Solid waste recovery device for concrete
By introducing components such as hydraulic push rods and electric sliders into the concrete forming device, the problem of low efficiency of solid waste partitioning and leveling in traditional devices is solved, efficient multi-block partitioning and leveling is achieved, and the regularity of the sheet is improved.
Patent Information
- Application Number
- CN202421310163.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-11
- Publication Date
- 2025-07-08
- Estimated Expiration
- 2034-06-11
AI Technical Summary
Traditional concrete forming devices are difficult to divide solid waste into multiple sheets at the same time, which has low molding efficiency and is inconvenient to level before forming, resulting in low regularity of sheets.
A device including a forming mechanism and a leveling mechanism is designed. The forming mechanism realizes multiple pieces of solid waste division through hydraulic push rods and down pressure components. The leveling mechanism realizes the leveling of solid waste through electric sliders and leveling rollers, improving molding efficiency and regularity.
The efficient division of solid waste into multiple sheets is achieved, and the sheet is leveled before forming, which improves the regularity and efficiency of sheets after forming.
Smart Images
Figure CN223071618U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of solid waste recycling, in particular to a solid waste recycling device for concrete. Background Technique
[0002] Concrete solid waste refers to the surplus materials generated during the construction of concrete. If not treated, over time, these solid wastes will solidify into concrete construction waste that is difficult to handle. The traditional method is to dilute it with water and then separate the stone materials and sand materials for recycling, but it will still produce more pollution and consume a large amount of water resources. However, the uncoagulated solid waste can be made into concrete slabs through a forming device to give play to its advantages of firmness and stability.
[0003] Traditional forming devices are generally presses. After pressing the solid waste, it is necessary to use cutting tools to cut it into multiple slabs one by one, which is inconvenient to cut the solid waste into multiple slabs at the same time, with low forming efficiency. Moreover, the viscosity of concrete solid waste is relatively high, which is not convenient for leveling before forming, and the regularity of the formed slabs is relatively low. Content of the Utility Model
[0004] In order to overcome the disadvantages of the traditional device that it is inconvenient to cut the solid waste into multiple slabs at the same time, with low forming efficiency, not convenient for leveling before forming, and the regularity of the formed slabs is relatively low, the utility model provides a solid waste recycling device for concrete that can conveniently cut the solid waste into multiple slabs at the same time, improve the forming efficiency, and can facilitate leveling the solid waste before forming and improve the regularity of the formed slabs.
[0005] The technical solution of the utility model is: a solid waste recycling device for concrete, including a chassis, a forming table is fixedly connected to the chassis, a plurality of through grooves are opened at the bottom of the forming table, two guiding columns are fixedly connected to the chassis, the two guiding columns are symmetrically arranged, a forming mechanism is arranged on the chassis, a leveling mechanism is arranged on the chassis, the forming mechanism is used to cut the solid waste into multiple slabs at the same time to improve the forming efficiency, and the leveling mechanism is used to level the solid waste before forming to improve the regularity of the formed slabs;
[0006] The leveling mechanism includes a guide rail, the guide rail is arranged on the chassis, a guiding groove is opened on the guide rail, an electric slider is slidably connected in the guiding groove of the guide rail, a transmission frame is fixedly connected to the top of the electric slider, and a rolling assembly is arranged on the transmission frame;
[0007] The rolling assembly includes a leveling roller, the leveling roller is rotatably connected to the transmission frame, a gear is fixedly connected to one end of the leveling roller, a rack is fixedly connected to one side of the forming table, and the gear meshes with the rack.
[0008] In one embodiment, the forming mechanism includes a hydraulic push rod, two of which are fixedly connected to the base frame, the two hydraulic push rods are symmetrically arranged, the hydraulic push rods are located below the forming table, a push plate is fixedly connected between the telescopic rods of the two hydraulic push rods, a plurality of top blocks are fixedly connected to the push plate, the plurality of top blocks are evenly spaced, the top blocks are located in the through groove of the forming table, and a downward pressing component is provided on the base frame.
[0009] In one of the embodiments, the pressing assembly includes a mounting frame, the mounting frame is fixedly connected to the base frame, a slot is opened at the lower portion of the mounting frame, a winding wheel is rotatably connected to the lower portion of the mounting frame, a hexagonal prism is slidably connected to the winding wheel, one end of the hexagonal prism is fixedly connected to a turning handle, a locking frame is fixedly connected to the turning handle, the lower portion of the locking frame is located in the slot of the mounting frame, the upper portion of the mounting frame is rotatably connected to a guide wheel, a lower pressing plate is slidably connected between two of the guide columns, the lower pressing plate is located above the forming table, a steel wire rope is wound around the winding wheel, one end of the steel wire rope passes around the guide wheel and is fixedly connected to the top of the lower pressing plate, a plurality of partitions are fixedly connected to the bottom of the lower pressing plate, and the plurality of partitions are evenly spaced.
