Handrail welding device
Through the automated railing welding device, the drive mechanism and three-claw chuck clamping technology are used to achieve accurate welding of metal railings, solving the high strength and safety hazards caused by manual welding, and improving welding accuracy and consistency.
Patent Information
- Application Number
- CN202421834992.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-30
- Publication Date
- 2025-07-08
- Estimated Expiration
- 2034-07-30
AI Technical Summary
The welding of existing metal railings relies on manual operations, resulting in high labor intensity and safety risks for workers, and it is difficult to guarantee welding accuracy and consistency.
The automated railing welding device is adopted, and the first and second driving mechanisms are used to drive the welding machine and the welding gun to move up and down, left and right, and the three-jaw chuck and fixed sleeve are combined to stabilize the metal pipe to achieve precise welding.
It reduces workers' labor intensity, reduces safety risks, and improves welding accuracy and consistency.
Smart Images

Figure CN223070829U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of production equipment, in particular to a railing welding device. Background Technique
[0002] Railings are safety facilities on bridges and buildings. Railings play a role in separating and guiding during use, making the boundaries of the divided areas clear and distinct. Well-designed railings are very decorative.
[0003] Existing metal railings are usually composed of multiple sections of metal pipes. Welding can provide very strong connection points to ensure the overall firmness and durability of the railings. Most of the existing metal railings are welded manually. One hand needs to hold the railing while the other hand welds. This not only increases the working intensity of the workers, but also easily causes safety hazards when the workers operate the welding torch with one hand for a long time.
[0004] Based on the above situation, the utility model proposes a railing welding device, which can effectively solve the above problems. Content of the Utility Model
[0005] The purpose of the utility model is to provide a railing welding device. The railing welding device provided by the utility model has a simple structure and a high degree of automation. Under the action of the first driving mechanism and the second driving mechanism, the welding machine and the welding torch can move flexibly up, down, left and right, so as to realize the precise welding of the first metal pipe and the second metal pipe. At the same time, with the cooperation of the three-jaw chuck and the fixed sleeve, the stable clamping of the first metal pipe and the second metal pipe during the welding process can be ensured. The whole process reduces the need for manual operation, reduces the labor intensity and safety risks of workers, and improves the welding precision and consistency at the same time.
[0006] The utility model is realized through the following technical solutions:
[0007] A railing welding device, comprising a workbench, a side plate is fixedly connected to the left side of the workbench, a top plate is fixedly connected to the top of the side plate, a first driving mechanism is arranged between the top plate and the workbench, the first driving mechanism includes a first lead screw, the top end of the first lead screw is fixedly connected to the output end of a first driving motor, and the first driving motor is fixedly connected to the top of the top plate; the bottom end of the first lead screw is rotationally connected to the workbench through a first rotating seat; a first moving block is threadedly connected to the first lead screw; the first moving block is fixedly connected to a support frame, a second driving mechanism is arranged inside the support frame, the second driving mechanism includes a second lead screw, one end of the second lead screw is fixedly connected to the output end of a second driving motor, and the second driving motor is fixedly connected to the outer side wall of the support frame; the other end of the second lead screw is rotationally connected to the inner side wall of the support frame through a second rotating seat; a second moving block is threadedly connected to the second lead screw, a welding machine is fixedly connected to the bottom of the second moving block, and the welding machine is provided with a welding torch; a three-jaw chuck for clamping a first metal pipe is fixedly connected to one side of the top of the workbench, a reduction motor is connected to one side of the three-jaw chuck, a bearing seat is arranged on the other side of the workbench, a rotating rod is rotationally connected to the bearing seat, one end of the rotating rod is fixedly connected to a fixing sleeve, a second metal pipe is inserted into the fixing sleeve, and a plurality of locking bolts are threadedly connected to the outer side of the fixing sleeve.
[0008] According to the above technical solution, as a further preferred technical solution of the above technical solution, two grooves for installing fixing bolts are opened on the top of the workbench, and the screw part of the fixing bolt passes through the installation part of the bearing seat and is connected to a fixing nut.
[0009] According to the above technical solution, as a further preferred technical solution of the above technical solution, a first guiding rod is fixedly connected between the top plate and the workbench, and the first moving block is slidably connected to the first guiding rod.
[0010] According to the above technical solution, as a further preferred technical solution of the above technical solution, a second guiding rod is fixedly connected inside the support frame, and the second moving block is slidably connected to the second guiding rod.
[0011] According to the above technical solution, as a further preferred technical solution of the above technical solution, a control panel is arranged on the front side of the workbench.
