Machining device for transmission part of automobile clutch
By designing the processing device for rotary components and detachable welding and cutting components, the problems of operator injury and low processing efficiency are solved, and safe and efficient welding and processing of clutch transmission components are achieved.
Patent Information
- Application Number
- CN202421679262.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-16
- Publication Date
- 2025-07-08
- Estimated Expiration
- 2034-07-16
AI Technical Summary
During the welding process of clutch transmission parts, operators are prone to injury due to accidentally touching the welding head, and the processing efficiency is affected when the welding speed is fast.
A processing device including a rotating component, a fixing part, a welding component and a cutting component is designed. The rotating component drives the components to rotate, the welding component and the cutting component can be installed detachably, the welding area is separated from the operator area, and the cutting component is separated in time to avoid accidentally touching and affecting the processing progress.
It effectively avoids the situation where welding components injure operators and ensures the continuity and efficiency of the processing process. Through the coordination of rotating components and unloading components, safe and efficient welding processing is achieved.
Smart Images

Figure CN223070692U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of automobile component processing, and particularly relates to a processing device for automobile clutch transmission components. Background Technique
[0002] An automobile clutch is a key component in the automobile transmission system. Its function is similar to the foot pedal of the human body and is used to control the connection and separation between the engine and the transmission. The clutch transmission components include a clutch disc, a pressure plate, a clutch bracket, a clutch release (also known as a clutch release shaft), a clutch disconnector, etc. These components work together to transfer the power of the engine to the transmission through the torque transfer generated by friction, so as to achieve the power transmission and gear shifting operation of the vehicle.
[0003] During the manufacturing process of some parts of the clutch transmission components, welding processing is required, such as the support structure of the clutch pressure plate. The clutch pressure plate is a key component in the clutch system. It connects or separates the clutch disc from the flywheel through pressure to control the power transmission. The pressure plate is usually made of a metal plate, and there may be some support structures behind it for connecting the pressure plate to the clutch release or the vehicle transmission system. For the support structure, it is generally necessary to fix projection welding nuts or other connecting parts through welding processing to achieve the connection or fixation of the support structure to other components. During welding processing, for the purpose of realizing rapid loading and unloading, the operator needs to stay on one side of the welding device. Especially when the welding device has a high processing speed for a single component, even if an automatic welding device such as a welding robot is used to replace the operator for welding, it may still occur that the operator is injured due to accidentally touching the welding head and other structures during the loading and unloading process. Summary of the Utility Model
[0004] Aiming at the deficiencies of the prior art, the purpose of the utility model is to provide a processing device for automobile clutch transmission components to solve the problems in the above background technique.
[0005] To solve the above technical problems, the utility model provides a processing device for automobile clutch transmission components, including:
[0006] A rotating assembly for supporting a component and driving the component to rotate around the axis of the rotating assembly;
[0007] A fixing part for fixing the component, provided in a plurality, and each fixing part is detachably installed on the rotating assembly and is evenly distributed in a circumferential manner around the axis of the rotating assembly;
[0008] A welding assembly detachably installed on the rotating assembly for welding the component; in the horizontal direction, the loading area and the welding assembly are symmetrically arranged with respect to the axis of the rotating assembly;
[0009] The blanking component is detachably installed on the rotating component and is used to separate the parts that have undergone welding processing from the fixed part.
[0010] Through such a design, it is possible to avoid the situation where the welding component harms the operator and at the same time avoid affecting the welding progress of subsequent parts.
[0011] Preferably, the rotating component includes a support frame, a rotating table arranged inside the support frame, and a driving part connected to the bottom of the rotating table. The driving part is used to drive the rotating table to rotate around the axis of the rotating table;
[0012] Each fixed part is detachably installed on the top of the rotating table and is evenly distributed in a circumferential manner around the axis of the rotating table;
[0013] The welding component and the blanking component are both detachably installed on the support frame.
[0014] Through such a design, only part of the rotating component will be driven by the driving part.
