected with the guiding slide bar (430). On the opposite surfaces of the two fixed vertical plates (410), there is also an electric push rod (440) whose output shaft is connected to the limit baffle (420).

3. The solder adjustable shearing machine according to claim 1, wherein: At the top of the gantry support (200), there is also a hydraulic cylinder (360), and the output shaft of the hydraulic cylinder (360) is connected to the lifting plate (300).

4. The solder-adjustable shearing machine according to claim 1, wherein: Inside the upper part of the frame (100) and directly below the gantry support (200), there is also a cutting table (350). Inside the cutting table (350), there is a secondary blade (351) misaligned and matched with the main blade (310), and the top surface height of the cutting table (350) is lower than the top surface height of the conveying rollers (110).

5. The solder adjustable shearing machine according to claim 1, characterized in that: The elastic pad (330) is a silicone rubber airbag pad; At the top of the pressing plate (320), there is also a one-way nozzle valve (331) communicated with the silicone rubber airbag pad.

6. The solder adjustable shearing machine according to claim 1, wherein: The elastic connecting piece (340) includes a plurality of fixed sleeves (341) vertically fixed at the bottom of the lifting plate (300), guide rods (342) telescopically matched with the inside and lower end of the fixed sleeves (341) and connected to the upper end of the pressing plate (320) at the bottom, and springs (343) arranged inside the fixed sleeves (341) and with the lower part abutted against the inner end of the guide rods (342).

7. The solder adjustable shearing machine according to claim 1, wherein: At the top of the baffle (500), there is a horizontal top plate (510) fixedly installed. At both ends of the bottom of the top plate (510), there are cylinders (520) vertically installed. At the bottom of the cylinders (520), there are sliding seats (530); Among them, the sliding seat (530) is horizontally slidably mounted on the side of the frame (100), and both sides of the top surface of the frame (100) along its length direction further have scale lines corresponding to the sliding of the sliding seat (530), and both sides of the baffle plate (500) further have pointers.

Citation Information

Patent Citations

  • Welding rod shearing machine with adjustable shearing length

    CN221087124U