[0012] Compared with the prior art, the present invention has the following advantages and beneficial effects:
[0013] A railing welding device provided by the present utility model has a simple structure and a high degree of automation. Under the action of the first driving mechanism and the second driving mechanism, the welding machine and the welding torch can move flexibly up, down, left and right, so as to realize the precise welding of the first metal pipe and the second metal pipe. At the same time, with the combined use of the three-jaw chuck and the fixed sleeve, the stable clamping of the first metal pipe and the second metal pipe during the welding process can be ensured. The whole process reduces the need for manual operation, reduces the labor intensity and safety risks of workers, and improves the welding precision and consistency. Brief Description of the Drawings
[0014] Figure 1 It is a schematic diagram of the overall structure of the present utility model;
[0015] Figure 2 It is a schematic diagram of the installation of the bearing seat of the present utility model. Detailed Embodiments
[0016] In order to enable those skilled in the art to better understand the technical solutions of the present utility model, the preferred implementation schemes of the present utility model will be described below in conjunction with specific embodiments. However, it should be understood that the drawings are only for illustrative purposes and cannot be construed as a limitation of this patent. In order to better illustrate this embodiment, some components in the drawings will be omitted, enlarged or reduced, which do not represent the dimensions of the actual product. For those skilled in the art, it is understandable that some well-known structures and their descriptions in the drawings may be omitted. The positional relationships described in the drawings are only for illustrative purposes and cannot be construed as a limitation of this patent.
[0017] A railing welding device includes a workbench 1. A side plate 2 is fixedly connected to the left side of the workbench 1. A top plate 3 is fixedly connected to the top of the side plate 2. A first driving mechanism is arranged between the top plate 3 and the workbench 1. The first driving mechanism includes a first lead screw 4. The top end of the first lead screw 4 is fixedly connected to the output end of a first driving motor 5. The first driving motor 5 is fixedly connected to the top of the top plate 3. The bottom end of the first lead screw 4 is rotationally connected to the workbench 1 through a first rotating seat 6. A first moving block 7 is threadedly connected to the first lead screw 4. The first moving block 7 is fixedly connected to a support frame 8. A second driving mechanism is arranged inside the support frame 8. The second driving mechanism includes a second lead screw 9. One end of the second lead screw 9 is fixedly connected to the output end of a second driving motor 10. The second driving motor 10 is fixedly connected to the outer side wall of the support frame 8. The other end of the second lead screw 9 is rotationally connected to the inner side wall of the support frame 8 through a second rotating seat 11. A second moving block 12 is threadedly connected to the second lead screw 9. A welding machine 13 is fixedly connected to the bottom of the second moving block 12. The welding machine 13 is provided with a welding torch 14. A three-jaw chuck 17 for clamping a first metal pipe 15 is fixedly connected to one side of the top of the workbench 1. A reduction motor 18 is connected to one side of the three-jaw chuck 17. A bearing seat 19 is arranged on the other side of the workbench 1. A rotating rod 20 is rotationally connected to the bearing seat 19. One end of the rotating rod 20 is fixedly connected to a fixed sleeve 21. A second metal pipe 16 is inserted into the fixed sleeve 21. And a plurality of locking bolts 22 are threadedly connected to the outer side of the fixed sleeve 21.
[0018] Further, in another embodiment, two grooves 24 for installing fixing bolts 23 are formed in the top of the workbench 1. The screw part of the fixing bolt 23 passes through the installation part of the bearing seat 19 and is connected to a fixing nut 25. Through the mutual cooperation of the fixing bolt 23, the groove 24 and the fixing nut 25, it is convenient to fixedly install the bearing seat 19 on the workbench, and at the same time, it is also convenient to adjust the horizontal position of the bearing seat 19.
[0019] Further, in another embodiment, a first guiding rod 26 is fixedly connected between the top plate 3 and the workbench 1. The first moving block 7 is slidably connected to the first guiding rod 26. By arranging the first guiding rod 26, a guiding effect is provided for the movement of the first moving block 7.
[0020] Further, in another embodiment, a second guiding rod 27 is fixedly connected inside the support frame 8. The second moving block 12 is slidably connected to the second guiding rod 27. By arranging the second guiding rod 27, a guiding effect is provided for the movement of the second moving block 12.
[0021] Further, in another embodiment, a control panel 28 is provided on the front side of the workbench 1. By providing the control panel 28, the operator can conveniently control the welding device.