[0010] The beneficial effects of the utility model are as follows: 1. The staff pulls the locking frame, and the lower part of the locking frame is no longer located in the slot of the mounting frame, and the mounting frame no longer jams the locking frame. Under the action of gravity, the lower pressure plate and the partition will fall downward, and the partition will move downward to contact the solid waste and divide the solid waste. Through the above operation, the solid waste can be conveniently divided into multiple sheets at the same time, thereby improving the forming efficiency.
[0011] 2. The horizontal movement of the electric slider drives the transmission frame to move horizontally, the horizontal movement of the transmission frame drives the leveling roller to move horizontally, the horizontal movement of the leveling roller drives the gear to move horizontally, under the action of the rack, the gear will rotate, and the rotation of the gear drives the leveling roller to rotate. Through the above operation, it is convenient to level the solid waste before forming and improve the regularity of the sheet after forming. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 This is a schematic diagram of the first three-dimensional structure of the utility model.
[0013] Figure 2 This is a schematic diagram of a partially cutaway three-dimensional structure of the first type of the utility model.
[0014] Figure 3 It is a three-dimensional structural schematic diagram of the forming table of the utility model.
[0015] Figure 4 This is a schematic diagram of the second three-dimensional structure of the utility model.
[0016] Figure 5 This is a partial three-dimensional structural schematic diagram of the present utility model.
[0017] Figure 6 This is the second partial sectional three-dimensional structural schematic diagram of the present utility model.
[0018] The labels in the figure are: 1 - chassis, 2 - forming table, 3 - guiding column, 4 - hydraulic push rod, 5 - push plate, 6 - top block, 7 - mounting bracket, 8 - wire winding wheel, 9 - hexagonal prism, 10 - turning handle, 11 - locking bracket, 12 - guiding wheel, 13 - lower pressing plate, 14 - steel wire rope, 15 - partition board, 16 - guide rail, 17 - electric slider, 18 - transmission bracket, 19 - leveling roller, 20 - gear, 21 - rack. Specific embodiments
[0019] The present utility model will be further described below in conjunction with the embodiments shown in the accompanying drawings.
[0020] Embodiment 1: A solid waste recycling device for concrete, as Figures 1 - 6 shown, includes a chassis 1, a forming table 2 is fixedly connected to the chassis 1, the forming table 2 is used for forming solid waste, a plurality of through grooves are opened at the bottom of the forming table 2, two guiding columns 3 are welded on the chassis 1, the two guiding columns 3 are symmetrically arranged, a forming mechanism is provided on the chassis 1, a leveling mechanism is provided on the chassis 1, the forming mechanism is used for simultaneously dividing solid waste into multiple sheet materials to improve the forming efficiency, and the leveling mechanism is used for leveling the solid waste before forming to improve the regularity of the sheet materials after forming.
[0021] The forming mechanism includes a hydraulic push rod 4, two of the hydraulic push rods 4 are fixedly connected to the chassis 1, the two hydraulic push rods 4 are symmetrically arranged, the hydraulic push rod 4 is located below the forming table 2, a push plate 5 is fixedly connected between the telescopic rods of the two hydraulic push rods 4, the hydraulic push rod 4 is used for driving the push plate 5 to move up and down, a plurality of top blocks 6 are fixedly connected to the push plate 5, the plurality of top blocks 6 are evenly spaced, the hydraulic push rod 4 drives the top block 6 to move up and down through the push plate 5, the top block 6 is located in the through groove of the forming table 2, and a lower pressing assembly is provided on the chassis 1.