[0015] Preferably, it further includes a control component installed on the rotating component. The control component is electrically connected to the fixed part, the rotating component, the welding component, and the blanking component. The control component is used to control the operation of the fixed part, the rotating component, the welding component, and the blanking component.
[0016] Through such a design, the fixed part, the rotating component, the welding component, and the blanking component can operate orderly.
[0017] Preferably, the welding component includes a connected automatic welding piece and a vertical driving piece. The vertical driving piece is detachably installed on the rotating component. The vertical driving piece can drive the automatic welding piece to move in the vertical direction. The automatic welding piece is used to automatically weld the parts.
[0018] Through such a design, it is possible to avoid the automatic welding piece affecting the transfer of the parts.
[0019] Preferably, the rotating table includes a first rotating sub-table and a second fixed sub-table. The first rotating sub-table is arranged inside the support frame. The first rotating sub-table is sleeved outside the second fixed sub-table and is connected to the driving part. The second fixed sub-table is connected to the support frame through a connecting piece. An air conveying piece is connected to the top of the second fixed sub-table. The air conveying piece is used to transfer the gas generated during the welding process; each fixed part is detachably installed on the top of the first rotating sub-table and is evenly distributed in a circumferential manner around the axis of the first rotating sub-table.
[0020] Through such a design, it is possible to transfer the harmful gas in a direction away from the operator.
[0021] Preferably, it further includes a buffer component installed on the support frame and is used to receive the parts separated from the fixed part.
[0022] Through such a design, the appearance of the component can be prevented from being damaged during the blanking process.
[0023] Preferably, the buffer assembly includes an elastic member installed on the top of the support frame and a receiving member connected to the top of the elastic member.
[0024] Through such a design, the buffer assembly is further described.
[0025] Preferably, the receiving member is inclined to one side.
[0026] Through such a design, the movement of the component can be guided to prevent the component from affecting the transfer process of subsequent components.
[0027] The beneficial effects of the present utility model are as follows: During the processing, the welding area where the welding assembly is located is far from the feeding area where the operator is located, thereby avoiding the situation that the welding assembly injures the operator. At the same time, due to the setting of the rotating assembly, subsequent components can be replenished in time, and the welding progress of subsequent components will not be affected because the operator is far from the welding assembly. Description of the Drawings
[0028] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model or the prior art, the following will briefly introduce the drawings required for the description of the embodiments or the prior art. Obviously, for those of ordinary skill in the art, other drawings can also be obtained based on these drawings without creative efforts.
[0029] Figure 1 It is a schematic diagram of the overall structure of the processing device for automotive clutch transmission components according to an embodiment of the present utility model;
[0030] Figure 2 It is a top view of the processing device for automotive clutch transmission components according to an embodiment of the present utility model;
[0031] Figure 3 It is a schematic diagram of a partial structure of the processing device for automotive clutch transmission components according to an embodiment of the present utility model.
[0032] The reference numerals are as follows:
[0033] 1. Rotating assembly; 11. Support frame; 12. Rotating table; 121. First rotating sub-table; 122. Second fixed sub-table; 13. Driving part;
[0034] 2. Fixing part;
[0035] 3. Welding assembly; 31. Automatic welding part; 32. Vertical driving part;
[0036] 4. Blanking assembly;
[0037] 5. Control part;
[0038] 6. Connector
[0039] 7. Air delivery component
[0040] 8. Buffer assembly; 81. Elastic member; 82. Bearing member
[0041] In the drawings, like parts are designated by like reference numerals. The drawings are not drawn to scale. Detailed implementation manners
[0042] The following will clearly and completely describe the technical solutions in the embodiments of the present utility model with reference to the drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.