[0022] The working principle of an embodiment of the present utility model is as follows:
[0023] First, the three-jaw chuck 17 on one side of the workbench clamps the first metal tube 15. The second metal tube 16 is inserted into the fixed sleeve 21 on the other side of the workbench and fixed by the locking bolt 22. Then, under the intervention of the operator, the bearing seat 19 is pushed, so that the adjacent ends of the first metal tube 15 and the second metal tube 16 are in contact with each other. Then, the first driving motor 5 of the first driving mechanism drives the first lead screw 4, so that the first moving block 7 moves up and down along the first lead screw 4, thereby adjusting the position of the support frame 8. A second driving mechanism is provided inside the support frame 8. The second driving motor 10 of the second driving mechanism drives the second lead screw 9, so that the second moving block 12 moves left and right along the second lead screw 9, thereby adjusting the positions of the welding machine 13 and the welding torch 14, so that the welding torch 14 is aligned with the position where the first metal tube 15 and the second metal tube 16 are in contact, realizing precise welding. When a solder joint is formed at the position where the first metal tube 15 and the second metal tube 16 are in contact, the control panel 28 is used to control the reduction motor 18 to drive the three-jaw chuck 17 to rotate slowly. Since the bearing seat is rotationally connected to the rotating rod 20, and one end of the rotating rod is fixedly connected to the fixed sleeve 21, the first metal tube 15 and the second metal tube 16 can be driven to rotate simultaneously, so that the welding torch 14 is aligned with the outer peripheral side where the first metal tube 15 and the second metal tube 16 are in contact for all-round welding, thereby forming the required metal railing.
[0024] Based on the description and drawings of the present utility model, those skilled in the art can easily manufacture or use a railing welding device of the present utility model and can produce the positive effects recorded in the present utility model.
[0025] Unless otherwise specified, in the present utility model, if there are terms such as "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc., the orientation or positional relationship indicated is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, the terms describing the orientation or positional relationship in the present utility model are only for illustrative purposes and cannot be understood as a limitation of this patent. For those of ordinary skill in the art, the specific meanings of the above terms can be understood by combining the drawings and according to the specific situation.
[0026] Unless otherwise clearly specified and defined, in this utility model, if there are terms such as "arranged", "connected" and "coupled", they should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be directly connected, or indirectly connected through an intermediate medium, and it can be the communication inside two components. For those of ordinary skill in the art, the specific meanings of the above terms in this utility model can be understood according to specific circumstances.
[0027] The above are only the preferred embodiments of this utility model, and do not impose any form of limitation on this utility model. Any simple modification or equivalent change made to the above embodiments based on the technical essence of this utility model shall fall within the protection scope of this utility model.
Claims
1. A railing welding device, characterized in that: It includes a workbench (1), a side plate (2) is fixedly connected to the left side of the workbench (1), a top plate (3) is fixedly connected to the top of the side plate (2), a first driving mechanism is arranged between the top plate (3) and the workbench (1), the first driving mechanism includes a first lead screw (4), the top end of the first lead screw (4) is fixedly connected to the output end of a first driving motor (5), and the first driving motor (5) is fixedly connected to the top of the top plate (3); the bottom end of the first lead screw (4) is rotationally connected to the workbench (1) through a first rotating seat (6); a first moving block (7) is threadedly connected to the first lead screw (4); the first moving block (7) is fixedly connected to a support frame (8), a second driving mechanism is arranged inside the support frame (8), the second driving mechanism includes a second lead screw (9), one end of the second lead screw (9) is fixedly connected to the output end of a second driving motor (10), and the second driving motor (10) is fixedly connected to the outer side wall of the support frame (8); the other end of the second lead screw (9) is rotationally connected to the inner side wall of the support frame (8) through a second rotating seat (11); a second moving block (12) is threadedly connected to the second lead screw (9), a welding machine (13) is fixedly connected to the bottom of the second moving block (12), and the welding machine (13) is provided with a welding torch (14); a three-jaw chuck (17) for clamping a first metal pipe (15) is fixedly connected to one side of the top of the workbench (1), a reduction motor (18) is connected to one side of the three-jaw chuck (17), a bearing seat (19) is arranged on the other side of the workbench (1), a rotating rod (20) is rotationally connected to the bearing seat (19), one end of the rotating rod (20) is fixedly connected to a fixing sleeve (21), a second metal pipe (16) is inserted into the fixing sleeve (21), and a plurality of locking bolts (22) are threadedly connected to the outer side of the fixing sleeve (21).
2. The railing welding device according to claim 1, characterized in that: Two grooves (24) for installing fixing bolts (23) are formed in the top of the workbench (1), and the screw part of the fixing bolt (23) passes through the installation part of the bearing seat (19) and is connected to a fixing nut (25).
3. An iron railing welding device according to claim 1, characterized in that: A first guide rod (26) is fixedly connected between the top plate (3) and the workbench (1), and the first moving block (7) is slidably connected to the first guide rod (26).
4. A railing welding device according to claim 1, characterized in that: A second guide rod (27) is fixedly connected inside the support frame (8), and the second moving block (12) is slidably connected to the second guide rod (27).
5. A railing welding device according to claim 1, characterized in that: A control panel (28) is arranged on the front side of the workbench (1).