[0022] The pressing-down component includes a mounting bracket 7, the mounting bracket 7 is fixedly connected to the chassis 1, a card slot is formed in the lower part of the mounting bracket 7, a wire winding wheel 8 is rotatably connected to the lower part of the mounting bracket 7, a hexagonal prism 9 is slidably connected to the wire winding wheel 8, the wire winding wheel 8 is used to drive the hexagonal prism 9 to rotate, one end of the hexagonal prism 9 is fixedly connected to a turning handle 10, the turning handle 10 is used to drive the hexagonal prism 9 to rotate, a locking bracket 11 is fixedly connected to the turning handle 10, the turning handle 10 is used to drive the locking bracket 11 to rotate, the lower part of the locking bracket 11 is located in the card slot of the mounting bracket 7, a guide wheel 12 is rotatably connected to the upper part of the mounting bracket 7, a lower pressing plate 13 is slidably connected between the two guide columns 3, the lower pressing plate 13 is located above the forming table 2, a steel wire rope 14 is wound around the wire winding wheel 8, the wire winding wheel 8 is used to wind and release the steel wire rope 14, one end of the steel wire rope 14 bypasses the guide wheel 12 and is fixedly connected to the top of the lower pressing plate 13, the steel wire rope 14 is used to drive the lower pressing plate 13 to move, a plurality of partition plates 15 are fixedly connected to the bottom of the lower pressing plate 13, the lower pressing plate 13 is used to drive the partition plates 15 to move, and the plurality of partition plates 15 are arranged at uniform intervals.
[0023] Initially, the lower part of the locking frame 11 is located in the card slot of the mounting frame 7. The mounting frame 7 holds the locking frame 11, thereby holding the handlebar 10, the hexagonal prism 9, the wire winding wheel 8, the wire rope 14, the lower pressing plate 13, and the partition plate 15. The staff pours the concrete solid waste into the forming table 2, and the top block 6 positions the solid waste. Then, the staff pulls the locking frame 11. The movement of the locking frame 11 drives the movement of the handlebar 10, and the movement of the handlebar 10 drives the movement of the hexagonal prism 9. The lower part of the locking frame 11 is no longer located in the card slot of the mounting frame 7, and the mounting frame 7 no longer holds the locking frame 11, thereby no longer holding the handlebar 10, the hexagonal prism 9, the wire winding wheel 8, the wire rope 14, the lower pressing plate 13, and the partition plate 15. Under the action of gravity, the lower pressing plate 13 and the partition plate 15 will fall downward. The partition plate 15 moves downward to contact the solid waste and divides the solid waste. Through the above operations, it is possible to conveniently divide the solid waste into multiple sheet materials at the same time, improving the forming efficiency. The downward movement of the lower pressing plate 13 drives the wire winding wheel 8 to rotate through the wire rope 14. The rotation of the wire winding wheel 8 drives the hexagonal prism 9 to rotate. The rotation of the hexagonal prism 9 drives the handlebar 10 to rotate. The rotation of the handlebar 10 drives the locking frame 11 to rotate. After the division is completed, the staff waits for the solid waste to solidify and form. After the solid waste is formed, the staff rotates the handlebar 10 in the reverse direction. The reverse rotation of the handlebar 10 drives the hexagonal prism 9 and the locking frame 11 to rotate in the reverse direction. The reverse rotation of the hexagonal prism 9 drives the wire winding wheel 8 to rotate in the reverse direction. The reverse rotation of the wire winding wheel 8 pulls the lower pressing plate 13 upward through the wire rope 14. The upward movement of the lower pressing plate 13 drives the partition plate 15 to move upward. After the lower pressing plate 13 is reset, the staff pushes the locking frame 11 in the reverse direction, and the lower part of the locking frame 11 returns to the card slot of the mounting frame 7 again. The mounting frame 7 holds the locking frame 11 again, thereby holding the handlebar 10, the hexagonal prism 9, the wire winding wheel 8, the wire rope 14, the lower pressing plate 13, and the partition plate 15 again. Subsequently, the staff starts the hydraulic push rod 4 to extend upward. The telescopic rod of the hydraulic push rod 4 moves upward to drive the push plate 5 to move upward. The upward movement of the push plate 5 drives the top block 6 to move upward. The top block 6 moves upward to eject the formed sheet material out of the forming table 2. Through the above operations, it is convenient for the staff to take away the formed sheet material. After the sheet material is taken away, the staff adjusts the hydraulic push rod 4 to contract downward. The telescopic rod of the hydraulic push rod 4 moves downward to drive the push plate 5 to move downward. The downward movement of the push plate 5 drives the top block 6 to move downward.
[0024] Embodiment 2: On the basis of Embodiment 1, as Figure 1 and Figure 4 shown, the leveling mechanism includes a guide rail 16. The guide rail 16 is provided on the chassis 1. A guide groove is formed in the guide rail 16. An electric slider 17 is slidably connected in the guide groove of the guide rail 16. The guide rail 16 is used to guide the electric slider 17. The top of the electric slider 17 is fixedly connected with a transmission frame 18. The electric slider 17 is used to drive the transmission frame 18 to move. A rolling component is provided on the transmission frame 18.