[0043] Embodiment 1
[0044] As Figures 1 to 3 shown, the present utility model provides a processing device for automotive clutch transmission components, including:
[0045] A rotating assembly 1 for supporting a component and also for driving the component to rotate around the axis of the rotating assembly 1;
[0046] A fixing part 2 for fixing the component, provided in a plurality, and each fixing part 2 is detachably mounted on the rotating assembly 1 and is evenly distributed in a circumferential manner around the axis of the rotating assembly 1;
[0047] A welding assembly 3 detachably mounted on the rotating assembly 1 for performing welding processing on the component; in the horizontal direction, the feeding area and the welding assembly 3 are symmetrically arranged with respect to the axis of the rotating assembly 1;
[0048] A blanking assembly 4 detachably mounted on the rotating assembly 1 for separating the component that has undergone welding processing from the fixing part 2.
[0049] During actual processing, the feeding process is completed by an operator. After feeding, the fixing part 2 fixes the component. After the component is driven by the rotating assembly 1 to the welding area, the welding assembly 3 performs welding processing on the component. After the component enters the blanking area, the blanking assembly 4 separates the component that has undergone welding processing from the fixing part 2.
[0050] The fixing part 2 and the blanking component 4 are expanded here for easier understanding as follows: The fixing part 2 can be set as an electric fixture, a pneumatic fixture, or a combined structure of a plate-like structure and a rod-like structure. For the former, no description is given here. For the latter, it is applicable to components with holes or grooves. For example, the rod-like structure can be passed through the hole to fix the component. Multiple rod-like structures can be provided, and the fixing part 2 can also adopt other structures, which are not specifically limited here; The specific structure of the blanking component 4 can be adjusted according to the selection of the fixing part 2. For example, when the fixing part 2 is set as a combined structure of a plate-like structure and a rod-like structure, the blanking component 4 can be set as a robotic arm. During the blanking process, the robotic arm can complete operations such as approaching the component, clamping the component, driving the component to rise, driving the component to translate, driving the component to descend, and releasing the component according to the actual situation. The blanking component 4 can also adopt other structures, such as a combined structure of a cylinder and a support structure for supporting the cylinder, which is not specifically limited here.
[0051] During the processing, the welding area where the welding component 3 is located and the feeding area where the operator is located can be set opposite to each other, so as to avoid the situation that the welding component 3 injures the operator. At the same time, the rotating component 1 can drive the remaining components into the welding area, and the subsequent welding progress of the components will not be affected because the operator is far away from the welding component 3; In addition, the blanking component 4 can complete the blanking operation in a timely manner. On the one hand, the blanking operation can be synchronized with the welding operation to shorten the processing time. On the other hand, it can avoid the operator from completing the blanking operation and thus avoid affecting the operator's feeding operation.
[0052] Embodiment 2
[0053] In this embodiment, the rotating component 1 includes a support frame 11, a rotating table 12 arranged inside the support frame 11, and a driving part 13 connected to the bottom of the rotating table 12. The driving part 13 is used to drive the rotating table 12 to rotate around the axis of the rotating table 12;
[0054] Each fixing part 2 is detachably installed on the top of the rotating table 12 and is evenly distributed in a circumferential manner around the axis of the rotating table 12;
[0055] The welding component 3 and the blanking component 4 are both detachably installed on the support frame 11.
[0056] The driving part 13 can be set as a motor or other existing devices, which are not specifically limited here. Due to the driving of the driving part 13, the rotating table 12, the fixing part 2, and the component can all rotate around the axis of the rotating table 12.
[0057] For the support frame 11 and the rotating table 12, the two can be slidably connected, that is, the outer wall of the rotating table 12 can slide relative to the inner wall of the support frame 11.
[0058] Embodiment 3
[0059] In this embodiment, it further includes a control member 5, which is installed on the rotating assembly 1. The control member 5 is electrically connected to the fixing portion 2, the rotating assembly 1, the welding assembly 3, and the blanking assembly 4. The control member 5 is used to control the operation of the fixing portion 2, the rotating assembly 1, the welding assembly 3, and the blanking assembly 4.
[0060] The control member 5 can adopt existing control devices, such as a control console or a controller.
[0061] The control member 5 can be used in various ways. For example, at least part of the control member 5 can be placed beside the operator's leg. When the operator presses the control member 5 with their foot, the welding assembly 3 starts to operate.
[0062] The control member 5 can also include some sensors. For example, when the fixing portion 2 is set as an electric fixture, the control member 5 includes a controller and a detector. When there is a component on the fixing portion 2 entering the blanking area, the detector can detect the presence of the component by emitting laser or other means and then send the information to the controller. The controller then controls the fixing portion 2 to release the fixation of the component so that the blanking assembly 4 can separate the component from the fixing portion 2.
[0063] Embodiment 4
[0064] In this embodiment, the welding assembly 3 includes a connected automatic welding member 31 and a vertical driving member 32. The vertical driving member 32 is detachably installed on the rotating assembly 1. The vertical driving member 32 can drive the automatic welding member 31 to move in the vertical direction. The automatic welding member 31 is used for automatically welding and processing components.
[0065] Optionally, the automatic welding member 31 is set as a single or multiple welding robots. The welding robot has a single or multiple welding heads, and the welding heads can have multiple degrees of freedom.
[0066] Optionally, the vertical driving member 32 is set as an electric slide table. To avoid the automatic welding member 31 affecting the transfer of the component, the electric slide table can be driven by the vertical driving member 32 to move away from the component.
[0067] Embodiment 5
[0068] In this embodiment, the rotating table 12 includes a first rotating sub-table 121 and a second fixed sub-table 122. The first rotating sub-table 121 is arranged inside the support frame 11. The first rotating sub-table 121 is sleeved outside the second fixed sub-table 122 and connected to the driving portion 13. The second fixed sub-table 122 is connected to the support frame 11 through a connecting member 6. The top of the second fixed sub-table 122 is connected with an air conveying member 7. The air conveying member 7 is used to transfer the gas generated during the welding process; each fixing portion 2 is detachably installed on the top of the first rotating sub-table 121 and is evenly distributed in a circumferential manner around the axis of the first rotating sub-table 121.
[0069] Except that the welding assembly 3 and the blanking assembly 4 do not rotate around the axis of the rotating table 12, the second fixed sub-table 122 inside the rotating table 12 also does not rotate around the axis of the rotating table 12.
[0070] Optionally, the air delivery member 7 is set as a fan or a blower.
[0071] Generally, harmful gases are generated during the welding process. The setting of the air delivery member 7 can transfer the harmful gases away from the operator. The utility model can be used in cooperation with a device for collecting gases, and the air delivery member 7 blows the harmful gases into the gas collection device.
[0072] The air delivery member 7 can also reduce the temperature of the welding assembly 3 to extend the service life of the welding assembly 3.
[0073] Embodiment 6
[0074] In this embodiment, a buffer assembly 8 is further included, which is installed on the support frame 11 and is used to receive and fix the components separated from the fixing part 2.
[0075] In some cases, such as when the fixing part 2 uses an electric fixture and the electric fixture is relatively high, after the component is separated from the fixing part 2, the component falls and impacts the support frame 11. This process may affect the appearance of the component. For example, when the surface of the component has a zinc layer, the zinc layer may be damaged, and the setting of the buffer assembly 8 can avoid this phenomenon.
[0076] Embodiment 7
[0077] In this embodiment, the buffer assembly 8 includes an elastic member 81 installed on the top of the support frame 11 and a receiving member 82 connected to the top of the elastic member 81.
[0078] The buffer assembly 8 can adopt various structures. This embodiment gives a more specific structure. Among them, the elastic member 81 can be a combined structure of a spring and a plate-like structure. When in use, the plate-like structure is attached to the top of the support frame 11, the spring is connected to the top of the plate-like structure, and the receiving member 82 can also adopt a plate-like structure. After the component is separated from the fixing part 2, it first contacts the top of the receiving member 82.
[0079] Embodiment 8
[0080] In this embodiment, the receiving member 82 is inclined to one side.