[0025] The rolling component includes a leveling roller 19, the leveling roller 19 is rotatably connected to the transmission frame 18, the transmission frame 18 is used to drive the leveling roller 19 to move, one end of the leveling roller 19 is fixedly connected with a gear 20, the gear 20 is used to drive the leveling roller 19 to rotate, a rack 21 is fixedly connected to one side of the forming table 2, the gear 20 meshes with the rack 21, and the rack 21 drives the gear 20 to rotate, thereby driving the leveling roller 19 to rotate.
[0026] After adding the concrete solid waste, the staff starts the electric slider 17 to move horizontally. The horizontal movement of the electric slider 17 drives the transmission frame 18 to move horizontally. The horizontal movement of the transmission frame 18 drives the leveling roller 19 to move horizontally. The horizontal movement of the leveling roller 19 drives the gear 20 to move horizontally. Under the action of the rack 21, the gear 20 will rotate. The rotation of the gear 20 drives the leveling roller 19 to rotate. Through the above operations, it is possible to facilitate the leveling of the solid waste before forming and improve the regularity of the sheet material after forming. After the leveling is completed, the staff adjusts the electric slider 17 to move in the reverse direction to reset. The reverse movement of the electric slider 17 drives the transmission frame 18 to move in the reverse direction. The reverse movement of the transmission frame 18 drives the leveling roller 19 to move in the reverse direction. The reverse movement of the leveling roller 19 drives the gear 20 to move in the reverse direction. Under the action of the rack 21, the gear 20 will rotate in the reverse direction. The reverse rotation of the gear 20 drives the leveling roller 19 to rotate in the reverse direction.
[0027] The above has described in detail the embodiments of the present invention in conjunction with the accompanying drawings. However, the present invention is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the purpose of the present invention.
Claims
1. A solid waste recycling device for concrete, characterized in that: It includes a chassis (1), a forming table (2) is fixedly connected to the chassis (1), a number of through grooves are opened at the bottom of the forming table (2), two guide columns (3) are fixedly connected to the chassis (1), the two guide columns (3) are symmetrically arranged, a forming mechanism is provided on the chassis (1), a leveling mechanism is provided on the chassis (1), the forming mechanism is used to simultaneously divide solid waste into multiple sheet materials to improve the forming efficiency, and the leveling mechanism is used to level the solid waste before forming to improve the regularity of the sheet materials after forming; The leveling mechanism includes a guide rail (16), the guide rail (16) is provided on the chassis (1), a guide groove is opened in the guide rail (16), an electric slider (17) is slidably connected in the guide groove of the guide rail (16), a transmission frame (18) is fixedly connected to the top of the electric slider (17), and a rolling assembly is provided on the transmission frame (18); The rolling assembly includes a leveling roller (19), the leveling roller (19) is rotatably connected to the transmission frame (18), a gear (20) is fixedly connected to one end of the leveling roller (19), a rack (21) is fixedly connected to one side of the forming table (2), and the gear (20) meshes with the rack (21).
2. The waste solid recycling device for concrete according to claim 1, wherein: The forming mechanism includes a hydraulic push rod (4), two hydraulic push rods (4) are fixedly connected to the chassis (1), the two hydraulic push rods (4) are symmetrically arranged, the hydraulic push rod (4) is located below the forming table (2), a push plate (5) is fixedly connected between the telescopic rods of the two hydraulic push rods (4), a number of top blocks (6) are fixedly connected to the push plate (5), the number of top blocks (6) are evenly spaced, the top blocks (6) are located in the through grooves of the forming table (2), and a pressing component is provided on the chassis (1).
3. The waste recycling device for concrete according to claim 2, wherein: The pressing component includes a mounting frame (7), the mounting frame (7) is fixedly connected to the chassis (1), a clamping groove is opened at the lower part of the mounting frame (7), a wire winding wheel (8) is rotatably connected to the lower part of the mounting frame (7), a hexagonal prism (9) is slidably connected to the wire winding wheel (8), a turning handle (10) is fixedly connected to one end of the hexagonal prism (9), a locking frame (11) is fixedly connected to the turning handle (10), the lower part of the locking frame (11) is located in the clamping groove of the mounting frame (7), a guide wheel (12) is rotatably connected to the upper part of the mounting frame (7), a lower pressing plate (13) is slidably connected between the two guide columns (3), the lower pressing plate (13) is located above the forming table (2), a steel wire rope (14) is wound around the wire winding wheel (8), one end of the steel wire rope (14) bypasses the guide wheel (12) and is fixedly connected to the top of the lower pressing plate (13), and a number of partition plates (15) are fixedly connected to the bottom of the lower pressing plate (13), and the number of partition plates (15) are evenly spaced.