[0081] In order to guide the movement of the component and thus avoid the component affecting the subsequent transfer process of other components, in this embodiment, the receiving member 82 is set to be inclined to one side. When in use, after the component is separated from the fixing part 2, it first contacts the top of the receiving member 82, and then the component moves down to the top of the support frame 11.
[0082] In the description of this specification, the descriptions referring to terms such as "one embodiment", "example", "specific example", etc. mean that the specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present utility model. In this specification, the schematic expressions of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in a suitable manner in any one or more embodiments or examples.
[0083] The above has shown and described the basic principles, main features and advantages of the present utility model. Those skilled in the art should understand that the present utility model is not limited by the above embodiments, and what is described in the above embodiments and the specification only illustrates the principles of the present utility model. Without departing from the spirit and scope of the present utility model, the present utility model will have various changes and improvements, and these changes and improvements all fall within the scope of the present utility model claimed.
Claims
1. An automobile clutch transmission component processing device, characterized in that Including: A rotating component (1) for supporting a component and also for driving the component to rotate around the axis of the rotating component (1); Fixing parts (2) for fixing the component, provided in a plurality, and each fixing part (2) is detachably mounted on the rotating component (1) and is evenly distributed in a circumferential manner around the axis of the rotating component (1); A welding component (3) detachably mounted on the rotating component (1) for performing welding processing on the component; in the horizontal direction, the loading area and the welding component (3) are symmetrically arranged with respect to the axis of the rotating component (1); And a discharging component (4) detachably mounted on the rotating component (1) for separating the component that has undergone welding processing from the fixing part (2); Wherein, the rotating component (1) includes a support frame (11), a rotating table (12) arranged inside the support frame (11), and a driving part (13) connected to the bottom of the rotating table (12), and the driving part (13) is used to drive the rotating table (12) to rotate around the axis of the rotating table (12); each fixing part (2) is detachably mounted on the top of the rotating table (12) and is evenly distributed in a circumferential manner around the axis of the rotating table (12); the welding component (3) and the discharging component (4) are both detachably mounted on the support frame (11).
2. The processing device for automotive clutch transmission components according to claim 1, characterized in that, It further includes a control member (5) mounted on the rotating component (1), and the control member (5) is electrically connected to the fixing part (2), the rotating component (1), the welding component (3), and the discharging component (4), and the control member (5) is used to control the operation of the fixing part (2), the rotating component (1), the welding component (3), and the discharging component (4).
3. The processing device for automotive clutch transmission components according to claim 1, characterized in that, The welding component (3) includes a connected automatic welding piece (31) and a vertical driving piece (32), the vertical driving piece (32) is detachably mounted on the rotating component (1), the vertical driving piece (32) can drive the automatic welding piece (31) to move in the vertical direction, and the automatic welding piece (31) is used to automatically perform welding processing on the component.
4. The processing device for automotive clutch transmission components according to claim 1, wherein The rotating table (12) includes a first rotating sub-table (121) and a second fixed sub-table (122), the first rotating sub-table (121) is arranged inside the support frame (11), the first rotating sub-table (121) is sleeved outside the second fixed sub-table (122) and is connected to the driving part (13), the second fixed sub-table (122) is connected to the support frame (11) through a connecting piece (6), and an air-transferring piece (7) is connected to the top of the second fixed sub-table (122), and the air-transferring piece (7) is used to transfer the gas generated during the welding process; each fixing part (2) is detachably mounted on the top of the first rotating sub-table (121) and is evenly distributed in a circumferential manner around the axis of the first rotating sub-table (121).
5. The processing device for automotive clutch transmission components according to claim 1, wherein It further includes a buffer component (8) mounted on the support frame (11) for receiving the component separated from the fixing part (2).
6. The processing device for automotive clutch transmission components according to claim 5, characterized in that, The buffer component (8) includes an elastic member (81) mounted on the top of the support frame (11) and a receiving member (82) connected to the top of the elastic member (81).
7. The processing device for automotive clutch transmission components according to claim 6, wherein, The receiving member (82) is inclined to one side.